AEG Protect C.6000 S Bedienungsanleitung

PROTECT C. 6000 (S) PROTECT C. 10000 (S) PROTECT C . OPERATING IN STRUCTIONS U PS[...]

60 Thank you for purchasi ng the AE G UPS PROTECT C. from AEG Power So lution s. Safety information an d operating inst ructions are included in this manual. To ensure correct use of the UPS, please read thi s manual thoroughly before operating it. Sav e this ma nual properl y.[...]

61 EN 1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to ins tall and operate the U ninterru ptible Power Suppl y (UPS) PROTECT C. 6000 (S) or PROT ECT C. 10000 ( S) as well as the ass ociated extern al batter y units PRO TECT C. 6000BP or PROTECT C. 10000BP – all referred to as PROTE[...]

62 liability f or consequential dam age. AEG res erves the right to rescind all o bligations such as warrant y agreem ents, service contracts, etc. entered into b y AEG and i ts represe ntatives without prior n otification in the event of m aintenanc e and repair work being carri ed out with an ything other t han original AEG spare parts or spare p[...]

63 EN Table of Contents 1 Notes on these Opera ting Instr uctions ........................... 61 2 General Inform ation.............................................. .......... 65 2 . 1 Te c h n o l o gy . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . 65 2 . 2 Sy s t e m D[...]

64 6 Electrical Start-U p ................... ............................... ........ 91 6 . 1 O p e ra t i n g .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. 93 6.1.1 Normal Operation ............................................ 93 6.1.2 Battery Operation / Autonom [...]

65 EN 2 General Informa tion 2.1 Technology i PROTECT C. is an Uninterruptible P ower Supply (UPS) for e ssential loa ds such as PCs, works tations, servers, net work com ponents, telecomm unication equipm ent and sim ilar de vices. It cons ists of: ♦ Mains filter with ov ervoltage protect ion (appliance pro tection / clas s D ) a nd main s en er[...]

66 View of the PRO TECT C. components 2.2 System Description The UPS is connected between the public utility's m ains and the loads to be pro tected. The power section of the rectif ier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consum ption and ther efore o[...]

67 EN voltage system on the protected busbar is of the highest quality and avai lability. In the event of m ains faults (e.g. current failur es), the voltage continues to be supplied f rom the inverter to the load without any interrupt ion. From this point on wards, th e inver ter dr aws its power from the batter y instead of the invert er. No swit[...]

68 Parallel system with PROTECT C. 6000 (S) Number of UPS units Available Power 1 2 3 0 6 kVA 12 kVA 18 kVA 1 --- 6 kVA 12 kVA Active redundanc y level 2 --- --- 6 kVA Parallel system with PROTECT C. 10000 ( S) Number of UPS units Available Power 1 2 3 0 10 kVA 20 kVA 30 kVA 1 --- 10 kVA 20 kVA Active redundanc y level 2 --- --- 10 kVA[...]

69 EN 2.3 Technical Data Type power PROTECT C. 6000 (S) 6000 VA (cos ϕ = 0.7 lag.) 4200 W PROTECT C. 1000 0 (S) 10000 VA (cos ϕ = 0.7 lag.) 7000 W UPS Input (sing le p hase) 1ph ~ / N / PE Rated connection v oltage 220 / 230 / 240 Vac Voltage tolerance r ange 176 Vac – 276 V ac ± 3 % without batter y operation Nominal frequenc y 50 Hz / 60 Hz [...]

70 Overload behavio ur up to 105 % contin uous; in battery m ode > 105 % for 10 s Short circuit beh aviour 3 x I N for 300 m s Battery Autonom y time (full load wit h internal batter y) PROTECT C. 6000 8 m in. PROTECT C. 10000 5 min. Autonom y times with external opt ional batter y expansions (only for PROT ECT C. m odels): Autonomy times ( full[...]

71 EN T y pe Sealed, m aintenance-free PROTECT C. 6000 12 V 7.2 Ah x 20 PROTECT C. 10000 12 V 9 Ah x 20 PROTECT C. 6000 BP 12 V 7.2 Ah x 20 PROTECT C. 10000 BP 12 V 9 Ah x 20 “S ” v er sio ns wit h b oos te d batter y charger for chargin g extern al battery (no integra ted batte r y) Communication Ports RS232 SUB-D (9-pol e) Co m mu ni ca ti on[...]

72 Max. site altitude up to 1000m at rated power; if the UPS is use d above tha n 1 00 0 m, de cr e a sin g a s fo ll ows : Colour Blackline W eight: PROTECT C. 6000 90 kg PROTECT C. 6000 S 35 kg PROTECT C. 6000 BP 65 kg PROTECT C. 10000 93 kg PROTECT C. 1000 0 S 38 kg PROTECT C. 10000 BP 68 kg Dimension W x H x D: PROTECT C. 6000 (S / BP) 260 mm x[...]

73 EN 3 Safety 3.1 General Safety Instructions Canonical opera tion and m aintenance as well as the complying with afff iliated s ecurity reg ulations are imm inent f or the protection of personal a nd the read iness to use of the u nit. The personnel that sets up, ac tivates, operates and m aintains the unit has to be aware and has to stick to the[...]

74 ♦ Assur e for no power ♦ Gr ound and short circ uit system ♦ Cover or s eals adjacen t com ponents still under po wer 3.3 Qualified personal The PROT ECT C. m ay only be tra nsported, setup, co nnected and m aintained by qualified personnel, that is aware do the legal s ecurit y a nd installation regulati ons and knows how to apply them. A[...]

75 EN PROTECT C. may only be operat ed with or con nected to a 220 V / 230 V / 240 V m ains with protective ground ing using a CE m ark ed m ains connection c able with PE conductor that has been tested in accordanc e with national stan dards . Danger! Risk of burning ! The battery has powerful short circuit currents . Incorrect connection or is ol[...]

76 ♦ Do not block the air vents of the unit! Keep children away from the unit and ensure t hat objects are ne ver inserted through the air vents! ♦ Do no t co nn ec t ho us eh ol d ap p l ia nc es su ch a s h a i rd ry er s t o th e UP S ! A l so t ak e ca re w he n w or ki ng wi th mo to r l oa ds . It i s e ss e nt i a l t o av oi d ba ck -f [...]

77 EN 3.5 Certification[...]

78 4 Set-Up and Ope ration 4.1 Unpacking and Inspection The device has been fully tested and inspected. Altho ugh the device has been packed and shipp ed with t he usu al de gree of care, dam age during trans port cannot be ru led out completely. i Claims for damage during transport m ust al ways be made with the transp ort c ompany! Check th e shi[...]

79 EN Handle the c om ponents wi th care. Pl ease take into account the weight. It may be n eces sary to engage the help o f a second person. 4.2 Transportation to the site The PROT ECT C. provides f or easy transportation to the site of installation transport rol ls. It is r ecommended to position the USP such that ♦ the connec tion task s can b[...]

80 4.3 Point of Installation Note the following points when setting up the UPS s ystem and its external batt ery units (special acces sories): ♦ The contact surf ace mus t be smooth and in level. It m ust also be suff iciently strong and sturdy t o avoid vibration and shock loads. ♦ Make sure the mounting is able to suppor t t he weight: This i[...]

81 EN 4.4 Overview: Connections, Operating / Display Elements 4.4.1 Front view PROTECT C. 6000 (S) PROTECT C. 1000 0 (S)[...]

82 4.4.2 Display Explanations 1. O FF - Pushbutton 2. ON / Alarm off - Pushbutton 3. Orange LED bypass 4. Green LED inverter 5. Orange LED f or batter y mode (Batter y) 6. Green LED f or net state (L ine) 7. - 11. Bar gra ph LEDs for UPS battery util ization resp. capacity (rem aining autono my time) 7. LED load (0-3 5%) batter y capacit y (81-100%[...]

83 EN 4.4.3 Rear view (conn ections): PROTECT C. 600 0 (S) PROT ECT C. 10000 (S)[...]

84 Comments: 1. Conn ectors for mains input and outp ut, additional connectors for s etting single and par allel operation 2. Manu al b ypass switch 3. Mai ns input circuit br eaker 4. Conn ection for ex ternal batter y module 5. Conn ector for paralle l operation 6. Com m unication slot for optiona l expansion cards , e.g. SNMP, US B, AS/400, … [...]

85 EN 5 Commissioning Attention Before any work is started, ensure t hat the ca bles are free of tension and no power can be s witched on. i To prevent a def ormation o f the bus-bar and t o keep the foot of th e terminal f ree of torsion, it is recomm ended to hold the cable when rem oving the term inal screw. The grounding protection prevents ina[...]

86 5.1 Protection for the personnel Before setting up the UPS app liance and t he external battery modules (optiona l accessory) check the following: ♦ Disconnect the unit fr om the m ains. ♦ Protect against reco nnection. ♦ Assur e for no power. ♦ Gr ound an short circuit s ystem . ♦ Cover or s eals adjacen t com ponents still under po w[...]

87 EN 5.2.2 Connection diamete r and protection Please gather the m inimal d imensions f rom the follo wing table: Type PROTECT C. 6000 (S) C. 10000 (S) Diameter Mains line Loads connector 6 mm 2 6 mm 2 10 mm 2 10 mm 2 Protection Mains fuse 3 2 A 50 A Connection diameter and protec tion 5.3 One phase mains connector 5.3.1 Preparation for t he one p[...]

88 5.3.2 Connection of t he one phase m ains connecto r To protect th e personn el durin g install ation, ensure that the connection tak es place und the f ollowing precau tions: ♦ No m ains power present. ♦ Loads are switched of . ♦ Th e PR OT E C T C . i s sw i t c h e d of (d i sp l ay co mp l e t e ly of f) . To activate the PR OTECT C. e[...]

89 EN recomm ended. In the s ub distrib ution the f ollowing indications are necessary: ♦ Maxim al total load ♦ Maxim al total load for the separate load power c ircuits i In the case of on e comm on distributor cabinets (Circuits for m ains and UP S power) each has t o be labelled separat ely (Mains or UPS). 5.3.4 Connection of th e loads To p[...]

90 PROTECT C. with 1 batter y expansion Fig.: PROTECT C. 6000 and C. 6000BP 1. Check the corr ect fit of the UPS and the batter y unit (t he casings e.g. have to have the sam e dimension). 2. No w connect both battery connectors using the supplied battery c onnection cable. W hen connecting, m ake sure that you push the plug quickly and firm ly in [...]

91 EN 6 Electrical St art-Up Verify that UPS voltage of your countr y corresponds to your equipment voltage. T he default setting is set to 2 30 V. Output voltage on t he UPS s ystem can be adjuste d with the software “CompuW atch” in steps of 220 Vac and 240 Vac. Turn on t he PROTECT C. to the mains 1. Ensure, that the connection have been rea[...]

92 i Please shu t down the entir e s ystem if you cannot solve any problem s which occur. Pr ess the OFF button f or abo ut 2 s econd s. Disc onnect t he U PS from the m ains b y pressin g the m ains inp ut circ uit breaker (Po s 3, page 8 3/84 ). Please c ontact our hotline (page 62) . 8. W hen all d isplays ar e lit as desc ribed, s witch on your[...]

93 EN 6.1 Operating The following opera tion m odes are possib le: Operation with ex isting mai ns (6.1.1) Operation with f aulty mains (6.1.2) Operation with f aulty invert er (6.1.3) Manual b ypass (6.1.4) 6.1.1 Normal Operation Once you have connect ed the U PS to a suitabl e m ains connection, you can start operation using the UPS main switch. [...]

94 6.1.2 Battery Operation / Autonom y Operation The main s is not wi thin the requ ire d toler ance range or has fai led . In this case powe r is sup plied to the inve rter from th e cha rged batt ery withou t inte rru ption. The power supply to the loa ds is the r efo re also ensur ed in the even t of a mai ns fail ure. Thi s drai ns the cap acit[...]

95 EN the inverter and the batter y charger t akes ov er chargin g the battery. The LED bargraph (LED chain on the left hand side of the ON / OFF button) sho w during operat ion the actual utilization of the UPS (chapter 8.1.1, page 1 02 ). 6.1.3 Bypass Operatio n If the inverter is overloaded or if overtemperature is detected , e.g. also if an inv[...]

96 the frequenc y and phase of the inverter voltage is synchronised with the m ains. i The LED bar graph functions as display for USP utilisation. The signal goes off during this operations status e very 2 seconds. 6.1.4 Manu al bypass The manual bypass all ows maintenance and service personnel to work on the PROTECT C. without swit ching of the ap[...]

97 EN Do not c onnect an y househ old appliances or m ac hine tools to the UPS. Never connect or s witch on any a dditional loads to the UPS if there is a m ains f ailure, i.e. if the UPS is working in em ergency power operation! As a rule, if there has never been an overload d uring no rm al operation, th ere will not be one during batter y operat[...]

98 7 Interfaces and com munication 7.1 Computer interfaces RS232 The UPS offers various interf aces to manage the system and to comf ortable readout state inform ation and i mportant parameters. The communication protocol is optim ized f or operation with t he s hutdo wn an d U PS m anagem ent software “CompuW atch” from AEG. T o connect the UP[...]

99 EN In conjunction with the "intelligent " UPS, this ensures that the availability of IT components and data securit y is guarantee d. The "Com puW atch" shutdo wn sof tware supports different operating systems: W indows 98SE/ME, W indows NT/2000/XP, W indows Vist a, Li nux, Novel l Net ware, IBM AIX, HP-UX, SUN Sol aris, Mac [...]

100 8 Signalling and E rror Correctio n 8.1 Signalling 1. OFF push button (OFF): Press the OFF switch for about 2 seconds t o switch on the U PS 2. ON pu sh button (O N): Press the ON switch for about 2 seconds to s witch of f the UPS. Deactivate acoust ic alarm : By pressing th is switch for about 2 seco nds durin g the alarm an acoustic alarm can[...]

101 EN 5. LED Batte ry: The oran ge-coloured L ED lights u p when power is sup plied by the batteries. 6. LED Line (M ains status) : T he green LED lights up if mains volta ge is in a s pecified range of tolerance. 7. -11. LED Bargraph for UPS batter y utilization resp. capacity (rem aining autonom y time) These LEDs sho w the load of the UPS s yst[...]

102 8.1.1 Table ov erview of LED display / ala rm signals LED Display (see chapter 8 on page 42) No. Oper ation statu s Alarm signal 1 0% – 35% Utilization none 2 36% – 55% Utilization none 3 56% – 75% Utilization none 4 76% – 95% Utilization none 5 Norm,al operation (Mains there) 96% – 105% Utilization none 6 0% – 20% Capacity 1 signal[...]

103 EN Continuation overview of LED display / alarm s ignals LED Display (see chapter 8 on page 42) No. Oper ation statu s Alarm signal 19 Output short circuit Continous alarm signal 20 BUS voltage anomalous Continous alarm signal 21 DC ci rcuit faulty; pos. battery error 1 signal per second 22 Battery charger faulty Continous alarm signal 23 Vent [...]

104 8.2 Fault Diagnosis / Fault Rectification Th e PR OT EC C. gen e r at es de tai le d er ror mes sa ges . Sup po rt p er sona l can loc ali se and in te rpr et fau lt s qui ckl y and pre cis ely . Se ar ch fo r t he ri ght me th od a nd so lu tio ns re co mmen dat ion s re fe rr in g t o t h e e rr or s a cco rdi n g to ch apt e r 8.1. 1. 8.2.1 [...]

105 EN Emergency supply period shorter than no minal value. Batteries not fully charged / batteries old re sp. defect Charge the batterie s for at least for the charging time acc. Chapter 2.3 and then check capacity. If the pr oblem still persists, con sult your dealer . LED “Line” and LED “Fault” light up, continou s tone (Error No. 17). C[...]

106 9 Parallel operati on 9.1 Functionality PROTECT C. 6000 (S) and C. 10000 ( S) w as devel oped for the parall el operat ion in n+x technolo gy (” n“ s tands for the number of necessar y appliances f or load suppl y, “x“ stand s for the redundanc y level). Up to three appliances of the s ame type can be connected in paralle l to raise the[...]

107 EN The act ive redunda nt par all el ope rati on will s wi tch au tomat ic ally to the increa se power mode if m ore powe r i s req uired at the output of the UPS . This imple ment s that the red undancy lev el decr ease s or will dimin ish complet el y . On the ot her hand the level of redu ndan cy of the UPS wil l incre ase if th e pow er con[...]

108 The f irst s tep is to rem ove the p arallel p ort c over ( Pos 5, pag e 83/84) and to connect the UPS with eac h other with the parallel oper ation li ne. W ith two un its use one, with three units use two para llel operation lines (don’t build up a r ing structure!) (Communication) parallel operation int erconnectio n ... with 2 units: ... [...]

109 EN 4. Check th at the c entra l m anual b ypass is in position „b ypass” i.e. that the m ains supplies the loads bus-bar. 5. Connec t the s eparator of t he output of each U PS, i.e. connect ever y output of a UPS wit h the parallel operation bus-bar. 6. Put in the prefuse of the l ow voltage m ain distribution f ield ( there, where the UP [...]

110 10. No w switch on the i nverters of each UPS. T o do this, pr ess and hold the UPS O N switch one b y one for about 2 sec onds. i W hen being po wered on, t he UPS wil l perform self-diagnosis, the Load/B attery le vel LEDs will be turned on a nd t hen of f one after another in ascending order. After s ynchronising all inverters suc cessf ully[...]

111 EN bypass f or the loads is d one, i.e. activation of the manual bypass operation, suspens ion of the su pply for the loa d by the UPS bus-bar. The clearance of th e voltage of each U PS is r ealised in the low voltage d istribution. Now the expans ion res p. the reduction of the parallel com pound can be executed now. W atch out for the bridge[...]

112 10 Maintenance The PROTECT C. consists of advan ced and resistant components. To guarantee a c ontinuous and high availabilit y it is r ecomm ended to c heck the unit (especiall y the b atteries and the fans) in regu lar inte rvals (at least ever y 6 months). CAUTION: Before going through the next step disconn ect the PROTECT C. from the mains.[...]

113 EN ♦ th ere is any m echa nic al damage or forei gn bod ies can be fou nd in t he sy stem, ♦ any condu ctiv e di rt or d ust ha s a ccu mula ted in the uni t, ♦ acc umul ation o f dust affe cts h eat su pply and di ssip ation. CAUTION: PROTECT C. m ust be disconnect ed from the power suppl y prior to c arrying out the following work . If [...]

114 11 Sto rage, Disma ntling and Di sposal 11.1 Storage Long storage tim es without charging or discharging the batter y at regular intervals ma y lead to perm anent damage of the battery. If the ba ttery is stored a t ro om temperature (20° C to 30° C) it will autom atically disc harge at a ra te of 3 - 6% per m onth due to internal r eactions.[...]

115 EN 12 Glossar y 12.1 Technical terms Appliance protection Surge technology term The conventional mains surge pro tection consists of an mains earthw ire (class B), an overvoltage protection (class C) a nd an appliance prote ction (class D) – see also e.g. under http://w ww.pho enixcontact.de (topic „TRABTECH“ ) Class D see appliance prote[...]

116 Guarantee certificate T y pe: …….…… ………… …................................. ..................... Seria l- no.: … …………… ……..…………… .................... ........... Date of purchase: … ………….. ...........…………… ………........ Trading stam p / Signature Specifications are subject to [...]