Taylor 220 Bedienungsanleitung

Model 2 20 Batch F reezer Opera ting Instr uctions 028763 - - M 5/99 (Or i ginal Publ icat ion) (Up da ted 8 /6/1 2 )[...]

Com plete this pa ge for quic k refe renc e when ser vice i s requi re d: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E May, 1999 Tay lor All right s res erv[...]

Model 2 20 T able of Conte nts T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 1 .....................................................[...]

T able of Conte nts Mode l 220 T able of Contents - - P age 2 Drawing P roduct 20 ...................................................... Closing P rocedures 20 ................................................... Rinsing 20 .............................................................. Cleaning/S anitizing 21 ........................................[...]

1 Model 2 2 0 T o the Installer 081208 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, pleas e see the c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed i n acc ordance wit h existing local codes. Please c ontact your loc al author[...]

2 Model 2 2 0 T o the Installer 120806 Air Cooled Units DO NOT obst ruc t air int ake and disc harge openings: Air cooled units r equire a minimum of 3” (76 mm ) of clearanc e around all s ides of the fr eezer and 7 - - 1/ 2” (191 m m) on the bott om to allow for adequat e air f low acros s the c ondenser(s ). Inst all the def lect or provided [...]

3 Model 2 2 0 T o the Installer 120806 S Stat ionary appliances which ar e not equipped with a power cord and a plug or another device to dis connect the applianc e from the power s ource m ust hav e an all-pole disconnec ting devic e with a cont act gap of at least 3mm ins talled in t he ext ernal installat ion. S Appliances t hat are perm anently[...]

4 Model 2 2 0 T o the Operator 08091 1 Sec tion 2 T o the Ope rator The f reezer you have pur chased has been carefully engineered and manuf act ured t o give you dependable operat ion. Y our T aylor freezer, when properly operated and cared f or , will produc e a consis tent quality product . Like all mec hanical product s, this machine will requi[...]

5 Model 2 2 0 Safety 120806 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he oper ator when he or she c omes in cont act with t he fr eezer and its parts. T ay lor has gone to extr eme effor ts t o design and m anufact ure built - - in saf ety f eatur es to pr otec t bot h you and the service technic ian. A s an [...]

6 Model 2 2 0 Safety 08091 1 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal operat ing part s (examples: f reezer door, beater , scr aper blades, et c.) unles s all control switc hes are in t he [...]

7 Mo del 220 Op erato r Parts I den ti ficat io n Section 4 Operator Parts Identif ication ITE M DESCRIPTI ON P ART NO. 1 PAN-DRI P 027503 2 COVER A.- HOPPER-110- 220 X24778 3 GASKET-HOPPER COVER 011412 4 PANEL-REAR 031749 5 FUNNEL A.- MIX X35636 6 L O U V E R - S I D EL&R 019566 7 PANEL-UPPER SI DE R. 033125 8 PANEL A.- SIDE * RIGHT* X49481 9 [...]

8 Model 2 2 0 Op erato r Parts I den ti ficat io n Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 ROD A.- DRAW X30079 2 HOLDER A.- BEARING X30078 3 O-RI NG-2- 1/8 OD X . 139W- #225 020051 4 PISTON- VALVE 030083 5 PIN- HINGE X04329 6 PIN A. -PIVOT X34737 7 DOOR A.- PARTIAL SPOUT X32938 8 CAP A.- COVER X29667 ITE M DESCRIPTI ON P ART NO. 9 O-RI[...]

9 Mo del 220 Op erato r Parts I den ti ficat io n Accessor ies ITE M DESCRIPTI ON P ART NO. 1 PAIL- MIX 10 QUARTS 013163 2 B R U S H - M I XT A N KB O D Y3 ” X 7 ” 023316 3 BRUSH-DRAW VALVE 1- 1/2”X3” 014753 4 BRUSH-REAR BRG 1” X2”X14” 013071 ITE M DESCRIPTI ON P ART NO. 5 LUBRICANT- TAYLOR 047518 6 SANITI ZER KAY-5 125 PKTS. 041082 7[...]

10 Model 2 20 Im porta nt: T o the Opera tor Section 5 Important: T o the Operator Figur e 1 ITE M DESCRIPTI ON 1 Control S witc h (Swit ch - - Rocker ) 2 Dial Light (Light - - O range - - Round) 3 T emperat ure Cont rol (Cont rol - - T emp. ) Sym bol Defi nitions T o bet ter communic ate in the Int ernat ional ar ena, t he words on many of our ope[...]

11 Model 2 2 0 O perati ng P roced ures Section 6 Operating Procedures The Model 220 f reezer can produce all flavors of ice cream , including t hose wit h fr uits and nut s. The freezer is designed for f illing pints, quarts or gallons to be placed in a hardening c abinet. T he unit has a 10 quart (9.5 lit er) mix hopper . The M odel 220 will pr o[...]

12 Model 2 2 0 Op erati ng Pro cedu res Step 2 In stal l th e b eater assembl y . F irs t chec k t he scr aper blades for any nic ks or signs of wear. If t he blades are in good conditi on, place the rear scr aper blade into the grooves on t he beater ( knif e edge t o the out side). T he pins on the blades f it under t he pins on t he beater t o p[...]

13 Model 2 2 0 O perati ng P roced ures Slide the o - - ring int o the groov e on the bearing holder, and lubricat e. Figur e 9 Lightly lubricate t he draw r od, and slide t he bearing holder ont o the rod, locking s tem f irs t. Figur e 10 Thr ead the valv e piston on t he end of the draw rod until tight . Figur e 1 1 Lightly lubr icat e the insid[...]

14 Model 2 2 0 Op erati ng Pro cedu res T urn t he bear ing holder so the holes ar e aligned wit h the holes in the v alve body . Sec ure wit h t he keeper pin. Figur e 15 Step 4 Insta ll the fr ee zer door . Align t he hole in the cros s bar with t he hole in either hinge, and inser t t he hinge pin. The c ross bar c an be assem bled for eit her r[...]

15 Model 2 2 0 O perati ng P roced ures 08091 1 Step 7 In stal l th e sh elf. Choose the level desired and align the groov es in the back of the shelf with t he holding collars . Slide t he shelf down over t he holding collars of the s ame height on t he left and right sides. Figur e 20 Sani tizing Step 1 Prepar e a pail of approv ed 100 PPM s anit[...]

16 Model 2 2 0 Op erati ng Pro cedu res Figur e 25 Step 5 Place t he cont rol swit ch in the “EJECT” position. T his will cause t he sanit izing solut ion in the freez ing cylinder t o be agitat ed. A llow t o agitat e for f ive minut es. Figur e 26 Step 6 Place t he cont rol swit ch in the “OFF” position. Wit h an empt y mix pail beneath t[...]

17 Model 2 2 0 O perati ng P roced ures 060425 Prim ing Step 1 Place t he funnel in t he mix inlet hole at the rear of t he hopper . Turn the funnel t o the r ight or lef t s o that the opening in t he f unnel does not align wit h t he opening in the mix inlet hole. Figur e 29 Step 2 Pour 10 quar ts ( 9.5 lit ers) of FRESH mix into the hopper . T h[...]

18 Model 2 2 0 Op erati ng Pro cedu res Step 5 When f ull st rength m ix is flowing f rom the eject ion por t, push the dr aw r od back into the v alve body and lock into place. Figur e 32 Note: T he f unnel can be ret urned to it s closed position. Another meas ure of mix c an be poured into the hopper in r eadiness f or t he next bat ch while the[...]

19 Model 2 2 0 O perati ng P roced ures 060425 Step 8 T o add fr uits and nuts, plac e the cont rol swit ch in the “EJECT” position. T here are t wo ways t o add fruits and nuts, as f ollows: Fr uits and nut s can be added through t he m ix hopper funnel assembly . Use t he plunger to press the ingredient s down into t he fr eezing cy linder . [...]

20 Model 2 2 0 Op erati ng Pro cedu res Step 5 If t he sc ale does not have overr un gr aduations , t hen weigh one pint (1/ 2 liter ) of mix before f reezing. Draw a sample pint ( 1/2 lit er) of frozen pr oduct and lev el it off with a st raight edge. Step 6 Place t he pint ( 1/2 lit er) of pr oduct on t he sc ale and read the w eight. Divide the [...]

21 Model 2 2 0 O perati ng P roced ures 08091 1 Step 3 Put t he cont rol swit ch into t he “EJECT” position and allow the wat er t o agit ate f or approx imately one minut e. Step 4 Put t he cont rol swit ch int o the “OFF” posit ion. Hold a mix pail beneat h the ejec tion port . Step 5 T urn t he draw rod handle and pull towar d, opening t[...]

22 Model 2 2 0 Op erati ng Pro cedu res Note: T o remove o- - ring s, use a sin gle service towel to gr asp the o - - ring. Apply press ure in an upward direct ion until the o- - ring pops out of its gr oove. W ith the ot her hand, pus h the t op of t he o- - ring f orward. I t will roll out of the groove and can be easily rem oved. If t here is mo[...]

23 Model 2 20 Impor tant : Oper ator C hec klis t 051 101 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing c heck point s should be s tres sed during the cleaning and s anitiz ing[...]

24 Model 2 20 Im porta nt: Ope ra tor Che ck list 080221 Winter Stor age If the place of business is to be closed dur ing t he winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par ticular ly if t he building is subjec t t o freez ing conditi ons. Disconnec t the f reez er from the m ain power source t o p[...]

25 Model 2 2 0 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. Unit will not run in t he “AUTO” posit ion. a. Unit is unplugged. a. Plug in wall rec eptacle. -- -- b. Circuit breaker is off . b. T urn the br eaker on. -- -- c. Unit is off on res et. c. Plac e contr ol swit ch in the “O[...]

26 Model 2 2 0 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 7. Overrun is too low . a. The tem perat ure cont rol is set too cold. a. Adjust it ac cordingly . 10 b. Not enough air is blended into t he product . b. Place t he cont rol swit ch in the “EJEC T” posit ion to blend in more air. Continue blending unt il the des[...]

27 Mo del 220 Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVER Y 4 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY . Fr ont Bearing X 1 Scr aper Blades X 3 Drive S haft Seal X 1 Funnel O - - Ring X 1 Fr eezer Door O - - Ring X 1 Bearing Holder and V alve P iston O - - Ring X 2 Black B rist le Brush, 1?[...]

Section 10 Parts List + A vail able Separ at ely 28 Parts List Model 2 2 0 HP62 - - J5083472/Up DESCRI PTI O N P ART NUMBER QTY . WARR. CLASS REMARKS P ARTS UPDA T E BAR -CR OS S *220* 011740 1 103 +PIN A.-CROSSBAR HING E X04329 2 103 BEARING-R EAR SHELL *NICK.PLATE 031324 1 000 +GUIDE-DRIP SEAL 028992 1 000 +NUT-BRASS BEARING 028991 1 000 +WASHER-[...]

29 + A vail able Separ at ely Model 2 2 0 Parts List DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +CAPACITOR-START- 216- 259UF/330V 048908 1 103 208-230/60/1 +RELAY-START-COMPRESSOR 048909 1 103 208-230/60/ 1 CO NDE NSE R-A C-12LX 18HX4.3- 5RO W 019558 1 103 CO NTR OL- TEMP -15F T O 40F 019747 1 103 +KNOB- TEM P CONTROL 0[...]

+ A vail able Separ at ely 30 Parts List Model 2 2 0 DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER BEARING-FR ONT * 110- 220* 019176 1 000 O- RING -1- 5/8 OD X .139W 018564 1 000 MIX F UNNEL O- RING -11- 3/8 OD X .103W 019046 1 000 O- RING -2- 1/8 OD X .139W- #225 020051 2 000 SEAL-DRIVE SHAFT 031316 1 000 TOOL-O-RIN G REM[...]

31 + A vail able Separ at ely Model 2 2 0 Parts List DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER SCREW A.-CRO SSBAR X07233 1 103 SHAFT-BEATER * 220* 032276 1 103 +SEAL-DRIVE SHAFT 031316 1 000 SHE LF-DR IP TR AY* 121-26-31-220* 031753 1 103 SHE LL A.-IN SU LATED *220* X34861 1 512 STARTER-1 PHASE-4.5 TO 7 A 041950-27K 1 [...]

+ A vail able Separ at ely 32 Parts List Model 2 2 0 DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +PLATE-SEAL * 220* 022783 1 103 +STEM * 220* 024842 1 103 WATER C OOLED ADAPTOR-3/8MP X 1/2BARB-BR 011021 2 103 BLOWER-100 CFM 012796-27 1 103 BRACKET-MOUNTING -WATER VALVE 038777 1 103 CONDENSER-WC-COAX 047540 1 103 GUARD-BL[...]

Model 2 2 0 030385 3/10[...]

Model 2 2 0 030385 In set 3/10[...]

Model 2 2 0 030385 - - 33 3/10[...]

Model 2 2 0 030385 - - 62 3/10[...]