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Roberts Gorden HE50DL Bedienungsanleitung

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Die Gebrauchsanleitung Roberts Gorden HE50DL sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Roberts Gorden HE50DL
- Den Namen des Produzenten und das Produktionsjahr des Geräts Roberts Gorden HE50DL
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Roberts Gorden HE50DL
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

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Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Roberts Gorden HE50DL zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Roberts Gorden HE50DL und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Roberts Gorden finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Roberts Gorden HE50DL zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Roberts Gorden HE50DL, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Roberts Gorden HE50DL widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    W ARNING FOR Y OUR SAFETY If you smell g as: 1 . Open windo ws. 2. DO NO T try to light an y appliance. 3. DO NO T use electrical s witches. 4. DO NO T use any t elephone in your b uilding. 5. Extinguish any open f lame . 6. Leav e the build ing. 7 . Immediatel y call your local gas supplier af ter leaving the b uilding. F ollow the gas supplier ?[...]

  • Seite 2

    [...]

  • Seite 3

    T ABLE OF C ONTENTS SECTION 1: Heater Safety ................ .................... ........ 2 1 .1 Manpo w er Requirements ......................... ........... 2 1 .2 IP55 P rotection ........ .................... ................ ........ 2 1 .3 Saf et y Labels and Their Placement .................... 2 SECTION 2: Installer Respons ibility.......[...]

  • Seite 4

    [...]

  • Seite 5

    TABLE OF FIGURES F igur e 1: Bot tom and Bac k Panel La bel Placement ........2 F igure 2: Control Side Label Placeme nt.. ................... ..... 3 F igure 3: Linear & Doub le Linear , Horiz ontal Mounts ...... 6 F igure 4: Linear & Double Linear , On e Side R eflector .. .. 6 F igure 5: Linear & Doub le Linear , T w o Side Ref lect [...]

  • Seite 6

    [...]

  • Seite 7

    1 of 73 P roduct Appr ov al ROBERTS GORDON ® appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance Directive, the Low V oltage Directive, the Electromagnetic Compatibility Directive and the Machinery Directive for use on natural gas and LPG when installed, commissioned and maintained in acco[...]

  • Seite 8

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 2 of 73 SECTION 1: HEATER SAFETY Y our Safety is Impor tant to Us! This symb ol is used thr oughout the man ual to notify you of possible f ire , electrical or burn hazar ds. Please pa y special at tention w hen rea ding and f ollo w ing the w arnings in these sections. Installation, s[...]

  • Seite 9

    SECTION 1: H EAT ER S AFETY 3 of 73 Fi g ur e 2: Contr ol Side Label Placement Description P art Number Logo Label 91 03320 0 Wir ing Diagram Label 91 031404[...]

  • Seite 10

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 4 of 73 SECTION 2: INSTALLE R R ESPONSIBILITY • T o install the heater , as w ell as the g as and electr ical supplies, in accor dance w ith applicable specif ications and codes . Robe r ts-Gord on LLC r ecommends the installer contact a local Bu ilding Inspector or F ire Marshal f o[...]

  • Seite 11

    SECTION 3: C LEARANCES T O C OMB USTIBLES 5 of 73 SECTION 3: CLEARANCES T O COMBUSTIB LES 3.1 R e q uired Clearan ces to Comb ustibles Clearance s are the r equired dista nces that comb ustible objects must be a w ay fr om the heater t o pre v ent f ire hazar ds. C aution should be used w hen runn ing the sy stem near comb ustibles . Co mbusti bles[...]

  • Seite 12

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 6 of 73 3.2 Cleara nces Data - Linear and Double Li near NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clear ances B, C and D can be reduc ed by 50% af ter 750 0 mm of tubing do w nstream from the burner . 3. All measur eme[...]

  • Seite 13

    SECTION 3: C LEARANCES T O C OMB USTIBLES 7 of 73 NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clearances B , C and D can be reduced b y 50% af ter 7500 mm of tubing do w nstream from the burner . 3. All measurements are in millimet ers. ** When installed in the f irst 3 m. F IGURE 7: [...]

  • Seite 14

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 8 of 73 3.3 Cleara nces Data - U-T ube NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clearances B , C and D can be reduc ed b y 50% af ter 7500 mm of tu bing do w nstr eam from the burner . 3. All measurements are in millim[...]

  • Seite 15

    SECTION 3: C LEARANCES T O C OMB USTIBLES 9 of 73 NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clearances B , C and D can be reduced b y 50% af ter 7500 mm of tubing do w nstream from the burner . 3. All measurements are in millimet ers. 4. Add 60 mm clearance t o unco v e red u -tube.[...]

  • Seite 16

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 1 0 of 73 SECTION 4: MAJOR COMPONENT DESCRIPTIONS Burner (sho wn w ith T ube Gask et) Must be installed w ith the flam e obser v ation w indo w f acing do w n. Refl ec to r (Aluminium or Stainless St eel) Alt er nat e o v erlap as sho w n on o v er v ie w . Minimum o v erlap is 1 60 mm[...]

  • Seite 17

    SECTION 5: G ENER AL S USPENSION D ETAILS 1 1 of 73 SECTION 5: GENERAL SUSPENSION DETAILS T o ensure y our safety , and comply w ith the t er ms of the w arr anty , all units must be inst alled in accor dance w ith these instr uctions. The g as or the electr ical supply lines must not be used to suppor t the heat er . Do not locat e the g as or ele[...]

  • Seite 18

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 12 o f 7 3 Fi g ur e 1 7: Critical Han g er Placement * Allows f or ther mal e xpansion of syst em. Hanger Side View F ront Vie w Hanger Bow Shac kle I-Beam I-Beam Beam Clamp Bow Shackle Anchor Concrete Beam Locknut W asher Scre w Hook min. 10 mm W asher W ood Beam T ur nbu ckl e (not [...]

  • Seite 19

    SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 3 of 73 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION The f igures in this section pro v ide a genera l o v er v ie w of component pla cement in a L inear and Dou ble L inear sy stem. The location of so me compon ents such as suppor ts and couplings is crucial for pr oper [...]

  • Seite 20

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 14 o f 7 3 Fi g ur e 1 8 : Linear General A ssembly O verview V ent Cap or Bird Screen Outside Wall F an Tube Reflector Reflector End Cap Reflector Support Burner Coupling U-Clips Burner Tube Tube and Reflector Hanger Tube Clamp Package F an Assembly* ( F or Single Heater) Damper Assem[...]

  • Seite 21

    SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 5 of 73 Fi g ur e 1 9: Linear L ay out Ov erview Model HE1 5ST HE20ST HE25S T HE30ST HE35S T HE40S T HE45ST HE50ST Refl ec tor O v erlap (appro x.) 700 mm 250 mm 250 mm 530 mm 530 mm 530 mm 330 mm 330 mm a = reflect or width (not shown) - 365 mm b = end cap to burner/f an - 50 mm c = [...]

  • Seite 22

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 16 o f 7 3 6.2 Double Linear Standar d Parts List * PV C coating must be remo ved pr ior to inst allation. ** If an IP55 pr otect ed fan is requir ed, this fan r eplaces 0726000 1, 07260002, or 0726 0003. *** Some models ma y recei ve S-hooks (P/N 919073 02) or spr ing hooks (P/N 91 90[...]

  • Seite 23

    SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 7 of 73 Fi g ur e 20: Double Linear Gener al Assemb ly O verview V ent C ap or Bird Scr een F resh Air Supply 1 200 mm appro x. F an T ube Burner F resh Air Supply T ube Clamp P ack age Ref lector Ref lector End C ap Ref lector Support Coupling F an Assemb ly* Burner T ube T ube and R[...]

  • Seite 24

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 18 o f 7 3 Fi g ur e 21: Double Linear La yout O verview Model HE30DL HE40DL HE50DL HE60DL HE70DL Refl ec tor O v erlap (appro x.) 700 mm 250 mm 250 mm 530 mm 530 mm T ee Assemb ly Burner Reflect or T ube T ube/Reflector Hanger Coupling Assembl y Fa n Assembl y LEGEND HE60DL HE70DL c b[...]

  • Seite 25

    SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 9 of 73 Step 6.3 Bur ner T ube Installation Step 6.4 Couplin g and T ube Assemb ly Bow Shac kle Burner T ube Hanger 2290 mm ± 250 mm Note: T ubing requir es a downwar d slope of 1 3 mm per 6000 mm aw a y from b urner . W eld seam must be t o the bot tom of the tube. Of fset mounting [...]

  • Seite 26

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 20 of 73 Step 6.4.1 Couplin g and T ube A ssembly (Continued) Step 6.4.2 Couplin g and T ube A ssembly (Continued) Incorr ect Slide Bar position Corr ect Slide Bar dimensions ± 50 mm Drive slide bar until tight. End of slide bar should be within t olerance listed below . • Repeat St[...]

  • Seite 27

    SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 21 of 73 Step 6.5 T ube Clamp P acka g e Installation Description Part Number T ube Clamp P acka g e0 1 3 1 8 90 1 T ube Clamp 0 1 39680 1 Bolt 971 13940 Flat W asher 9521 1600 Nut 921 13900[...]

  • Seite 28

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 22 of 73 Step 6.6 R eflect or Installation W ARNING F ire Hazar d Support ref lector with r eflect or hanger and support strap. Ref lector m ust not t ouch t ube. Failur e to f ollow these instr uctions can result in death, injur y or pr operty damage . Hanger Burner T ube Ref lector D[...]

  • Seite 29

    SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 23 of 73 Step 6. 6.1 Ref lector , U-clip and R eflect or Suppor t Installation The pict orial dr a w ings of the heater co nstruction in Section 6 ar e schematic only and pr o v i de a general guideline of w here hanger s, r eflect or suppor ts and u-clips are t o be installed. T o ensu[...]

  • Seite 30

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 24 of 73 Step 6.7 Doub le Linear T ee Installation (F or Double Linear Heat ers Onl y) Te e Coupling Coupling F an T ube F an T ube W eld Spot W eld Spot Description Part Number T ee E0009170 F an T ube S51XXW Coupling 0 1 329600 Slide Bar/Coupling Lock 0 1 329700 T ube/Reflect o r Han[...]

  • Seite 31

    SECTION 7: U- TUB E H EATER I NSTALLATION 25 of 73 SECTION 7: U-TUBE HEAT ER INSTALLATION The f igures in this section pro v ide a genera l o v er v ie w of component pl acement in a u-tube s yst em. The location of some components such as supp or ts and couplings is crucial for pr oper installa tion. Assemble the heater components as sho w n on P [...]

  • Seite 32

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 26 of 73 *PV C coating must be remo ved prior to installation. ** If an IP55 prot ected fan is r equired, this fan replaces 0726000 1, 07260002, or 0726000 3. ***Some models may recei ve S-hoo ks (P/N 91907302) or spring hooks (P/N 91 903300), rather than bow shackles. Part No. Descrip[...]

  • Seite 33

    SECTION 7: U- TUB E H EATER I NSTALLATION 27 of 73 Fi g ur e 22: BLA CKHEA T ® HE U-tube A ssembl y Ov erview 200 mm Maximum Coupling U-clips Reflector End Caps 180° U-tube 460 mm Center to Center F resh Air Supply Burner Reflector U-tube Suppor t Brac ket Internal Swir ler T ube Clamp P ackage Burner T ube F an T ube Reflector Suppor t *NO TE: L[...]

  • Seite 34

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 28 of 73 Fi g ur e 23: BLA CKHEA T ® HE U-tube Lay out Ov erview Model HE1 5UT HE20UT HE25UT HE30UT HE35UT HE40UT HE45UT HE50UT Refl e cto r O v e rlap (appro x.) 1 780 mm 250 mm 250 mm 580 mm 580 mm 580 mm 690 mm 690 mm HE20UT HE25UT HE15UT HE30UT HE35UT HE40UT HE45UT HE50UT a = over[...]

  • Seite 35

    SECTION 7: U- TUB E H EATER I NSTALLATION 29 of 73 Step 7 .2 U-tube Ha n g er Placement Step 7 .3 Burner T ube and Fan T ube Installation 2290 mm ± 250 mm See Assembly Draw ing Fir st T ube and Ref lector Hanger Bow Shackle T ube and Reflect or Hanger Suspension Chain Optional Hanging Conf iguration W ashers Bolt (T orque: 1 3.5 Nm 1 29 in lb) Bow[...]

  • Seite 36

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 30 of 73 Step 7 .3.1 T ube Clamp P acka g e Installation Step 7 .4 U-t ube Support Brac k et Asse mbl y Installation T ube Clamp Bolt Lock W asher Nut (T orque: 13.56 Nm 1 20 in lb) W eld Spot Description Part Number T ube Clamp P acka g e0 1 3 1 8 90 1 T ube Clamp 0 1 39680 1 Bolt 971[...]

  • Seite 37

    SECTION 7: U- TUB E H EATER I NSTALLATION 31 of 73 Step 7 .5 Couplin g and T ube As sembl y Step 7 .5.1 Couplin g and T ube A ssembl y (Continued) T ube T ube Orient coupling so that the impact bloc k is in the 2:00 or 1 0:00 oclock positions Closed Open Ta b 7 6 mm to 1 0 1 mm Slide Bar Coupling Wide End Coupling T ube Slide Bar A Close couplin[...]

  • Seite 38

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 32 of 73 Step 7 .6 T ube Installation Step 7 .7 U-tube Installation T ube Coupling W eld Spot Coupling U-tube U-tube Suppor t Brac ket Assembl y W eld Spot Description Part Number Coupling 0 1 329600 Slide Bar/Coupling Lock 0 1 329700 U-tube 0 1 3 3590 1[...]

  • Seite 39

    SECTION 7: U- TUB E H EATER I NSTALLATION 33 of 73 Step 7 . 8 Ref lector Installation W ARNING F ire Hazar d Support ref lector with r eflect or hanger and support strap. Ref lector m ust not t ouch t ube. Failur e to f ollow these instr uctions can result in death, injur y or pr operty damage . Ref lector W eld Spot Description P art Number Ref le[...]

  • Seite 40

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 34 of 73 Step 7 . 8 .1 Ref lector , U-c lip and Ref lector Support Installation The pict orial dr a w ings of the heater construction in Section 6 ar e schematic only and pr o v ide a ge neral guideline of w here hanger s, r eflect or suppor ts and u-clips are t o be installed. T o ens[...]

  • Seite 41

    SECTION 8 : M ULTIBUR NER C ONFIGUR ATION & I NSTALLATION 35 of 73 SECTION 8 : MULTIBUR NER C ONF IGURATION & INSTALLATION 8 .1 Initial A ssembl y See P age 1 3, Section 6 for linear heater asse mbly instru ctions. See P age 25, Section 7 f or u-tube heat er assembly instru ctions. Chec k la yout dra w ing s f or location of manif old pipe [...]

  • Seite 42

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 36 of 73 Fi g ur e 25: T ypical Manif old L a y out (Linear and U-T ube Conf i g uration) *T ypical F an Arrangement 1 50 mm Hanger 1 50 mm Manifold Damper (T ypical) Cross (1 00 x 150 x 1 00 x 150) 1 00 mm Manifold 1 00 mm Hanger ID/ID Slee ve Te e (1 00 x 1 00 x 100) Cross (1 00 x 15[...]

  • Seite 43

    SECTION 9: B URNER & F AN I NSTALLATION 37 of 73 SECTION 9: BURNER & FAN INSTALLATION Step 9.1 Bur ner Installation Step 9. 2 Standard F an Assembl y Lock W asher Gasket Bolt (T orque: 1 3 .5 Nm 120 in lb) Burner Description P art Numb er Bolt 072600XX Lock W asher 96 41 1 600 Gasket 02568200 Burner 033XXXXX NO TE: T ube Clamp P ack age not[...]

  • Seite 44

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 38 of 73 9.3 IP55 Fan A ssembly 9.4 Linear & U-t ube F an Installation F an Assembl y V ent Adapt er Nut (T orque: 2 Nm 1 8 in lb) Note: Apply Silicone (Recommended) Install v ent adapter with clamp in the up position. Wir e Gland (tighten secur ely) W asher Description Part Number[...]

  • Seite 45

    SECTION 9: B URNER & F AN I NSTALLATION 39 of 73 Step 9.5 Doub le Linear F an Installation Step 9.5.1 Doub le Linear Fan Installation (Contin ued) Te e F an Assembl y Tight en securely until tube cannot be remo ved. F an Assembl y Height Adjuster Bow Shackle Suspension Chain Te e W eld Spot[...]

  • Seite 46

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 40 of 73 Step 9.6 Mult ibur ner 8 3/90 B WLG Fan A ssembly (Hor izontal and V ertical Outlets) Step 9.7 Condensat e Drain A ssembly Te e Condensat e Cap Non-Return V alve 83/90 BWLG F an Inlet Cone Horizontal Exhaust Bend V er tical Exhaust T ee Spiral Aluminum T ube ID/ID Slee ve Hori[...]

  • Seite 47

    SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 41 of 73 SECTION 1 0: OPTIONAL HEATER A CCESSORIES W ARNING Cut/Pinch Hazar d W ear protectiv e g ear during installation, operation and service. Edges are shar p. Failur e to f ollow these instr uctions can result in injury .[...]

  • Seite 48

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 42 of 73 1 0.1 R eflect or Side Extension Installatio n Step 1 0.1 .1 Brac ket Installation Step 1 0.1 .2 Side R ef lector Instal lation Reflector Side Extension Bracket (2 per reflector) Use additional supports in high air movement applications. Tube and Reflector Hanger Reflector T u[...]

  • Seite 49

    SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 43 of 73 1 0.2 U-T ube Co ver I nstallation The pac k age contai ns t w o ref lector joint pieces (P/ N 0275090 1), one 8' ref lect or and 1 8 x #8 sheet metal scr e w s. Install the u-tu be co v er using the f ollo w ing p rocedu re . Step 1 0.2.1 Cut the 8' r eflect or in half to be used on b[...]

  • Seite 50

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 44 of 73 1 0.3 Decor ativ e Grille Installation Step 1 0.3.1 Grille Installation Step 1 0.3.2 F rame Shield Installation Step 1 0.3.3 Ref lector Side Ext ension Installation f or Decorativ e Grilles Description P art N umber Aluminium Grille 91 407000 Description P art Numb er Deco Gri[...]

  • Seite 51

    SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 45 of 73 1 0.4 P rot ective Gr ille Installation Step 1 0.4.1 Silicone Cap Installation Step 1 0.4.2 Grille End Cap Installation Step 1 0.4.3 Grille Installation Silicone Cap Grille Finger Description P art Num ber Grille Section 0805000 1 Grille End C ap 08050002 Silicone Cap 91 91 5 951 -6P Bend up 90?[...]

  • Seite 52

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 46 of 73 1 0.5 Sports Hall Guard Installation Step 1 0.5.1 Grille Installation Step 1 0.5.2 Fastener Installation Step 1 0.5.3 Mesh Guard Connection T ube and Ref lector Hanger Ref lector T ube Ref lector Support Strap - Stainless St eel Mesh Guard Description Part Number Mesh Guard 24[...]

  • Seite 53

    SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 47 of 73 1 0.6 Under shield Installation 1 0.6.1 Han g er Installation 1 0.6.2 Undershield Installation 1 0.6.3 A djust Undershield Hei g ht Ref lector T ube Assembl y Hanging Bracket Stud He x Nut Description Part Number Undershield Ref lector P acka g e 1 01 0 mm S7399 K Assembly Hanging Brac ket C031 [...]

  • Seite 54

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 48 of 73 1 0.7 W all Mountin g Install w all mou nting brac kets at the height sho w n in the la yout dra w ing pro v ided by the estimator . Space w all mounting br ack ets and hanger s as indicated by dimensions d, e and f in th e rele v ant La yout O v er v ie w dra w ing for y our [...]

  • Seite 55

    SECTION 1 1: V EN TING AND F RESH A IR S UPPLY 49 of 73 SECTION 1 1 : V ENTING AND F RESH A IR SUPPLY 1 1 .1 T ype C 12 , C 32 & C 62 Appliance Ro om Sealed The heat er s are desig ned to be installed as r oom sealed appliances . The flue a nd air intak e are run as separat e pipes t o the special concentric w all or roof t er minal. The w ir e[...]

  • Seite 56

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 50 of 73 Fi g ur e 29: Indi vidual Flue Connectio n Detail Fi g ur e 30: Flue Connection Dimensions 1 1 .6 Outside Combustion A ir Supply Clean air m ust be duct ed into th e b ur ner bo x thro ugh the 1 00 mm diam eter spigot on the back of the burner box. See P age 49, Section 1 1 .3[...]

  • Seite 57

    SECTION 1 1: V EN TING AND F RESH A IR S UPPLY 51 of 73 Fi g ur e 31: A ir Supply w ith Flue Confi g ur ations 1 1 .7 Common Duct When u sing a common air inlet duct , al w ay s ensur e that the area of the common air inlet duct represents the area of all air ducts. C 52 C 32 C 12 C 32 C 62 B 22 C 12[...]

  • Seite 58

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 52 of 73 SECTION 1 2: GAS PI PING It is impor tant t hat the g as supply pipe and electr ical connections do not support any of the heat er’ s w eight. Installati on pipes should be f itt ed in accor dance w ith National Sta ndards . Pipe w or k from the meter to the heat er(s) must [...]

  • Seite 59

    SECTION 1 2: G AS P IPI NG 53 of 73 Fi g ur e 32: Gas Connection w ith Stainless St eel Flex Co nnector Sh u t-Of f V alve (incl u ded with g as hose) m u st b e parallel t o bu r ner gas inlet. The 8 0 mm displacement shown is f or the cold condition. This displacement ma y red u ce when the sy stem is fir ed. CORRECT POSITIONS Horizontal 45° End[...]

  • Seite 60

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 54 of 73 SECTION 1 3 : W IRING Connect to the electrical suppl y using the po w er w ir e coming out of the w ir e gland v ia a locally mount ed IP55 prot ected double pole fused s w itch ha v ing a minimum disconnectio n of 3 mm on each pole. This s w itch s hould be fused t o 3 amps.[...]

  • Seite 61

    SECTION 1 3: W IRING 55 of 73 1 3.2 T ypical Exter nal W irin g Dia g r am (Double Linear Option 1) 1 3.3 T ypical Exter nal W irin g Dia g r am (Double Linear Option 2) 1 3.4 T ypical Exter nal W irin g Dia g r am (Multibur ner) 230 V 1 Ø 50 Hz Burner 1 Burner 2 L N Ear th Ear th N L Fa n 3 A F use Contr oller or Thermostat C o n t r o ller o r T[...]

  • Seite 62

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 56 of 73 1 3.5 Internal Wir in g Dia g ra m[...]

  • Seite 63

    SECTION 1 4: O PER ATION 57 of 73 SECTION 1 4: OPERATION Fi g ur e 33: Se q uence of Oper ation Char t NO TE: If the heat er operat es f or more than 24 hour s continuously , the igniti on module w ill automatically recy c le the burner to ensur e that all safety functions are still in w orking condition. 1 4.1 Heater Lock out Indication (Optional)[...]

  • Seite 64

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 58 of 73 1 4.1 .2 Heater Loc kout Indicator b y V olt F ree Connecto r A v olt free contact r elay is closed w hich enables the ROBER TS GORDON ® controller , BMS sy stem, etc. to indicat e the heat er that has f ailed. An additional w ir e has to be installed fr om the heater v olt f[...]

  • Seite 65

    SECTION 1 5: S ERVI CING I NSTRUCTIONS 59 of 73 SECTION 1 5: SER VICING INSTRUCTIONS IMPOR T ANT: Ne v er use the heat er as a suppor t for ladder s or other acce ss equipment. Al w a ys t e st f or gas soundness w ith a suitab le detection f luid af ter completing any ser v icing or e xch ange of g as carr y ing component. On complet ion of any se[...]

  • Seite 66

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 60 of 73 1 5.3.1 Electrode Fi g ur e 34: Burner Cup P osition 1 5.3.2 Burner Head/Inject or Jet When t he co v er is r emo v ed complet ely , the b urner assembly is exposed. Unscr e w the burner cup . Remo v e brass inject or jet (orif ice). Replace in re v er se sequence. 1 5.3.3 Sol[...]

  • Seite 67

    SECTION 1 5: S ERVI CING I NSTRUCTIONS 61 of 73 V ent Pipe V enting must be intact. Using a flashlight , look for obstructions, cracks on the pipe, gaps in the sealed areas or corrosion. The ar ea must be fr ee of dir t and dust. Rem o v e an y carbon deposits or scale using a w ire brush. See P age 49, Section 1 1 . Outside A ir Inlet Inlet must b[...]

  • Seite 68

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 62 of 73 SEC TION 16: T R OUBLESHOOTING D ANGER Electrical Shoc k Hazard Disconnect electric bef ore service . Heater m ust be properl y grounded. Failur e to f ollow these instr uctions can result in death or electrical shoc k. F ire Hazar d Keep all f lammable objects, liquids and va[...]

  • Seite 69

    SECTION 1 6: T ROUB LESHOOTING 63 of 73 1 6.1 T r oubleshootin g Flow Chart (Linear , Double Line ar and U-T ube) N o N o N o Ye s N o Ye s Ye s N o N o N o N o N o Ye s N o N o Ye s Ye s Ye s Ye s N o Ye s Ye s Ye s Ye s N o Replace ignition mod u le. Is there po wer o u t from pin 1 0 on ignition mod u le? Replace F an. T u rn u p ther mostat. Do[...]

  • Seite 70

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 64 of 73 T roub leshootin g Flow Ch art (Linear , Double Linear and U-T ube)[...]

  • Seite 71

    SECTION 1 6: T ROUB LESHOOTING 65 of 73 1 6.2 T r oubleshootin g Flow Chart (Multibur ner) Ref er to contr ol panel IOS man u al f or tro ub leshooting. F an motor ma y have to b e replaced. Rem ove o b str u ction. N o Ye s Is there an o b str u ction to the p u mp impeller? N o N o Ye s Ye s N o N o Ye s N o N o Ye s Ye s Ye s Ye s N o N o Ye s N[...]

  • Seite 72

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 66 of 73 T roub leshootin g Flow Chart (Multibur ner)[...]

  • Seite 73

    SECTION 1 6: T ROUB LESHOOTING 67 of 73 1 6.3 Manifold Gas P ressur e Settin g 0 1 2 3 4 5 6 1 2 3 4 5 6 0 1 2 3 4 5 6 1 2 3 4 5 6 M an om e t er 4 RELA Y 3 (14) (12) 2 (A1) 1(-) (A2) 5(+) C ombust i o n C h a mb er C o n t r o l C h a mb er Go v er nor (o rif ice) pressure w hile burner is r unning . See P age 73, Sectio n 18.9.1 . Gas supply pres[...]

  • Seite 74

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 68 of 73 SECTION 1 7 : R EPLACEMENT P AR TS Carbon Mono xide Hazard W ARNING Use only genuine R OBERTS GORDON ® replacement parts per this installation, operation and service manual. Failur e to f ollow these instr uctions can result in death, electric shoc k, injury or property damag[...]

  • Seite 75

    SECTION 1 7: R EPLACEMENT P ARTS 69 of 73 * See P age 70, Section 1 7 .1 . Item Description P ar t Number Item Description P art Number A A utomatic C ontrol Unit 90438702 P Gasket 1/2 " OD x 1/4" ID 92700008 B F lex Line A dapter 91 220700 Q Gasket 1/2" OD x 3/1 6" ID 9270000 1 C P ressur e S w itch f or HE50 HE35 HE1 5, 20, 30[...]

  • Seite 76

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 70 of 73 1 7 .1 R eplacement Pac ka g es 1 7 .1 .1 Scre w and Gasket R eplacement P acka g e (P/N 03360 0 05) 1 7 .1 .2 View er W indow R eplacement Pa cka g e (P/N 03360 0 04) 1 7 .1 .3 Door Gasket R eplacement P acka g e (P/N 033600 02) 1 7 .1 .4 Gas V alve R eplacement P acka g e (P[...]

  • Seite 77

    SECTION 1 8 : S PECIF ICATIONS 71 of 73 SECTION 1 8 : SPECIFICATIONS 1 8 .1 Material Specif ications 1 8 .1 .1 Combustion and T ubes 1 00 mm dia. 1 6 gauge hea t tr eated alu minised mild steel. 1 8 .1 .2 Ref lector s NS3 H1 4 aluminium or 1 .40 1 6 2R stainless steel (option). 1 8 .2 Heater Specifications 1 8 .2.1 Se q uence Controller F ully auto[...]

  • Seite 78

    B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 72 of 73 1 8 .6 Linear Heater HE15ST HE20ST HE25ST HE30ST HE35ST HE40ST HE45ST HE50ST Input - Gross (kW) 1 5 20 25 30 35 40 45 50/ 51 Input - Net (kW) 13.5 18 22.5 27 31.5 36 40.5 45/46 T ube Length (mm) 6096 9 144 9144 12192 1 2192 12192 15240 152 40 O v er all Heater Length (mm) 6887[...]

  • Seite 79

    SECTION 1 8 : S PECIF ICATIONS 73 of 73 1 8 .9 Burner Specif ications Fi g ur e 35: BLA CKHEA T ® HE Linear and U-tube Specif ications 1 8 .9.1 Standard Burner Specif ications **Based on Gross C aloric V alue. Fa n Damper Sw irler* Side View Refl ecto r End View Internal Sw irler* T ub e Length T ub e Length F an T ub e U-T ub e Plan View Fa n B u[...]

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    Infrar ed Heating Maintain c lear ance t o the si de and c lear ance belo w the heat er fr om v ehic les and comb ustib le mat erials. www .rg-inc.com Printed in U .S.A. P/ N 9103791 2 Rev . H At tach this infor mation to a wall near the R OBERTS GORDON ® heater . Read the Installation, Operation, and Service Manual thoroughly bef ore installation[...]