Dito Dean D80 manual

Dean, a mem ber of the Commercial Food Equi pment Service A ssociation, recom mends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2003 *8195698* Decathlon Series Gas Fryers (Non- CE) Installation & Operation Manual D20, D50, D60 & D80 Series[...]

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DA NGE R A dequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Sing le fryers equipped wit h legs must be stabilized by installing anch or stra ps. A ll fry ers equipped with ca ste rs must be stabilized by installing re strain ing chains. If a flexible gas line is used, an addition[...]

Decathlon Series Gas Fry ers Insta llation & Operat ion Ma nua l TABLE OF CONTENTS Page # 1. INTRODUCTIO N 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Informa t ion 1-1 1.4 Computer Informat ion 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpa cking Equipment 2-1 2.2 [...]

Decathlon Series Gas Fry ers Insta llation & Operat ion Ma nua l TABLE OF CONTENTS (CONT.) P age # 5. CONTROLLER OP ERATING INSTRUCTIO NS 5-1 5.1 Operating Ins tructions : Electronic Thermo stat Control ler 5-1 5.2 Electronic Ther mostat Co ntroller/Comput er with Back-Up Ther mostat 5-2 6. PREVENTATIVE MAINTENANCE 6-1 6.1 General 6-1 7. TROUBL[...]

FINDING YOUR WAY AROUND THE DEAN DECATHLON 3” Round Drains (SCFD models) 1.5” Round Drains To p C a p Flue Cap Basket Hanger Frypot Drain Tubes Drain Valve Handle (Red ) Oil Return Han dle (Y ellow) Drain Flush Handle (Blu e) Filter Unit Electronic Operating Thermostat Drain Tubes Burners[...]

DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 1: I NTRODUC TION 1-1 1.1 After Purchase In order to impr ove service, ha ve the following char t filled in by the Dean Authorized Serv ice Technician who installed this equipment. Author ized S ervice Technician/FASC Addre ss Telephone/ Fax Model Num ber Serial Num ber Gas Type 1.2 Ordering Parts Cust[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 1: INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cauti oned that an y changes or mo difications not ex pressly approved b y the part y responsible for compliance could void the user 's authority to operate the equipment. If necessary, the user should consult the dealer or an expe[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 1: INTRODUCTION 1-3 1.6 Service Perso nnel 1.6.1 Definit ions A. Qualified and/or Author ized Operating Personnel 1. Qualified/authorized operating personnel are those who have ca refull y read the information in this manual and have familiar ized themselves with the equipme nt functions, or have had[...]

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DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 2: IM PORT ANT INFORM ATION 2-1 2.1 Receiv ing and Unpacking Equipment A. Check that the container is upright. Use an outward pr ying motion - no hammering - to remove the carton. Unp ack the fr yer carefull y and remove all ac cessories from the carton. Do not discard or misplac e these, as they will [...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-2 2.2 General (cont.) Where con flicts exi st between instructi ons and info rmation in thi s manual an d local cod e or national codes, or regulations, installation and operation s h all com ply with the codes or regulation s in f orce in the coun try in which the equi [...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-3 2.4 Rating Pla te This is attached to the inside front door panel. Information provided incl udes the model and serial number of the fr yer, BTU/hr input of the bu rners , outlet gas pressu re in in ches W.C. and wheth er t he unit has natural or propane gas orific es.[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-4 2.5 Pre- Installation (cont.) C. Installation Standards 1. U.S. installations must meet : 2. Canadian installations must meet : American National Standard Institute CAN 1-B149 Installation Codes ANSI Z83.11 Canadian Gas Association American Gas Associat ion 55 Scarsdal[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-5 2.6 A ir Suppl y and Ventila ti on (cont.) D. Do not place the fr yer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer. E. Never use the interior o f the fr yer cabinet for storage o r store items on shelving over [...]

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DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 3: I NST ALLATION 3-1 3.1 Installing the Fr y er A. Initia l Installation : If the fryer is installe d with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fr yer slightly, then place the fr yer where it is to be installed. B. Relocating the fry er : Remove all[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-2 3.3 Installing Cas ters and Legs A. Install casters and/or l egs near where t he fr yer is to be used, as neither is secure for l ong transit. Decathlon Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided. B. After unpackin g, use a[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-3 3.4 Gas Connections DA NGER Before connecting new pipe to this appliance the pip e must be blo wn out thoroughl y to remove all foreign material. Foreign ma terial in the burner an d gas controls will cause improper and dangerous operation. NATIONAL CODE REQUIREME NTS This equip[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-4 3.4 Gas Connections (cont.) DA NGER A ll connections must be sealed with a joint compound suitable for the gas being used and all connect ions must be te sted with a solution of soapy w ater before lighting any pilots. Never use mat ches, candles, or any ot her ignition source t[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-5 3.4 Gas Connections (cont.) E. Manifold Pressure : Your local service technici an should check the manifo ld pressure with a manometer . 1. C heck the rati ng plate fo r specific m anifold gas pressures. Natural gas units normally require 4" W.C., and pro pane units normall[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-6 3.4 Gas Connections (cont.) 3. I f disconn ection of the restraint is necessar y, this restraint must be reconnected after the fryer has been return ed to its originally installed position. J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite qu[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-7 3.5.2 Gas C onversion Procedure s DA NGER This appliance was configured at the factory for a specific ty pe of gas. Converting from one gas ty pe to another requires the installation of sp ecific gas-conv ersion components. Switching to a different ty pe of gas without installin[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-8 3. 6 E lec tr i cal Con n e ct i on s The fryer when installed must be electricall y grounded in accordan ce with local codes, or in the absence of local codes, w ith the National Electrical Code, ANS I/NFPA 70-(latest edition). DA NGER This fryer is equipped w ith a three-prong[...]

DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 4: FRYER OPER A T IONS 4-1 4.1 Initial Sta rt-u p WARNING The on-site supervisor is re sponsible for ensuring that operat ors are made aware of the inherent hazards of operating a hot oil fr ying sy stem, particularly the aspects of system operation, oil filtration, draining and clean ing procedures. C[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-2 4.1.1 Pilot Lighting P rocedures, Standing Pilot Only Initia l Pilot L ighting : All Dean f ryers a re tested, adjuste d and calibra ted to sea le vel conditions before leaving the f actory. Adjustments to assu re proper op eration of pi lot may be necessar y on installation [...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-3 4.1.2 Pilot Lighting P rocedures, Electronic Ignition Systems WARNING Never use a match or taper to light pilot on this ignition sy stem. 1. Turn gas "ON". 2. Turn electric power "ON " with the appropriate rocker switch or controller/computer. 3. The ig ni[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-4 4.2 Boil -Out Procedure (cont. ) A. Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scr ibed in the back of the fr ypot. B. Operating thermostat-equipped fr y ers: Set dial/temperature controller to 2 25°F (107ºC), just above that of boilin[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-5 4.2 Boil -Out Procedure (cont. ) J. Close the drain, add fre sh water (without boil-out solution) and wash all surfaces o f the frypot. Drain again. K. Refill the fry pot with fresh water and vinegar to neutralize any residual boil-out solution. Wash all surfaces of the fr y [...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-6 4.3.1 Filling Fry er w ith Shortening (cont.) D. Operating Th ermostat : T urn the burners "O N" for about 10 s econds, "OFF" for a minute, etc., until the shorte ning is melted. I f you see smoke coming from the shortening while melting this way , shorten[...]

DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 5: CONTROLLE R OPER A TING INS TRUCTI ONS 5–1 5.1 Operating Instructions: Electronic Thermostat Contr ol l er Decathlon Series gas fryers com e standard with an el ectronic th ermostat controller, whic h incorporates a temper ature-cont rol circui t board, a potentiom eter, and a temperature probe. T[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 5: CONTROLLER OPER A TING I NSTRUCTIONS 5–2 5.1 Operating Instructions: Electronic Thermostat Contr ol l er (cont.) FRYER POWER SWITCH – This switch turns the fryer on and off. When the power switch is in the "ON" position, the indicator light will be lit when calling for heat. BOIL-OUT[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 5: CONTROLLER OPER A TING I NSTRUCTIONS 5–3 5.2 Elect ronic Thermostat Controller/Computer With Back-up Thermostat (cont.) MAIN POWER SWITCH – connects/disconnects primar y power; double-lighted with center position "OFF" . One main switch controls two ele ctronic thermostats/Compu-F r [...]

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DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 6: P REVENTATIVE M A I NTEN A NCE 6-1 6.1 General DA NGER Never attempt to clean the fry e r during the cooking process or when the fry pot is filled with hot oil/ shortening. If w ater comes in cont act with oil/ s hortening heated to cooking temperature, it will caus e spatteri ng of the oil/shorteni[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 6: PREVENT ATIVE MAINTENANCE 6-2 6.1.3 Periodic / A nnual The fryer sh ould be inspected and adjusted pe riodically by q ualified service personn el as part of a regular kit chen m a intenance pr ogram. Dean reco mmends that the fr yer be inspec ted at least annually by a F a ctory Authoriz ed Servic[...]

DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 7: TROU BLESHOOTIN G 7-1 7.1 General DA NGER Hot shortening will c ause sev ere burns. Nev er attempt to move this appliance when filled with hot shorte ning or to transfer ho t shortening from one container to another. DA NGER This equipment should be unplugged whe n servicing, except when ele ctrical[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Pilot Bur ner Malfuncti on (cont.) 4. Check all connections for cleanliness and securit y. C. Pilot flame of proper siz e, but is unstable. Flame wavers and does not envelope the thermocouple completel y at all times. 1. Check for drafts that might be caused b y air conditi[...]

DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 7: TROUBLESHOOTING 7-3 7.3 Mai n Burner Malfunctions (cont.) D. Fr yer will not reach the temperature setting and/or runs erraticall y. 1. Incorrect location of sens or probe or defe ctive temperatur e sensor. 2. Loose wiring/wire connection. E. F ryer shortening tempera ture cannot be controlled ; f[...]

Dean, 8700 Line Avenue, PO Box 51000, Shrev eport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-714 0 FAX (Tech Support) 1-318-21 9-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5698 AUGUST 2003[...]