Allstar Products Group HDSWG 1000 manual

1 INST ALLA TION AND OWNER’S MANUAL As of date of ma nufactur e, meets all ANSI/UL 3 25 Safety Requir ement s for Vehicular gate operators HDSWG 1000 Heavy Duty Commercial V ehicular Swing Gate Operat or READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE 104950 Serial #: Date Installed: Your Dealer:[...]

2 Pre-In sta llat ion No tes ............................................................................ 3 Sect ion A : In s talla tion N otes ................................................................ 4 Sect ion B : P rep arin g t he Site ............................................................... 6 The Co ncre te Ope rato r Pad .......[...]

3 W A RNING HIGH VOL T A GE ONLY A QUALIFIED TECHNICIAN SHOULD SERVICE THIS G A TE OPERATOR PERIODICA LLY TEST SENSITIVITY OF OVERLOA D *** READ MANUA L *** DA TES OPERATOR DA TE TE ST ED DA TE TE ST ED DA TE T ESTED DA TE T ESTED SERVICED LOG DATE OVERLO A D TEST The A llstar HD SWG 1000 V ehicular G ate Operator will provid e convenienc e and ass[...]

4 T O REDUCE THE RISK OF SEVERE INJUR Y OR DE A TH: RE AD A N D FOL LOW A LL INST A LL A T ION INST RUCTION S A ND GA TE SYSTEM DESIGN P A R AMETERS! WARNING! GAT E SYST EM D ESIG N AN D INSTA LLA T ION SAFETY CHECK LIST: • DO NOT locate an y device (ke y switch, s witch, ke y pad, card reader, etc. ) in a position where it may be activated b y a[...]

5 • Check the operator m anufacturer’s specif ication to ens ure that the ope rator is proper for the cy cles pe r ho ur, s ize a nd ty pe of gate. • USE EXTREME CAUTION WHEN WORKING NEAR THE BELTS AND PULLEYS when th e operator cover is removed. Apply pow er to the opera tor on ly when instr ucted t o do s o. • Before a ctivating the "[...]

6 The s tandard H DSWG 1000 is desig ned to oper ate a single leaf gate . The cont rol box an d mechanic al unit s are separate devi ces. It is necessa ry to find a suitable loca tion to moun t the contr o l box, i.e ., post or wall. Se parate low voltag e and high v oltage c onduits w ill be run between th e contro l box and mech anical un it. (Se[...]

7 For saw -cut installations , obse rve the me thods rec omm ended in Figure 7, above. T he saw-cut m ust be to a depth of 1.5", c lean a nd with no sharp c orners. A fter placing the w ires, it is essential that the wires be h eld tigh tly in place b y a foa m backing p rior to pouring t he sealant. THIS I S ES PECIALLY IMPORTANT WHEN FREEZIN[...]

8 electrical servi ce depen ds on the dist ance of the operato r from the breaker pan el. Refer to Table 1 to d etermine the correct wire size. The NOMINAL col umn is the ideal distance fro m the breaker p anel to the op erator for a given wir e size and voltage. Th e distances show n in the MA XIMUM colu mn should nev er be e xce eded an d should [...]

9 Mechanical Unit Electrical Unit Wood Pallet with 4 lag bolts Instruc tion Ki t Instr uction Manual War ni n g si gns Swing A rm Kit Swing Arm Crank Arm Crank Arm Extension Swi ng Gate Fitti n gs Swing Arm Bracket Swing Arm Padlock w ith keys Hardw are Package TOOLS REQUIRED The following tools and materials are required for a proper installation [...]

10 PLACING THE HDSWG 1000 MECHA NIC A L UNIT Remove the rain seal from the shaft of the HDSWG 10 00. SAV E IT! The rain seal w ill be used la ter. Next, re move the cove r from the HDSWG 1000 MECHAN ICAL UNI T by remov ing the 1/4 inch diameter bol ts on each side of the Uni t and set it aside. It is on e of the last items that will be replaced at [...]

11 INSTALLING THE HDSWG 1000 CONTROL BOX The H DSWG 1000 CONT ROL BOX may be mounte d rem otely from the MECHA NICAL UNIT. Four m ounting holes are provided a t the ba ck of the CONTROL BOX. T hese should be used to m ount the CONTROL BOX to a solid, f lat surfa ce. Us e a caulk ing materi al around the holes to ensure a w ater tight s eal. The C O[...]

12 CONNECTING THE AC WIRING 115 VOLT INSTA LLATION S: Starti ng at the HDSW G 1000 4 x 4 h andy box p roceed as fol lows: 1. The BLA CK wire attaches to the 115 V AC HOT wire, normally black. 2. The W HITE w ire attaches t o the 115 VAC NEUTRAL wire, norma lly w hite. 3. The G REEN wire attaches to the GROUND wire, normally green. 230 VOLT INSTA LL[...]

13 Figure 12: Left/Right Hand Installati on Limit & Motor Wiring Diagram C: INST A LLING THE OPER A TOR[...]

14 Figure 13: Bi-Parting Install ation Limit & Motor Wiring Diagram C: INST A LLING THE OPER A TOR[...]

15 The L imit Sw itch contac ts of th e tw o Bi-Parting u nits nee d to be wired in se ries. Both lim it switch conta cts m ust be closed be fore a connectio n is m ade to the limit sw itch input at the Control B ox to stop the mot ors at the Open or Closed posit ion. The opera tion of the Bi- P arting installation is a s follow s: After receipt of[...]

16 THREE TERMINAL RECEIVERS If a three terminal receiver is to be used, the #1 terminal of the receiver is normally COMMON to both the auxiliary transformer (powe r input) and the ra dio re la y. Most ra dio manuf act urers labe l this termina l as 24 VAC. Connect a w ire f rom the #1 term inal of the radio receiver to on e side of the auxiliary po[...]

17 WIRING A KEYPAD, CA RD READER OR TELEPHONE ENTRY SYSTEM Thes e dev ices a ctiva te the H DSWG 1000 by a relay c ontact closur e within t he device. Typical ly, two wires or terminals are pro vided by the devi ce to operate the gat e. Follow th e manufacturers inst ructions on locat ing these conn ection s. If one of the connect ions at the devic[...]

18 # NAME DESCRIPTION 1 LOCK SOLENO ID 2 LOCK SOLENO ID 3 COMMON One of (2) boar d commons provided on t he terminal strip 4 CLOSE LIMIT SWITCH Used to co nfigure r ight hand/l eft hand oper ation — See P. 1 3 , Fig 11, Limit S witch W ires. NOTE: En sure that wire to terminal 4 is same col or as wire to ter minal 14. 5 OPEN LIMIT SWITCH Used to [...]

19 SET TIN G TH E LI MI T SW I TCHES RIGHT -HAN DED OP ERAT ION With the cover re mov ed from the HDSWG 1000 MECHANICA L UNIT, and th e arm conn ected to the gate as well as to the HDSWG 1000 Opera tor, posit ion the ga te at its fully closed positio n. Indent ify the low er Lim it Switch. L oosen the cla mping nut on the Limit Sw itch Cam for the [...]

20 TIMER TO CLOSE SETTING The T imer to Close is co ntrolled by the switch in position #3. If Sw itch #3 is set OFF, the Tim e r to Close functio n w ill operate a fter the ga te has opene d. If Switch #3 is set ON, the Time r to Close func tion w ill be disable d. A PPLYI NG POWER TO THE HDSWG 1000 PRE-POWER CHECK LIST Bef ore apply ing power to t[...]

21 Triac Lig ht stays ON. Lock light is ON. 6. Term inal #6, Stop,: Both Ope n and C lose T riac lights ar e momentaril y ON, then bo th Open and Clo se Triac lights go OUT. The Loc k ligh t go es OU T. Th e st op ligh t i s ON as long as the wire is he ld on the te rmina l and the st op light goe s OUT when the wire is re moved. 7. Termin al #7, C[...]

22 MAXIMUM RUN TIMER The H DSWG 1000 is equi pped with a Ma xim um Run T imer that is Factory set to turn the HD SWG 1000 OFF if a Limit Sw itch command is not received within 45 S econds after a Comman d to Open or Close is g iven. The p urpos e of the Ma xim u m R un Tim er is to turn off the HDSWG 1000 if the gate should becom e jammed when ope [...]

23 You are now r eady to install and conne ct the anc illary equipme nt. INSTALLATION STEPS DETAILED IN SECTIONS A, B, C AND D MUST BE COM PLETE BEFORE PROCEEDING. 1. Vehicle Det ectors: If a Vehicl e Detect or (Rev ersing L oop) is to be a part of this installation, start with this first. Connect the Vehicle Detect or to AC power and the Loop in a[...]

24 To the Owner/End User of A llstar’s HDSWG 1000: Thank you f or choosi ng an Allsta r produc t. W e ar e conf ident you wil l have many years of use and satis faction w ith your ga te opera tor. Our HDSWG 1000 Operat or is pa rt of y our unique g ate operating sys tem , which m ay consist of a v arie ty of co mpone nts, i ncludin g the gate, th[...]

25 AVOI D E NT RAPM EN T: St ay away f rom the path of the g at e and all moving part s (gate arms, etc.) at all tim es. Keep clear of the pinch points ide ntif ied be low.. Install g uards or othe r s afe ty fe atures to prevent access to pinch point areas. Install guards on open roll ers. PREVENT PERSONAL INJURY OR DEATH: Do not sta nd near or on[...]

26 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 106359 Figure 24: HDSWG 1000 Mechanical Unit Exploded View MECHANIC A L UNIT EXPLODED VIEW[...]

27 ITEM # PART # DESCRIPTION 1 10291 RAIN SEAL RUBBER RING 2 104442 RAINSEAL PLATE 3 10279 OPERATOR COVER 4 10221 ROLLER CHAIN 5 104452 OUTPUT SHAFT 6 10216 SPROCKET , 1-1/4 SHAFT 7 104479 ARM ST OP PALL 8 10278 OPERATOR FRAME 9 10172 MOTO R 10 10213 P ULLEY, 2 I N V BE LT, 5 /8 I N BORE 11 10220 V-BE LT 12 10215 BEA RING , 1-1/4 SFT 13 10436 ACTU [...]

28 c.p. A l lstar Corporation Downingtown, P A 19335 This Gate Oper ator is built in the USA and complies with a ll requireme nts of Underwriters' Laboratories Standard UL-325. P/N 107765 Rev . A, 5/97 PHYSICAL PAD: 24W x 30D x 3H OVERHEA D CLEARANCE: 21 Inch M inimum UNIT S IZE: 16-1/8 x 2 4-7/8 x 17-1/4 FRAME: Welded st eel, Coat ed to UL St[...]