FireplaceXtrordinair 44 DV XXL EF manual

TM Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # ANSI Z21.88 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING : If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.[...]

2 Introduction Travis Industries 4050114 100-01149 Introduction We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordi[...]

Safety Precautions 3 Travis Industries 4050114 100-01149 Introduction Introduction & Important Information ................2 Safety Precautions Safety Precautions ......................................4 Features & Specifications Features ....................................................6 Installation Options .............................[...]

4 Safety Precautions Travis Industries 4050114 100-01149 4 • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department • This unit must be instal[...]

Safety Precautions 5 Travis Industries 4050114 100-01149 • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in piezo igniter. Do not use matche[...]

6 Features and Specifications Travis Industries 4050114 100-01149 6 Features: - Works During Power Outages (millivolt system) - High Efficiency - Optional Thermostat or Remote Control - Realistic "Wood Fire" Look - Two Quiet Blowers for Effective Heat Distribution - Convenient Operating Controls - Variable-Rate Heat Output - Low Maintenan[...]

Installation (for qualified installers only) 7 Travis Industries 4050114 100-01149 Installation Warnings: ! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. ! This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas ap[...]

8 Installation (for qualified installers only) Travis Industries 4050114 100-01149 8 Installation Overview Non-combustible facing (see the section "Facing Requirements") See the section "Acceptable Vent Lengths" See the section "Horizontal Termination Requirements" See the section "Gas Line Installation" See [...]

Installation (for qualified installers only) 9 Travis Industries 4050114 100-01149 Fireplace Placement Requirements Minimum Framing Dimensions A 1" clearance is required along the sides and back of the fireplace. The 1" stand-offs on the sides and 10- 1/2" stand-offs on the top of the fireplace are designed to separate the fireplace [...]

10 Installation (for qualified installers only) Travis Industries 4050114 100-01149 Clearances • When installed, walls in front of the fireplace must be a minimum 3-1/2" to the side of the faceplate. • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • Fireplace must be place[...]

Installation (for qualified installers only) 11 Travis Industries 4050114 100-01149 Corner Installations A typical 45 ° installation uses the minimum framing dimensions shown in the illustration below (NOTE: all clearances still apply). Approx. 16" 23-1/8" 1" Standoffs 19-5/8" 19-1/2" Min. 1" Clearance 60-3/8" Ra[...]

12 Installation (for qualified installers only) Travis Industries 4050114 100-01149 Gas Line Requirements ! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. ! The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure [...]

Installation (for qualified installers only) 13 Travis Industries 4050114 100-01149 Electrical Connection ! Make sure the household breaker is shut off prior to working on any electrical lines. ! The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrica[...]

14 Installation (for qualified installers only) Travis Industries 4050114 100-01149 Vent Requirements ! The vent must maintain the required clearance to combustible materials to prevent a fire (see “ Clearances ” below). Do not fill air spaces with insulation. ! The gas appliance and vent system must be vented directly to the outside of the bui[...]

Installation (for qualified installers only) 15 Travis Industries 4050114 100-01149 Vent Installation • In addition to the requirements below, follow the requirements provided with the vent. Vertical Termination (part # 1291) Use a roof flashing and storm collar whenever passing through the roof Vertical Vent Requirements Horizontal Vent Requirem[...]

16 Installation (for qualified installers only) Travis Industries 4050114 100-01149 Approved Vent Configurations Restrictor Position • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adj[...]

Installation (for qualified installers only) 17 Travis Industries 4050114 100-01149 Vertical Terminations with 0, 2, or 4 45° Offsets Offset Length Hor. Offset Ve r t . R is e None 5" 1 ' 1' Section 1' 1' 7" 2' Section 1' 9 " 2' 4 " 3' Section 2' 5" 3' 4' Section 3&apo[...]

18 Installation (for qualified installers only) Travis Industries 4050114 100-01149 18 Horizontal Terminations with One Vertical Elbow The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. NOTE : If you are installing this fireplace with a minimum of vent rise, and are experiencing intermittent [...]

Installation (for qualified installers only) 19 Travis Industries 4050114 100-01149 Horizontal Terminations with Three Vertical Elbows The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. NOTE: • A total of three elbows must be used. • No horizontal elbows may be used (a horizontal elbow is[...]

20 Installation (for qualified installers only) Travis Industries 4050114 100-01149 V e r t ica l T e r m in a tio n s with T wo V e r t ica l 9 0 ° E lb o ws The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 5 feet 10 feet (min.) 15 feet 20 feet 25 feet 30 feet 0 feet 40' (max) 5 feet[...]

Installation (for qualified installers only) 21 Travis Industries 4050114 100-01149 Termination Requirements (see the illustration below) ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 12" from out[...]

22 Installation (for qualified installers only) Travis Industries 4050114 100-01149 Hearth Requirements 6-1/4" Do not build the hearth above this ledge. 12 ” Min. 53" Min. Cement Board (required) Tile, Marble, Brick, or other Non-Combustible Decorative Trim (may be combustible) Min. 3/4 ” Max. 15/16 ” Floor Mounted Fireplaces Raised[...]

Installation (for qualified installers only) 23 Travis Industries 4050114 100-01149 Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Adhesive WARNING : Do not use adhesive to secure[...]

24 Installation (for qualified installers only) Travis Industries 4050114 100-01149 24 Face Dimensions 33-7/8" 6-3/8" 46” Access Door Radius = 45-3/8” Classic Arched (Gold, Black, or Artisan*) * Artisan faces may vary slightly in size due to the forging process. 34-1/4” 43-3/4” Access Door Architectural Faces (French Country, Arts[...]

Installation (for qualified installers only) 25 Travis Industries 4050114 100-01149 Fireplace Facing Detail 6-1/4" 3-7/8" 42-3/4 ” 31-3/8" 7-5/8" 27-5/8" 27-1/2" 1" 1" Access Door 1" Face 1" 1/4" Arch Faces Glass 1/2" Air Space The overlap is 1-1/2" along the top of the face. NOTE: [...]

26 Installation (for qualified installers only) Travis Industries 4050114 100-01149 Facing Example - Facing Under 1” Thick • To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing directly next to the fireplace. See the illustration below. Fireplace 1" 1/2" Drywall 1/2" Concrete Board [...]

Installation (for qualified installers only) 27 Travis Industries 4050114 100-01149 Facing Example – Facing Over 1” Thick Arched Faces : For facing material over 1" thick (e.g. brick, river rock), install the facing around the perimeter of the set-up face shipped with the fireplace. See the illustration below. Rectangular Faces : For facin[...]

28 Installation (for qualified installers only) Travis Industries 4050114 100-01149 Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Combustible or Non-Combustible Mantels Max. Mantel[...]

Finalizing the Installation (for qualified installers only) 29 Travis Industries 4050114 100-01149 1 Remove the glass (and arch covers) following the directions below. Warning: The appliance must be completely cool before removing the glass. Warning: To prevent damage, do not abuse, strike, or slam the glass shut. Note : Attach the arch covers afte[...]

30 Finalizing the Installation (for qualified installers only) Travis Industries 4050114 100-01149 Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-i[...]

Finalizing the Installation (for qualified installers only) 31 Travis Industries 4050114 100-01149 ? If converting this unit to propane, do so now (see the instructions on page 47). 2 Install the rock wool, log set, kibbles, and embers (if using the decorative fireback, install it prior to the log set). Warning: Failure to position the parts in acc[...]

32 Finalizing the Installation (for qualified installers only) Travis Industries 4050114 100-01149 (b) Place the Middle Logs Line up the hole in the left middle log with this pin. After placing the logs, push them backwards to the outside edges contact the rear log Line up the two holes in the right middle log with these bolts (or pins)[...]

Finalizing the Installation (for qualified installers only) 33 Travis Industries 4050114 100-01149 (c) Placing the Front Log Line up the hole in the front log with this bolt (or pin) The front log rests on the right middle log.[...]

34 Finalizing the Installation (for qualified installers only) Travis Industries 4050114 100-01149 (d) Placing the Twigs Line up the hole in the left twig with this pin. Line up the two holes in the right twig with these pins When in position the twigs should look like this.[...]

Finalizing the Installation (for qualified installers only) 35 Travis Industries 4050114 100-01149 ! We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3 Replace the glass (and arch covers when using arched faces - see page 29). 4 Turn[...]

36 Finalizing the Installation (for qualified installers only) Travis Industries 4050114 100-01149 configuration is correct, yet the flames are lifting or ghosting, shut off gas to the fireplace and contact the dealer for information on remedying the problem. ! This fireplace has been tested at altitudes up to 8,000 feet. In this testing we have fo[...]

Operation 37 Travis Industries 4050114 100-01149 Before You Begin Warning: Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Warning: Do not operate appliance with the gl[...]

38 Operation Travis Industries 4050114 100-01149 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (o[...]

Operation 39 Travis Industries 4050114 100-01149 Starting the Fireplace for the First Time + Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent t[...]

40 Operation Travis Industries 4050114 100-01149 Adjusting the Blower Speed The internal blower helps transfer the heat from the fireplace into the room. It will not turn on until the fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. BLOWER CONTROL LO[...]

Maintenance (for qualified service personnel only) 41 Travis Industries 4050114 100-01149 Maintaining Your Fireplace's Appearance ! Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on. Clean plated surfaces with denatured alcohol and a soft cloth [...]

42 Maintenance (for qualified service personnel only) Travis Industries 4050114 100-01149 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The igniter wa[...]

Maintenance (for qualified service personnel only) 43 Travis Industries 4050114 100-01149 How this Fireplace Works ! This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Mai[...]

44 Maintenance (for qualified service personnel only) Travis Industries 4050114 100-01149 Wiring Diagram Caution : Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Fireplace Blower Rheostat Junction Box Hot (black) Common (white) Ground (green) Blower Snap Disk Optional Power [...]

Safety Label 45 Travis Industries 4050114 100-01149 The safety (listing) label is on a plate chained to the gas control valve. A copy of the safety label is shown below. Fireplace Xtrordinair 44DVXXL V ented Gas Fireplace Heater T ested to: ANSI Z21.88-2002 “V ented Gas Fireplace Heater” and UL 307b-1995 “Gas Burning Heating Appliances for Ma[...]

46 Limited 7 Year Warranty Travis Industries 4050114 100-01149 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas applianc[...]

Optional Equipment (for qualified installers only) 47 Travis Industries 4050114 100-01149 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 29). Remove the logs (if installed - page 31) 2 Remove the burner (see illustration to the right). a c Lift the pilot [...]

48 Optional Equipment (for qualified installers only) Travis Industries 4050114 100-01149 3 Follow the directions below to replace the orifices. 1/2" Wrench Use a 1/2 ” open end wrench to unscrew all three orifices. Screw the LP orifice in so the orifice shoulder protrudes 5/16 ” (indicating full insertion). d Look here for the orifice ide[...]

Optional Equipment (for qualified installers only) 49 Travis Industries 4050114 100-01149 4 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice Lift the pilot hood off the pilot assembly. 5/32" Hex Use a hex wrench to unscrew the orifice. Remove the orifice and replace with the LP orifice. Screw th[...]

50 Optional Equipment (for qualified installers only) Travis Industries 4050114 100-01149 POWER HEAT DUCT (part # 98500769) The optional heat duct allows the fireplace to transfer heat to separate locations in the home. One or two ducts may be used . Installation should take place prior to installing drywall. Warning : This kit must be installed as[...]

Optional Equipment (for qualified installers only) 51 Travis Industries 4050114 100-01149 2 Attach the blower box to the framing or floorboards of the home following the instructions below. Wall or Ceiling Mounting b Attach the wall mounting brackets to the blower box. Mount the bracket to these holes for 2 x 4 walls Mount the bracket to these hole[...]

52 Optional Equipment (for qualified installers only) Travis Industries 4050114 100-01149 3 Attach the starter ring to the fireplace following the directions below (use the most convenient side). Bend the tabs on the bottom of the starter ring up to lock it in place. 1/4" Nutdriver Remove and discard the cover plate. Starter Ring 4 Install the[...]

Optional Equipment (for qualified installers only) 53 Travis Industries 4050114 100-01149 5 Attach the grill (and wall adapter, if necessary). Grill Wall Adapter (for use when the blower box protrudes from the wall - primarily on 2 x 4 walls) Phillips Screwdriver Screws (included with this kit) WIRING DIAGRAM Warning : All wiring should be done by [...]

54 Optional Equipment (for qualified installers only) Travis Industries 4050114 100-01149 6 Follow the directions below to wire the blower box. Remove the cover from the blower box. a b Insert sheathed cable through the cable clamp. After the wires have been connected tighten the clamp to secure the cable. Secure the ground wire to the ground stud [...]

Optional Equipment (for qualified installers only) 55 Travis Industries 4050114 100-01149 8 Run the free wire from the rheostat junction box to the fireplace. Follow the directions below to connect the heat duct circuit to the fireplace. a b Insert the sheathed cable from the rheostat through a cable clamp and push the cable clamp into the knock-ou[...]

56 Index Travis Industries 4050114 100-01149 Approved Vent Configurations ..........................1 6 Adjusting the Blower Speed ..............................4 0 Adjusting the Flame Height ...............................3 9 Air Shutter Adjustment ......................................3 5 Altitude Considerations ..................................[...]