Baum Bros. Imports 26.4 manual

1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Original Operating Instructions BAUMCUT 26.4 PROGRAMMABLE BAUM USA[...]

E - 2 Index page Control Panel / Operating Element s ............................................................... E - 4 Explanation of Pictographs on the Display ...................................................... E - 5 Chapter Survey ............................................................................................... E - 6 Introdu[...]

E - 3 Index Select Language/Measuring Unit ............................................................... K5B - 3 Knife Compensation ................................................................................. K5B - 4 Resting T ime for Knife at BDC ................................................................... K5B - 5 Maintenance Cut Cou[...]

E - 4 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE Control Panel / Operating Element s 2 1 3 Automatic ON Automatic OFF Program Data Program Information Function Survey (Main Menu) Program Directory Program Selection Subtraction Enter Insert; subsequent insertion of data Delete Correction (of stored data) Equal key Transfer key: Transfer backgauge pos.[...]

E - 5 Explanation of Pictographs on the Display Pre clamping time Clamping force grade Feed mark Programmable ejector External special functions Program functions Program parameters Various auxiliary functions Free program Paper sizes Enter Correction Delete Insert Key Equal Key Positioning (2x Ist-Gleich) Program selection Program data display Pro[...]

E - 6 Chapter Survey Page 1.0 Technical Data/Machine Layout/Transport and Installation of Machine/ Safety Relevant Machine Elements ................................................................................ K1 - 1 2.0 Safety ...................................................................................................................... [...]

E - 7 Introduction BAUM cutting machines form a part of the wide range of products manufactured by the BAUM company. Decades of experience in constructing high speed cutting machines and peripheral equipment, together with state-of-the-art engineering and manufacturing procedures, careful testing and highest quality standards ensure the reliability[...]

E - 8[...]

K1 - 1 1.0 T echnical Dat a / Machine Layout / T ransport and Installation of the Machine / Safety Relevant Machine Element s[...]

K1 - 2 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Machine Layout 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements 1 Main switch 2 Control panel with display 3 Electronic hand wheel / fine adjustment of cut size 4 Cut buttons 5 Clamping pressure adjustment 6 Clamp and knife bar with knife 7 S[...]

K1 - 3 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Plan Dimensions in mm![...]

K1 - 4 T ransport and Inst allation of the Machine 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Have the machine installed by BAUM service personnel, exclusively ! The installation of the machine requires special skills which can be guaranteed only by especially trained experts of BAUM[...]

K1 - 5 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Power Supply 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements The machine is to be connected by an authorized electrician, only! Connect machine according to diagram! • When the system is operated with residual current breaker, use a resi- [...]

K1 - 6 Type plate T ype Plates T ype plate The machine designation including • manufacturer‘s address • model • machine number • date of fabrication • electric. equipment is indicated on the machine type plate. 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Adolf Mohr Maschin[...]

K1 - 7 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Rear side Front side (operating side) 2 5 7 8 9 2 3 4 6 1 Main switch 2 Light barrier (20 - channel) Capacity to recognize object: 25 mm Min. distance of light barrier: Total reaction time of system: 328 mm < 120 ms 3 Knife bar spring assembly (mechanical lock against lowering of knife bar) 4 Clamp[...]

K1 - 8 Safety Relevant Machine Elements 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Placement of the warning labels Label 1 (1x) : Location: At backgauge drive guard. BAUM order no.: 281267 Label 3 (2x) : Location: At the front and the rear of the cutter. BAUM order no.: 281268 Label [...]

K1 - 9 Safety Signs Warning: Dangerous voltage (e. g. electrical connector boxes, control boxes/control cabinets of machine control systems) Safety Signs / Warning Signs In order to ensure maximum safety the machine / system is provided with safety signs. Safety signs are either standardized safety signs warning of risks or danger, or warning signs[...]

K1 - 10 • Observe the procedures described in case of malfunctions and the mainte nance intervals indicated. Residual Risk In spite of the safety measures provided by construction there remains a residual risk when operating the machine. This residual risk mainly concerns the danger of contusions and cuts during clamping, cutting or knife change [...]

K1 - 11 1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements T echnical Dat a Cutting width 67 cm / 26,38" Clamp opening 8 cm / 3,15" Feed depth 67 cm / 26,38" Power requirement (main motor): Single phase A C 2,2 kW / 3,1 H.P. 3 phase 2,4 kW / 3,4 H.P. Net weight 620 kg / 1367 l[...]

K1 - 12[...]

K2 - 1 2.0 Any person on the user´s premises concerned with the operation, maintenance and rep air of the machi- ne, resp., is expected to have read and comprehen- ded the section on "Safety" Safety[...]

K2 - 2 Foreword to the operating instructions These operating instructions are designed to familiarize the user with the machine/plant and its designated use. The instruction manual contains inportant information on how to operate the machine/plant safely, properly and most efficiently. Observing these instructions helps to avoid danger, to reduce [...]

K2 - 3 Observe all safety instructions and warnings attached to the machine/plant. See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible. In the event of safety-relevant modifications or changes in the behaviour of the machine/plant during operation, stop the machine/plant immediately and [...]

K2 - 4 Warning of special dangers Any procedure impairing the safety at the machine must be refrained from. In particular do not - reach into the range of knife and clamp, use auxiliary tools (e. g. material gauge) - reach into the range between clamp and cutting material gauge (backgauge with rake) on the machine rear table - with Autotrim functio[...]

K3 - 1 Attention! Prior to any commissioning and any change of shifts the operating staff has to check if the safety-related machine elements are in proper service condition and complete. Start Up 3.0[...]

K3 - 2 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 2 3.0 Start Up Switching Machine ON Attention! Prior to any commissioning and any change of shifts the operating staff has to check if the safety related machine elements are in proper service condition and complete. 1. Turn main switch (2) from "0" to "I" < Control voltage is s[...]

K3 - 3 3.0 Start Up Program Data Display After switching on, the "Program Data Display"* appears on the screen. It shows among other things... on the upper screen (A): ACTUAL POSITION on the lower screen (Nominal position input field, B): NOMINAL POSITION INPUT The actual position (A) shows the real backgauge position in mm, cm, inches or[...]

K3 - 4[...]

K4 - 1 Manual Operation 4.0[...]

K4 - 2 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE 12 3 45 6 78 9 C 0 x D R AMMABLE PROGR AMMABLE Setting of Measurements (Backgauge Movement) by Hand 4.0 Manual Operation 1. Press electronical hand wheel and hold it in this position; turn hand wheel to the left = forward movement of the backgauge or to the right = reverse movement of the backgauge Th[...]

K4 - 3 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 4.0 Manual Operation 4 5 Starting the cut: Push both cut buttons (4) simultaneously. (Hold buttons until knife is on upstroke)! Interrupting the cut: Release one or both cut buttons (clamp and knife stop immediately and move back to initial position). Continuing the cut: Release and simultaneously pus[...]

K4 - 4 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 4.0 Manual Operation Light Barrier The lightbarrier (17) forms a curtain of invisible beams in front of the knife. Any obstacle in the beams will stop clamping and cutting. In that case the clamp can still be lowered with the pedal (indication of cutting line). Interference into the light curtain caus[...]

K4 - 5 D1 D2 D3 D4 D5 D6 Display unit in the left-hand part of the light barrier (receiver side): Continuation: Light Barrier 4.0 Manual Operation Meaning of LEDs in display unit D1 D2 D 3 D4 D5 D6 Meaning _________________________________________________________________ on on on on o ff of f Protect. area „unobstructed“, light reception excell[...]

K4 - 6 4.0 Manual Operation Clamping with False Clamp Plate The clamp plate avoids clamping marks on sensitive stock. Attaching false clamp plate: Push plate against clamp from underneath until you hear guide pins (6.1)snap. Removing of false clamp plate: 1. Lower clamp with pedal approx. 2" above table and fix it in this position. 2. Press tw[...]

K5A - 1 5.0 Automatic Operation[...]

K5A - 2 Introduction Functions of the menu keys* Key "Main menu (Function Survey)" Select language Select measuring unit Service Knife compensation Resting time for knife at BDC Maintenance cut counter Preset functions Reference run Adjustment of display contrast Correction of current position Block programming Help Menu key "Additio[...]

K5A - 3 Explanation of Program-Data-display: 1 Program head (menu pictograph, program number (P: 1A) with memory segment (S: 0) designation A ) 2 Data section (3 step number visible on one page 3 Input section 4 Size display 5 Display of additional functions stored with step number 6 Status display (current machine function) 7 Display section Addit[...]

K5A - 4 Contin.: Basic Display: Program Data 5.0 Automatic Operation Conc. 5 Display of Additional functions Display of the pictograph/s representing the Additional function/s Conc. 6 Status display "Actual machine function" Display of the pictograph representing the actual machine function Conc. 7 Display section "Additional functio[...]

K5A - 5 Basic Display: Program Information 5.0 Automatic Operation Program Information display: display "memory segment" Press key The Program Information display shows information about the currently selected program. These pieces of information can be complemented by entering an order number or order name in clear text. The alpha input [...]

K5A - 6 Press key The program-survey shows all stored programs of the selected memory with the following data: (screen top): e.g.: - A - = memory "A" e.g.: 1/ = program number e.g.: 1/ 1575 = order number/order name PROGRAM NUMBER 5_VAC. = display of number of the next free program of the actual memory section Note: One "page" o[...]

K5A - 7 5.0 Automatic Operation Basic display "Main Menu" (Function Survey): Press menu key The Main Menu (Function Survey) contains a selection menu of various machine functions. It provides the user with the possibility to select functions which „accompany“ the sequence of operation, i.e. such functions are either set at the start o[...]

K5A - 8 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE 5.0 Automatic Operation Cursor = indicator The basic displays contain two kinds of cursor : A. Cursor "step" ( in program data section) B. Cursor "input" (flashes in input section) Cursor movement: Meaning: Cursor "step": Cursor "input": Operation pressing of k[...]

K5A - 9 Program data display: 5.0 Automatic Operation after 1. input: input section shows 30.735 after 2. input : backgauge moves after backgauge stops: measurement display shows 30.735 Conditions: Automatic OFF A Measurement input with metric system (cm) Example: Size Key input 1. 30,735 2. Positioning, press 2 x shortly __________________________[...]

K5A - 10 1. Enter nominal position 2. Press twice shortly < backgauge moves to nom. pos. forward or backward > Deletion of a wrong input Press If a nominal size is inserted which cannot be reached by the backgauge the following reaction will be caused: < a beep will sound - display: SIZE ERROR Remedy: 1. Press any key on numerical keyboard[...]

K5A - 11 Possible in all 4 basic monitor displays! 1. Press key "Program Selection" < Selection menu appears; Assignment display in the right-hand section of the image: display of free programs of selected memory segment A in % > Make selection "Program Number": 2. Press key 3. Enter desired program number 4. Press key <[...]

K5A - 12 5.0 Automatic Operation Selecting a Program Example: Possible in all 4 basic monitor displays! Two calling modes: A. According to program number B. According to order number/order name A. According to Program number: 1. Press key "Program selection" < menu appears > 2. Select "program number" with key 3. Enter des[...]

K5A - 13 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE Continuing: Selecting a Program 5.0 Automatic Operation Select a character using the cursor keys (with the equal key you can jump over five characters in a line), then press cursor key "Home" * < character is inserted into input section > 4. Press key (multiply) 5. Press key < the[...]

K5A - 14 Only in Program data display! 1. Select free program 2. Enter desired size with numerical keyboard (e.g. size 23,5 cm) 3. Press key "Enter" < beep sounds; nominal position is on step 1 in program data section >: Note: Display can show up to 3 steps (lines). When entering step 4 former step 1 will disappear into screen memor[...]

K5A - 15 2. 42,5 cm 1. 30,5 cm 5.0 Automatic Operation Setting Up a Cutting Program, Example 1 Two side trim on size DIN A3 untrimmed size 31 x 43 cm Cut sizes to be stored on program no. 2A 1. Cut size: 30,5 cm 2. Cut size: 42,5 cm Key input: 1. Call program 2A 2. (Enter) 3. Running the program: Press key (Automatic ON) Press key twice < backga[...]

K5A - 16 5. 21,0 cm 4. 42,0 cm 1. 30,5 cm 3. 29,7 cm 2. 42,5 cm 5.0 Automatic Operation Setting Up a Cutting Program, Example 2 Four edge trim with following cuts; starting size DIN A3 untrimmed 31 x 43 cm; finish size DIN A4 (21 x 29,7 cm) Cut sizes: 1. 30,5 cm 2. 42,5 cm 3. 29,7 cm 4. 42.0 cm 5. 21,0 cm Cut sizes to be stored in program 5A Key in[...]

K5A - 17 Correction of an Input Error 5.0 Automatic Operation A. Correcting before storing (prior to pressing of key "Enter" ; nom.pos. is shown in input section 1. Press key < nom. pos. in input section disappears > 2. Enter correct size/comment 3. Press key "Enter" B. Correcting after storing (Nom. pos. is shown in progr[...]

K5A - 18 1 2 3 45 6 7 8 9 C 0 x D i PROG PROGR AMMABLE Function: Automatic backgauge advance to the next step number after cutting process Automatic ON: Press key < after cut: automatic backgauge advance to next cut size; display reads: AUTOMATIC Automatic OFF: Press key Attention! When Automatic is switched on the following operations are not p[...]

K5A - 19 5.0 Automatic Operation Running a Cutting Program Example: Setting a cutting program, example 1 1. Call program 2A < display shows program data of program 2A > 2. Switch on Automat forward: press key Operation mode: AUTOMATIC 3. Press key 2 x shortly < backgauge moves to 1. cut size > 4. Align stock 5. Make cut After cut: - bac[...]

K5A - 20 Press key "Program Information" The Program Information display shows information about the currently selected program. These pieces of information can be complemented by entering an order number or order name in clear text. The alpha input is performed via a keybord displayed on the screen. Input capacity: max. 16 characters! St[...]

K5A - 21 5.0 Automatic Operation Deletion of a Step Number 1. Select program < program data display appears > 2. Select step (with cursor) 3. Press key "Delete" 4. Press key "Enter" < size (step) is deleted. Note: all following steps move down by one number >[...]

K5A - 22 1 2 3 45 6 7 8 9 C 0 x D i PROG PROGR AMMABLE 5.0 Automatic Operation Deletion of One/Several Program(s) Possible variations: 1. Deleting in Program Data Display and Program Information Display 2. Deleting in Program Directory Display 1. Deleting in Program Data Display and Program Information Display Attention! In the Program Directory di[...]

K5A - 23 1 2 3 45 6 7 8 9 C 0 x D i PROG PROGR AMMABLE 5.0 Automatic Operation Deletion of Complete Memory 1. Select Program Directory: press key < menu appears > 2. Press key "Program Selection" < menu appears > 3. Press key "Delete program(s)" 4. Press keys 5. Press key "Enter" < complete memory is del[...]

K5A - 24 5.0 Automatic Operation Inserting of Measurements into a Program 1. Select program < program data display appears > 2. Select step that will receive new measurement (cursor) 3. Press key "Insert" < step is left open for entry > 4. Enter measurement (e.g. 30.500) 5. Press key "Enter" Example: Storing of Measu[...]

K5A - 25 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMM A PROGR AMMABLE 5.0 Automatic Operation Conditions: Automatic OFF The digital and calculator keys enable 4 basic arithmetic operations. They can be used to calculate cut sizes. The calculation and the solution are always displayed in the input section. Note: Pressing of keys "+" , "-"[...]

K5A - 26 Negative result of a calculation < minus (" - ") sign appears before number in input section > If this result is a cutting size the negative sign needs to be deleted Press key < minus sign disappears > Negative Sign 5.0 Automatic Operation If you have set the backgauge to a cut size on a printed sheet and you want to [...]

K5B - 1 1 2 3 45 6 7 8 9 C 0 x D i PROGR AMMABLE 5.0 Automatic Operation Machine Functions and Additional Functions (Menu Keys) Machine Functions Machine functions are basic functions of the machine. They can be changed for the program sequence. The machine functions can be selected by pressing one of the following push- buttons: • Main Menu (Fun[...]

K5B - 2 5.0 Automatic Operation Machine Function: Main Menu (Function Survey) Key "Main Menu" Key "Main Menu" includes the following functions*: Select language Select measuring unit Knife compensation Resting time for knife at BDC Maintenance cut counter Service Preset functions Reference run/Auxiliary operation Correction of c[...]

K5B - 3 5.0 Automatic Operation Select Language / Measuring Unit Select "Main Menu" (Funtion survey) Press key < menu appears > Select function (LANGUAGE or MEASURING UNIT): 1. Key input: (language) or (measuring unit) 2. Select language or measuring unit: Enter number Service After selection display of machine identification (elect[...]

K5B - 4 Knife Compensation 5.0 Automatic Operation Calibration to compensate for knifes of different thickness Select menu "Knife" with key Select function: Select "Knife compensation": Enter correction with keys or ; store with Knife change - see chapter "6.0 Knife Change"[...]

K5B - 5 Resting Time for Knife at BDC Adjustment of the time knife remains in its b ottom d ead c enter (BDC). Adjust time: 1. Select menu "Knife" with key 2. Select "Resting time for knife at BDC" with key 3. Enter desired grade (1 - 9) by numerical keyboard Abortion of menu press key 5.0 Automatic Operation[...]

K5B - 6 5.0 Automatic Operation Operation: Shows maintenance intervals. Has been set to 100.000 cuts by manufacturer. Counter starts at "0" or other preset amount and counts upward. After reaching 100.000, at every start-up, the operation display will read OBSERVE MAINTENANCE SCHEDULE Select maintenance cut counter Set counter: 1. Enter n[...]

K5B - 7 5.0 Automatic Operation Preset Functions Selection of "Main Menu": Correction of Current Position Basic measurement = distance between backgauge rake and knife This menu allows the inspection and correction of the basic position (actual position) of the machine. If the basic measurement indicated corresponds to the actual backgaug[...]

K5B - 8 5.0 Automatic Operation Continuing: Preset Functions Select function "Preset functions": Scan Reference Positionj In the case of a machine malfunction the reference point can be newly scanned with this function. Procedure: 1. Select "Scan reference position" < display change > 2. Confirm "Clear table surface&q[...]

K5B - 9 5.0 Automatic Operation Adjustment of Display Contrast In this menu image the display contrast can be adjusted in four steps. Procedure : Enter step number of desired contrast (1-4) via keyboard. End of input with key[...]

K5B - 10 Selection of Block Programming with key Block Programming = automatic programming Blcok Programming is fitted with graphic operator prompting for the automatic generation of a cutting program for printed and unprinted sheets. The required cutting sizes and remarks are automatically stored in a free pro- gram. There are 3 variations of Bloc[...]

K5B - 11 5.0 Automatic Operation Setting up a Block Programming Example: Variation 1, selection: 1 Angular cut 1. Select cutting mode "Angular cut" 2 . Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table. 3. [...]

K5B - 12 5.0 Automatic Operation Block Programming Confirm the sheet orientation or turn sheet orientation (observe paper grain) Menu: 1 Sheet orient. OK 2 Turn sheet 8. e. g.: "Sheet orient. OK" Enter Edge trim 9. Enter "Edge trim width X", confirm with key 10. Enter "Edge trim width Y", confirm with key 11. Finish en[...]

K5B - 13 Block Programming 5.0 Automatic Operation Example: Variation 1, selection: Four trim cut 1. Select "Four trim cut" 2. Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table. 3. e.g.: Enter Orig. sheet s[...]

K5B - 14 Block Programming 5.0 Automatic Operation Four trim cut with labels Example: Variation 3, selection : 3 Four trim cut with labels 1. Select "Four trim cut with labels" 2. Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size [...]

K5B - 15 Block Programming 5.0 Automatic Operation Enter Edge trim 10 . Enter "Edge trim width X", confirm with key 11 . Enter "Edge trim width Y", confirm with key 12. Menu 1 Final size entry 2 Sheet size tables 13. e.g.: "Enter final size" 14 . Enter "Final size X", confirm with key 15 . Enter "Final s[...]

K5B - 16 four-side trim with labels and trim cuts right-hand lay side Block Programming 5.0 Automatic Operation Example: Concerning variant 3, selection: 2 four-side trim with labels and trim cuts 1. Select "four-side trim with labels and trim cuts" 2. Selection menu: 1 initial sheet size 2 Table of sizes 3 Lay guide lft / ri In this menu[...]

K5B - 17 Block Programming 5.0 Automatic Operation Enter outside trim 9. Enter outside trim "X" confirm with button 10 . Enter outside trim "Y" confirm with button 11 . Selection menu: 1 Input of final size 2 Format tables 12. Example: "Input of final size": 13 . Enter final sheet size "X" confirm with button[...]

K5B - 18 Block Programming 5.0 Automatic Operation 20 . Enter label sequence "X" confirm with button 21 . Enter label sequence "Y" confirm with button Explanation: X: 1 / 1 = 1 Label + 1 trimout in X-direction Y: 2 / 1 = 2 Labels + 1 trimout in Y-direction 22 . Selection menu: 1 Finish input 2 Select cutting sequence 23. Example[...]

K5C - 1 5.0 Automatic Operation Key "Additional Functions" Key "Additional Functions" includes the following operations*: Jogging mark Ejector OFF Help The running of cutting programs can be further automated by using Additional Functions. The Additional Function can be selected on the operating panel under menu key "Additi[...]

K5C - 2 1. Enter cut size 2. Press key < additional function menu is opened > 3. Enter number of desired Additional Function 4. Press key < for identifying the stored Additional Function the symbol is displayed behind the step number > 1. Select program < program data display appears > 2. Select step number 3. Press key "Corr[...]

K5C - 3 List of Additional Functions 5.0 Automatic Operation Additional function: Jogging mark Ejector OFF Operation: Knife block: A stored jogging mark for exact line up against backgauge and side guides will block the cut at this position. When pressing the cut buttons a beep sounds and operation mode shows "Jogging mark" Prior to backg[...]

K5C - 4[...]

K5D - 1 Key "Auxiliary Functions" Key "Auxiliary Functions" includes the following functions*: Cut and record Sheet size tables Graphics OFF Subtraction repetition unit Help Menu Key: Auxiliary Functions 5.0 Automatic Operation Cut and record Sheet size tables Graphics OFF (in Program Data display) Subtraction repetition unit He[...]

K5D - 2 5.0 Automatic Operation 1. Select free program 2. Press key "Auxiliary Functions" 3. Select "Cut and record" 4. Make cut < actual size is stored upon every cut > After program generation: Switch function off by selecting it again (when program is changed or "Automatic On" is activated function is switched[...]

K5D - 3 Subtraction Repetition Unit 5.0 Automatic Operation Fast and easy programming of a sequence of equal cut sizes. Procedure : 1. Move backgauge to desired initial position 2. Select "Auxiliary Functions" with key 3. Select "Subtraction Repetition Unit" 4. Enter label size (e.g.: 2 cm) 5. Make cut After each cut backgauge m[...]

K5D - 4[...]

K5E - 1 Key "Machine Parameters" Key "Machine Parameters" includes the following functions*: Prepressure time Resting time for knife at BDC ( b ottom d ead c enter) Menu Key: Machine Parameters 5.0 Automatic Operation * Technical alterations reserved![...]

K5E - 2 With spongy or soft stock it is recommended to increase the clamping time before the actual cut. The adjusted pre-pressing time is the period between start of clamping and initiation of cut. For this purpose, 9 pre-clamping grades are available. Make selection: Select prepressing time: < selection display is shown > Adjustment of pre-[...]

K6 - 1 6.0 Knife Change Knife change may only be carried out by especially authorized employees![...]

K6 - 2 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE The knife change should only be carried out by specially trained personnel Knife change Tools required: 1 Knife wrench 1 Knife guard 2 Knife holders Removing the knife 1. Select display "Main menu" (Function survey) with key . Make selection "3 Knife". Select "2 Knife change&q[...]

K6 - 3 e f 6.0 Knife Change Knife Change Mounting the knife 1. Replace cutting stick or turn same over (see page K6 - 5) 2. Turn adjusting cam (e) to the "0 - position" by means of the knife wrench 3. Screw knife handles (c1) into the black bordered bolt holes (f) of the new knife 4. Take knife out of the knife box 5. Remove knife handles[...]

K6 - 4 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Knife adjustment 1. Bring turning knob (i), located beneath the front table, to position "Knife change". 2. Press both cut buttons and keep them pressed until knife bar stops automatically at the lower position. 3. Loosen center knife bolt (knife should now drop down to the cutting stick. If[...]

K6 - 5 The BAUM sinus cutting stick is made of high resistance plastic material. Due to the unusual wavy design a tight fitting in the table grove is assured without the need for glue or screw. Each cutting stick is useable 4 times as they are turned around. Removing of cutting stick Tool needed: normal screw driver 1. Lift cutting stick slightly o[...]

K6 - 6[...]

K7 - 1 Malfunctions / Breakdowns 7.0[...]

K7 - 2 Electrical Malfunctions/Breakdowns 7.0 Malfunctions/Breakdowns Electrical malfunctions of the machine will appear in the status display in plain text and with an error number. The operator is warned by a beep sound. In that case, the operator has to decide whether it is an • operation error, • programming error, • malfunction of the ma[...]

K7 - 3 Start - Up Breakdown: Scan Reference Point/Auxiliary Mode Malfunction: After machine has been started, display shows "SCAN REFERENCE POINT" Cause: Machine was shut off during backgauge movement Remedy: Scan reference point 1. Select "(1) Reference position scan" < prompt appears: clear the table > 2. Select "(1[...]

K7 - 4 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Mechanical Breakdown: Rupture of a Knife Bar / Clamp Recuperating Spring 7.0 Malfunctions/Breakdowns Example for protecting the machine in the case of a rupture of a knife bar / clamp recuperating spring: Message displayed: Knife bar or clamp not in top dead centre! Breakdown: Knife bar stops beneath [...]

K8 - 1 8.0 Maintenance Prior to any maintenance work, cut off machine and disconnect power supply . Caution! All the cables marked with the symbol are still alive (mains volt age) even if the main switch is shut off.[...]

K8 - 2 Basic information about servicing and maintenance work • Always turn off the machine and disconnect the power supply before undertaking any maintenance work. Warning! All cables designated , and all cables with orange cladding will remain live even after turning off at the main switch! • Once the plant is turned off, prevent it from bein[...]

K8 - 3 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE HYDRAULIC We recommend to have oil changed and unit checked by BAUM and/or authorized personnel. Attention when bleeding hot oil - danger of burning! Oil change: approx. every 6000 hrs. Fill in oil up to middle of oil level indicator! Quantity (liters): 22,5 GUIDINGS FOR KNIFE AND CLAMP (grease lubric[...]

K8 - 4 CLEANING OF DISPLAY Maintenance should only be carried out by BAUM Service exclusively! Please call for maintenance or service ahead of due date! The address of the representation can be read from the plate on the machine. MAINTENANCE INTERVALS 5 hrs. per day equal: 6.000 = 5 years (hydraulics/batteries for data storage) BATTERIES FOR DATA S[...]

K8 - 5 For these documents we reserve all legal rights. They are not to be copied or made known to others, without express agreement, regardless of what form they might take. Violations will entail liability for damages.[...]

Printed in USA Technical alterations reserved 11/76/PD/76D1133 (V1.2.0) © 1999 BAUM USA BAUM USA 1660 Campbell Road • Sidney , Ohio 45365 Phone 937/492-128 or 800/543-6107 Fax 937/492-7280 Service:______________________________________________ _____________________________________________________ Mr./Mrs.: _______________________________________[...]