Christie Digital Systems XENON CONSOLE manual

DIGITAL SYSTEMS I NSTRUCTIONS FOR I NSTALLATION AND O PERATION OF SLC S ERIES X ENON C ONSOLE SLC 20/30,40,45,45R,70 TD-641 R EV . 6.0 CHRISTIE DIGITAL SYSTEMS 10550 Camden D rive Cypress, CA 906 30 714-236-8610 Fax: 714-503-3385[...]

Operator’s Manual Xenon Console, Model SLC 20/30,40,45,45R,70 TD641, Rev. 6.0 Manufactured Under U.S. Pa tents 3,843,879 and 5,054,909 Other Patents Pending The information in this document is subject to change without notice and does not represent a commitment on the part of Christie Digital Systems (hereinafter refe rred to as Christie). Christ[...]

CHRISTIE DIGITAL SYSTEMS i August 7, 2003 TABLE OF CONTENTS TABLE OF CONTENTS .............................................................................. i LIST OF FIGURES AND TABLES.............................................................. iii 1. Introduction ..................................................................................[...]

SLC Series Xenon Console ii CHRISTIE DIGITAL SYSTEMS August 7, 2003 6.5.1. Removing the Lamp ............................................................................................... 6-5 6.5.2. Installing a New Lamp ........................................................................................... 6-5 6.5.3. Defective Lamps .........[...]

Table of Contents CHRISTIE DIGITAL SYSTEMS iii August 7, 2003 iii LIST OF FIGURES AND TABLES Figure 2-1: Protective Clothing Safety Kit Contents .............................................................. 2-1 Figure 4-1: SLC Xenon Lamp C onsole (Front View) ............................................................ 4-2 Figure 4-2: SLC Xenon La[...]

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1 CHRISTIE DIGITAL SYSTEMS 1-1 August 7, 2003 1. INTRODUCTION 1.1. C ONTENTS OF THE M ANUAL This manual contains installation, operati on, and operator m aintenance procedures for Christie SLC Xenon Console. Th e material covered includes: • General description • Installation and assembly • Alignment and checkout procedures • Operating the [...]

SLC Series Xenon Console 1-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 1.3. S PECIAL N OTICES Three kinds of specific notices are used within this m anual to emphasize specific information. 1.3.1. W ARNING WARNING WARNING: Indicates the presence of a hazard that can cause personal injury if the hazard is not avoided. 1.3.2. C AUTION CAUTION: Indicate[...]

2 CHRISTIE DIGITAL SYSTEMS 2-1 August 7, 2003 2. SAFETY PRECAUTIONS This section highlights the major dangers of working with the SLC Xenon Console. Appropriate safety measures must be taken at all times. 2.1. W EAR P ROTECTIVE C LOTHING WARNING POSSIBLE EXPLOSION HAZARD! Xenon compact arc lamps are under high pressure. The lamps m ust be handled w[...]

SLC Series Xenon Console 2-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 2.2. A LLOW L AMP TO C OOL WARNING If the lamp has been in use, wait at least ten minutes after shut-off before opening the lamp housing. The ten-minute waiting period allows the in ternal lamp press ure to drop to a level at which it is safe to work while wearing the authorized p[...]

CHAPTER NUMBER: TITLE CHRISTIE DIGITAL SYSTEMS 2-3 August 7, 2003 2.5. A VOID F IRE H AZARDS WARNING FIRE HAZARD: Keep hands, clothes, and combustible material away from the concentrated light beam in front of the snood. Use extreme caution when working around the SL C Xenon Console. Fire danger may arise from heat, electrical current, or the conce[...]

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3 CHRISTIE DIGITAL SYSTEMS 3-1 August 7, 2003 3. GENERAL DESCRIPTION This SLC Xenon Console is a series of proj ection illumination system s that combine the rectifier DC power supply and projector ba se with a Xenon lamphousing into a single, integrated unit with a minim um of installati on and wiring expense. These consoles are designed for use w[...]

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4 CHRISTIE DIGITAL SYSTEMS 4-1 August 7, 2003 4. INSTALLATION PROCEDURES 4.1. U NPACKING Follow these instructions if the unit is crated. Christie recommends that the unit be moved to the installation site b efore uncrating. 1. Be sure container is upright. 2. Open crate and remove packing. 3. Carefully remove unit from crate. 4. Thoroughly inspect[...]

SLC Series Xenon Console 4-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 1: Exhaust Duct Conne ctor (195 713-001) 2: Air Switch Assembly (1955 57-002) 3: Lamp Support, Po sitive (193959-001 ) 4: Circuit Breaker, 30 A (5733 03-005) Circuit Breaker ,20 A (573102-009) Circuit Breaker, 15 A (5 73101-020) 5: Circuit Breaker, 40 A (5733 04-001) Circuit Break[...]

4: Installation Procedures CHRISTIE DIGITAL SYSTEMS 4-3 August 7, 2003 1: Ai r Switch Assy. (195557-001) 2: Ig niter, IGA-10 (116715-001) IGA-15M (117 124-001) 3: Door Interlock ( 578000-0 34) 4: Capacitor (SLC 20, 30) (530106-302 ) (SLC 40, 45, 70) (5 30122-009) 5: Terminal Str ip (5862 11-001) 6 : Control A ssy, 60 Hz (20, 30) (114173-002) 50 Hz [...]

SLC Series Xenon Console 4-4 CHRISTIE DIGITAL SYSTEMS August 7, 2003 4.2.2. D OOR P ANELS All three door panels are removable for easier access to th e interior of the console during installation and maintenance. To remove door panel: 1. Unlock key-lock. 2. Open door. 3. Push down on spring-loaded pin hinge. 4. Remove panel. To install door panel, [...]

4: Installation Procedures CHRISTIE DIGITAL SYSTEMS 4-5 August 7, 2003 4.2.4. M OUNTING THE P ROJECTOR The SLC Console includes a standard projector mounting bracket for Christie P35 projectors. If any other model projector is to be mounted, contact the Christie factory. 1. Mount projector on projector mounting bracket (Item 13 in Figure A-2). 2. E[...]

SLC Series Xenon Console 4-6 CHRISTIE DIGITAL SYSTEMS August 7, 2003 AC Wiring Hook-Ups AC A MPERES W IRE D IAMETER (AWG) PER C ABLE L ENGTH P ER P HASE 50 F T 100 F T 150 F T 200 F T 250 F T 0 - 10 14 14 12 10 10 11 - 15 14 12 10 8 6 16 - 20 12 10 8 8 6 21 - 25 10 10 8 6 4 26 - 35 8 8 6 4 4 36 - 45 6 6 4 4 3 46 - 60 4 4 4 3 1 61 - 70 3 3 3 2 1 71 [...]

5 CHRISTIE DIGITAL SYSTEMS 5-1 August 7, 2003 5. ALIGNMENT AND CHECKOUT PROCEDURES 5.1. M ECHANICAL A LIGNMENT When installing an SLC console equi pped for 35/70 mm operation, be certain that the optical bench assembly is in the correct s lidi ng position: FORWARD for 70 mm, to the REAR for 35 mm. Cont act Christie for more information or for assis[...]

SLC Series Xenon Console 5-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 1: Igniter, IGA-10 (1 16715-001) 11: Magnet, Arc Stabilizer (515000-092) Igniter, IGA-15M (117124-001) 12: Xenon Lamp, 1600 W Adapter (CXL-16S) * 2: Ter minal Boar d, TB4 (586210-602) Xenon Lamp, 2000 W (CXL-20) * 3: Focus Screw (195182-001) Xenon Lamp, 3000 W (CXL-30) * 4: Wheel,[...]

4: Alignment and Checkout Procedures CHRISTIE DIGITAL SYSTEMS 5-3 August 7, 2003 6. Remove knurled nut and locking star washer (if present) from nega tive (cathode) base pin of lamp. 7. Remove protective cover from lamp. 8. Insert threaded cathode end of lamp into ne gative lamp connector located in rear of plenum. (See Item 7 in Figure A-6.) 9. Sc[...]

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6 CHRISTIE DIGITAL SYSTEMS 6-1 August 7, 2003 6. OPERATING THE SLC 6.1. S AFETY R EVIEW WARNING Do not install, operate, maintain , or repair the SLC Xenon Lamp Console unless you have read Section 2, are familiar with the safety precautions, and have followed all warnings and instructions. • Never look directly at the Xenon lamp. Serious and per[...]

SLC Series Xenon Console 6-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 SLC 20, 30 SLC 40, 45, 70 1: Meter, 150 Amp (535112-321) 7: Rocker Switch, DPST, ON/OFF (578900-026) 2: Volt/Ampere PCB (195643-0010 8: Rocker Switch, DPST; MOM ON (5 78900-027) 3: Timer, 120 VAC, 60 Hz (581399-008) 9: Rocker Switch, SPDT; MOM (578900-040) Timer, ET, 120 VAC, 60 H[...]

7: Operating the SLC Xenon Console CHRISTIE DIGITAL SYSTEMS 6-3 August 7, 2003 If the light is not on when the pilot lamp (Item 5 in Figure 6-1) is on, check for an open switch (door switc h, blower switch, or exhaust stack switch) in the interlock circu it. 5. If Automation Control is not used, se t DC Power ON/OFF switch to ON position. If Automa[...]

SLC Series Xenon Console 6-4 CHRISTIE DIGITAL SYSTEMS August 7, 2003 6.3. O PTICAL A LIGNMENT AND A DJUSTMENT Repeat this procedure every time a lamp is changed. (See illustra tions in Figure 6-2.) 1. After lamp has been started and operate d as described in Section 6.2, open douser. Observe dark spot projected on screen. 2. Using control panel (Fi[...]

7: Operating the SLC Xenon Console CHRISTIE DIGITAL SYSTEMS 6-5 August 7, 2003 6.4. T ILT A DJUSTMENT The SLC Console is optionally equipped with a jackscrew for easy tilt adjustment. It is located in the bottom rear of the console, and is accessible from either side. (See Item 16 in Figure 4-2.) 1. Loosen all four (4) hold-down bolts. (See Item 7 [...]

SLC Series Xenon Console 6-6 CHRISTIE DIGITAL SYSTEMS August 7, 2003[...]

7 CHRISTIE DIGITAL SYSTEMS 7-1 August 7, 2003 7. MAINTENANCE AND ADJUSTMENTS WARNING Wear protective clothing when prot ective cover is removed from la mp. 7.1. B EFORE O PENING THE C ONSOLE Perform these checks at least every 60 days or 500 hours. WARNING Turn off the breaker at the buildin g AC power distribution panel before entering the console[...]

SLC Series Xenon Console 7-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 WARNING Always remove the lamp before cleaning the reflector. 7.2.1. C LEANING D UST For surfaces that are dusty but do not have smudges, fingerprints, or greas e marks: 1. Brush dust from surface with camel-hair bru sh. 2. Blow remaining dust away with compressed air. 7.2.2. C LE[...]

7: Operating the SLC Xenon Console CHRISTIE DIGITAL SYSTEMS 7-3 August 7, 2003 These items should be cleaned approximately every six months under normal environm ental conditions. Equipment in very dusty or othe rwise contaminated areas may require m ore frequent maintenance. 7.3.1. B LOWER The blower impeller and motor should be cleaned to prevent[...]

SLC Series Xenon Console 7-4 CHRISTIE DIGITAL SYSTEMS August 7, 2003 The following adjustments must be m ade with the rear lamp adjustments centered. 7. When all preliminary ad justments are satisfactory, connect p ositive connector to ano de ferrule. To prevent arcing, keep anod e lead clear of any metal parts. 8. With anode centered, firmly tight[...]

7: Operating the SLC Xenon Console CHRISTIE DIGITAL SYSTEMS 7-5 August 7, 2003 115 VAC Connect three signal wires (Scope/Flat) from autom ation programmer to TB6-1, TB6-2, and TB6-3. (See Item 25 in Figure A-1.) Set switch S13 to AC mode. Provide 115 VAC to TB6-1 or TB6-4 to activate latc hing relay for scope/flat format. 2. Turn autofocus switch ([...]

SLC Series Xenon Console 7-6 CHRISTIE DIGITAL SYSTEMS August 7, 2003 7.6. O PTIMIZER R EFLECTOR The SLC OPTIMIZER reflector is designed to give maximum performance (light output) when the Xenon lamp has reached the optim um operating temperatu re for arc size and stability (two to three minutes). Ensure that th e DC current setting to th e lamp is [...]

8 CHRISTIE DIGITAL SYSTEMS 8-1 August 7, 2003 8. TROUBLESHOOTING This section helps the user to identify and, where possible, correct system malfunctions in SLC Xenon Consoles. The sections below ar e organized by malfunction type. For each malfunction, the manual lists sym ptoms associated with possible problems, and then presents a table containi[...]

SLC Series Xenon Console 8-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 8.2. M ALFUNCTION : L AMP D OES N OT I GNITE The system powers up, but the lamp does not ignite. Probable Cause Corrective Action Date/Remarks A Ready lamp is not on. Check all interlock or blower switch circuits. B DC supply is not set to proper value. Increase lamp current by ad[...]

CHRISTIE DIGITAL SYSTEMS W-1 August 7, 2003 WARRANTY COVERING THEATRE PRODUCTS MANUFACTURED BY C HRISTIE D IGITAL S YSTEMS (herein referred to as “Christie”) Christie warrants the apparatus sold to the extent of the parts neces sary to correct any defect in workmanship or materials which m ay develop unde r proper or normal use for a period of [...]

SLC Series Xenon Console W-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003[...]

Appendix A CHRISTIE DIGITAL SYSTEMS A-1 August 7, 2003 Appendix A: Assembly Di agrams and Parts Lists Appendix A contains diagrams and parts lists for these major components of the SLC Xenon Lamp Console: 1. Autofocus Adjustment Assembly 2. SLC Console (Front View) 3. SLC Console (Rear View) 4. Control Panel 5. Manual Lamp Adjustment Assembly 6. Pl[...]

SLC Series Xenon Console A-2 CHRISTIE DIGITAL SYSTEMS August 7, 2003 Figure A-1: Autofocus Assembly[...]

Appendix A: Diagrams and Parts Li sts CHRISTIE DIGITAL SYSTEMS A-3 August 7, 2003 # Description Part Number 1 Lamp Adjustment Screw, Long 195145-001 2 Plate, Vertical Adjustment 195758-001 3 Plate, Horizontal Adjustment 195753-001 4 Lamp Adjustment Screw, Short 195145-002 5 Spacer, 0.171 in ID x 0.4375 in OD 598931-825 6 Box, Horizontal Adjustment [...]

SLC Series Xenon Console A-4 CHRISTIE DIGITAL SYSTEMS August 7, 2003 Figure A-2: SLC Xenon Lamp Console (Front View)[...]

Appendix A: Diagrams and Parts Li sts CHRISTIE DIGITAL SYSTEMS A-5 August 7, 2003 # Description Part Number 1 Exhaust Duct Connector, 8.0 in 195713-001 2 Air Switch 1000 Assembly 195557-002 3 Lamp Support Arm , Positive 193959-001 4 Circuit Breaker, 1-Pole, 15 Amp 573101-020 Circuit Breaker, 1-Pole, 20 Amp 573102-009 Circuit Breaker, 1-Pole, 30 Amp[...]

SLC Series Xenon Console A-6 CHRISTIE DIGITAL SYSTEMS August 7, 2003 Figure A-3: SLC Xenon La mp Console (Rear View)[...]

Appendix A: Diagrams and Parts Li sts CHRISTIE DIGITAL SYSTEMS A-7 August 7, 2003 # Description Part Number 1 Air Switch 1600 Assembly 195557-001 2 Igniter, IGA-10 116715-001 Igniter, IGA-15M 117124-001 3 Door Interlock Switch 578000-034 4 Capacitor (SLC 20, 30) 530106-302 Capacitor (SLC 40, 45, 70) 530122-009 5 Terminal Strip, with Wire Guard 5862[...]

SLC Series Xenon Console A-8 CHRISTIE DIGITAL SYSTEMS August 7, 2003 SLC 20, 30 SLC 40, 45, 70 Figure A-4: Control Panel[...]

Appendix A: Diagrams and Parts Li sts CHRISTIE DIGITAL SYSTEMS A-9 August 7, 2003 # Description Part Number 1 Meter, 150 Amp, 100 VAC 535112-321 2 Volt/Ampere PCB, Assembly 195643-001 3 Timer-Elect, 100 Khr, 120 VAC, 60 Hz 581399-008 Timer-Elect, 100 Khr, ET, 120 VAC, 60 Hz 581399-015 Timer, Electric, 100 Khr, ET, 120 VAC, 50 Hz 581399-016 Timer, E[...]

SLC Series Xenon Console A-10 CHRISTIE DIGITAL SYSTEMS August 7, 2003 Figure A-5: Manual Lamp Adjustment Assembly[...]

Appendix A: Diagrams and Parts Li sts CHRISTIE DIGITAL SYSTEMS A-11 August 7, 2003 # Description Part Number 1 Adjustment Guide 193571-001 2 Standoff, Female 598931-523 3 Lamp Adjustment Screw, 4.85 in L 195145-003 4 Bracket Vertical Adjustment 195499-001 5 Universal Joint 598931-554 6 Plate, Vertical Adjustment 195758-001 7 Compression Spring 20 C[...]

SLC Series Xenon Console A-12 CHRISTIE DIGITAL SYSTEMS August 7, 2003 Figure A-6: Plenum , All Models (Top View)[...]

Appendix A: Diagrams and Parts Li sts CHRISTIE DIGITAL SYSTEMS A-13 August 7, 2003 # Description Part Number 1 Igniter, IGA-10 116715-001 Igniter, IGA-15M 117124-001 2 Terminal Board, TB4 586210-602 3 Focus Screw 1951 82-001 4 Wheel, Manual Lamp Adjustment 195190-001 5 Motor, Synchronous, Lamp Adjustment, 50 RPM 582000-002 6 Flex Braid Negative Lam[...]

SLC Series Xenon Console A-14 CHRISTIE DIGITAL SYSTEMS August 7, 2003 Figure A-7: Power Supply[...]

Appendix A: Diagrams and Parts Li sts CHRISTIE DIGITAL SYSTEMS A-15 August 7, 2003 # Description Part Number 1 Capacitor (C1) (SLC 20, 30) 530106-302 Capacitor (C1) (SLC 40, 45, 70) 530122-009 2 Blower, Fan, SLC (B1) 522000-001 3 Contactor, Relay (K1) 120V, (SLC 20, 30) 571320-0 01 Contactor, Relay (K1) 120V, (SLC 40,45,45R,70) 571340-0 04 Contacto[...]

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Appendix B CHRISTIE DIGITAL SYSTEMS B-1 AUGUST 7, 2003 Appendix B: Additional Diagrams Appendix B contains additional supp ort information in the for m of circuit diagrams for the console system (inserts), igniters, and front and side views of the SLC Console, including dimensions.[...]

SLC Series Xenon Console B-2 CHRISTIE DIGITAL SYSTEMS AUGUST 7,2003 Figure B-1: Schematic Diagram for IGA-10 Igniter (P/N 502519)[...]

Appendix C: Bill of Materials CHRISTIE DIGITAL SYSTEMS B-3 AUGUST 7,2003 Figure B-2: Schematic Diagram for IGA-15M Igniter (P/N 501982)[...]

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SLC Series Xenon Console B-4 CHRISTIE DIGITAL SYSTEMS AUGUST 7,2003 Figure B-3: SLC 20-CC20, SLC 30-CC25 Console (Side View) (P35 Projector head shown for reference)[...]

Appendix C: Bill of Materials CHRISTIE DIGITAL SYSTEMS B-5 AUGUST 7,2003 Front View Side View Figure B-4: Console SLC 40-CC40, SLC 45-CC70, SLC 70-CC70 (P35 projector head shown for reference)[...]