CFM Corporation 3405BG manual

Assembly and Owner ’ s Manual Models: 3005G 3405GT 3405BG 3405GW 3405BGW 3605G 3405G Gas Smoker ASSEMBLER / INST ALLER: Leave these instructions with the consumer . CONSUMER / USER: This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions [...]

2 READ ALL INSTRUCTIONS AND W ARNINGS! YOUR SAFETY IS VER Y IMPORT ANT - F AILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MA Y RESUL T IN SERIOUS PERSONAL INJUR Y OR PROPERTY DAMAGE. W ARNING DO NOT use this smoker in a manner other than its intended purpose. It is not intended for commercial use. It is NOT intended to be installed or used in or[...]

3 W ARNING Use caution when operating the door of the smoker while in operation. Keep hands, face and body safe from hot steam or flare-ups. Protect your nose and mouth from smoker inhalation. DO NOT wear loose clothing while operating the smoker . T ie back long hair while operating the smoker . AL WA YS wear fully-covering shoes while operating [...]

4 Assembly Step 1 - Identifying the parts Check your contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. DO NOT RETURN YOUR SMOKER TO THE RET AILER - CALL US FIRST! 1-800-668-5323 2 6 4 5 1 3 9 8 7 1 1 10 14 13 12 2047 smoker parts 9/07[...]

5 Identifying the parts - Continued Check your contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. DO NOT RETURN YOUR SMOKER TO THE RET AILER - CALL US FIRST! 1-800-668-5323 Ref. Qty . Description 3005G 3405G/GT 3405GW 3605G 3405BG 3405BGW 1. 1 Cabinet [...]

6 Locate these parts: Assembly Step 2 T ools needed: Hardware: Phillips head screwdriver Hardware Bag 1/4-20 x 5/8” Bolts 16 Required A 1. Set the cabinet assembly top side down. Be sure to remove all loose inner packages. T o prevent scratch- ing or damaging your smoker , set the cabinet on a padded surface such as cardboard or carpet. The top o[...]

7    Assembly Step 3 T ools needed: Hardware Bag A Locate these parts: 1/4-20 x 5/8” Bolts (2 remaining from previous step) Phillips head screwdriver 1. Place the control panel assembly between the front legs as shown. There are slots on the cont[...]

8 Assembly Step 4 T ools needed: Hardware Bag Locate these parts: Burner Assembly Phillips head screwdriver 1/4-20 x 1/2” Bolts 3 required B Hardware: 1. Set the burner assembly onto the cabinet as shown. IMPORT ANT : The burner tube must slide properly onto the valve stem as shown below . 2. Secure the burner assembly with the three (3) bolts fr[...]

9    Assembly Step 5 T ools needed: Hardware Bag Locate these parts: Phillips head screwdriver 1/2” Wrench 10-24 Nuts 1 required 10-24 Lock W ashers 1 required 10-24 x 5/8” Bolt 1 required C Hardware: 1. T urn the smoker upright. 2. Set the damper plate on top o[...]

10     Assembly Step 6 1. Align the carry handle with the corresponding holes on the side of the cabinet. The handles must be positioned upright with the bolt holes on the bottom. 2. Insert the bolts from the outside and thread the lock washers and nuts from insi[...]

1 1    Assembly Step 7 Locate these parts: Wood Chip Box and Lid Wood Box Rack No tools or hardware are required for this step. 1. Insert the wood box rack into the bottom of the smoker . 2. Set the wood chip box onto the rack. Make sure it is seated properly and securely in the center [...]

12    Assembly Step 8 Locate these parts: Cooking Grids W ater Pan No tools or hardware are required for this step. 1. Slide the water pan into the bottom rack position. 2. Insert the cooking grids into any of the remaining rack po - sitions as desired. For best access, the grid wires s[...]

13 Assembly Step 9 1. Slide the handle washer onto the end of the door handle, followed by the handle spring. 2. Feed the door handle into the hole through the front of the door panel. 3. From the back side of the door panel, insert the mounting bracket over the end of the handle. 4. With lock washers placed on the bolts, insert the bolts through t[...]

14 Locate these parts: 2 Push Nuts Nameplate w/Heat Indicator No tools are required for this step. 1. Insert the nameplate mounts and heat indicator prong through the mounting holes in the front of the door panel. 2. From the inside of the door panel, securely attach the push nuts to the nameplate mounts. Hardware Bag F Assembly Step 10 ?[...]

15 Assembly Step 1 1 T ools needed: Locate these parts: Zip Tie Hardware Bag G S-Hook Pliers Using the zip tie, secure the hose to the front leg as shown. Do not pull the zip tie tight - leave it just loose enough so the hose can be adjusted if needed. T ying the hose to the leg helps prevent the hose from coming into contact with the hot burner ch[...]

16 ALL INSTRUCTIONS AND SAFEGUARDS ON THIS P AGE MUST BE FOLLOWED T O PREVENT FIRE, DAMAGE AND / OR INJUR Y . W ARNING Connecting the LP T ank 1. The knob on the LP tank must be closed. See that the knob is turned clockwise to full stop. 2. Check that the control knob on the smoker is turned off. 3. Remove the protective cap from the LP tank valve [...]

17 ALL INSTRUCTIONS AND SAFEGUARDS ON THIS P AGE MUST BE FOLLOWED T O PREVENT FIRE, DAMAGE AND / OR INJUR Y . W ARNING Connecting the LP T ank - Continued If there is a question on the identity of your unit and of the type of fuel to be used, please look on the data plate. Units are factory equipped for use on only one type of fuel. These units can[...]

18 Operating Instructions Pre-Use Procedures Y our smoker has been packaged with a retail store leave point-of-purchase label that hangs on the front of the door panel. The label must be removed before use. T o remove the label, simply cut or tear along the indicated line and pull the top portion of the label from behind the name plate. Before you [...]

19 Adding W ood / Charcoal T o add wood chips before cooking, simply fill the wood chip box with your choice of flavoring hardwood chips. The amount and type of wood you use is entirely up to you. One full box is typically enough for several hours of smok- ing. Once the box is filled, place the lid on top of the box and set the box in the smoker[...]

20 Lighting Procedure Ignitor Lighting System: 1. Check all connections for leaks using the “soapy water” (checking for leaks) test as explained on Page 17. 2. Open the smoker cabinet door . 3. Check for any blockage to the venturi tube or burner . Remove any foreign objects or matter . 4. Be sure the burner control knob is in the ”OFF” pos[...]

21 Cooking Tip - Damper Adjustments: ☞ For better performance, rotate the smoker to where the front or back of the cabinet is facing the wind. This allows the adjustment of the dampers to be more ef fective and accurate. ☞ The dampers should never be fully closed. ☞ Opening a side damper allows more oxygen to be consumed by the fire, fueling[...]

22 Cooking Instructions Y ou Are Now Ready to Begin: IMPORT ANT : Before each use, clean and inspect the hose and the connection to the LP cylinder . If there is evidence of abrasion, wear , cuts or leaks, the hose must be replaced before the smoker is used. Refer to the “leak test instructions” in the LP tank connection portion of this manual.[...]

23 T emperature Chart Here is a chart for measuring properly cooked meat temperature: (USDA Standard) Ground Meats & Meat Mixtures Poultry T urkey 165° F (74° C) Chicken, whole 180° F (82° C) V eal, Lamb 160° F (71° C) T urkey , whole 180° F (82° C) Beef, Pork 160° F (71° C) Breasts, roast 170° F (77° C) Thighs, wings 180° F (82° [...]

24 After Use Safety and Maintenance W ARNING Use caution when lifting and moving the smoker to avoid strains or back injury . 2 people are recommended to lift or move the smoker . DO NOT replace cover on smoker if unit is still hot. DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present. Keep t[...]

25 Manufacturer ’ s Limited W arranty The Great Outdoors ® Smoky Mountain Series™ smoker is guaranteed against bro- ken or damaged parts at the time of purchase. All parts carry a 1 year limited war- ranty except the water bowl, which is guaranteed to be free of defects for 90 days. Paint is guaranteed to be free of defects for 90 days except [...]

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27 Statement of Commitment Congratulations and thank you for your purchase of a Smoky Mountain Series Smoker . We are pleased that you have recognized the value of the design, function and quality of compo- nents used in this product. We believe it is among the finest on the market. We are committed to producing quality products that your family w[...]

2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www .cfmcorp.com CFM Corporation 2007 CFM Corporation, Smoky Mountain Series, the Smoky Mountain Series logo and the Great Outdoors Grill Company log is a trademark of CFM Corporation and not to be used without express permission by the owners and managers of CFM Corpor[...]