FUJI HEAVY INDUSTRIES EH63D manual

R ISSUE EMD-EU1728 2ZZ9020083 MODEL FOR EMISSION CERTIFIED ENGINE EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ0 1[...]

NOTICE FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.S.A. AIR INDEX To show compliance with California emission regulations, a hangtag has been provide[...]

FEDERAL EMISSIONS COMPONENT DEFECT W ARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applic- able in all States, except the State of California Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein "ROBIN AMERICA") warrant(s) to the initial retail purchaser and each subsequent owne[...]

*The replacement parts used for required maintenance services. *Consequential damages such as loss of time, inconvenience, loss of use of the engine or equip- ment, etc. *Diagnosis and inspection charges that do not result in warranty-eligible service being performed. *Any non-authorized replacement part, or malfunction of authorized parts due to u[...]

CALIFORNIA EMISSION CONTROL W ARRANTY ST A TEMENT YOUR W ARRANTY RIGHTS AND OBLIGA TIONS The California Air Resources Board and Fuji Heavy Industries Ltd. (herein "FUJI") are pleased to explain the emission control system warranty on your 2001 and later Small Off-Road engine (herein "engine"). In California, the engine must be d[...]

LIMITED W ARRANTY on Emission Control Systems - California Only - FUJI warrants to the owner of the 2001 and later engine that the engine (1)has been designed, built and equipped so as to conform at the time of manufacture with the applicable regulations of the California Air Resources Board, and (2) is free from defects in materials and workmanshi[...]

(4) repairs performed outside of the authorized warranty service dealers (5) use of parts which are not authorized by FUJI. 2. Add-on or modified parts This warranty does not cover any part that malfunctions, fails or is damaged due to alter- ations by changing, adding to or removing parts from the engine. 3. Expenses incurred by processing warrant[...]

(5) Miscellaneous Items Used in Above Systems (i)Electronic controls, if applicable (ii)Hoses, belts, connectors, and assemblies. (iii) Filter lock assy (gaseous fuel, if applicable) I. MAINTENANCE ST A TEMENTS It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2001 and late[...]

FOREWORD Thank you very much for purchasing a ROBIN ENGINE . Y our ROBIN ENGINE can supply the power to operate various sorts of machines and equipment. Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product. Due to constant efforts to improve[...]

CONTENTS 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2. COMPONENTS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・[...]

Read the owner's manual. Stay clear of the hot surface. Exhaust gas is poisonous. Do not operate in an unventilated area. Stop the engine before refueling. Fire, open flame and smoking prohibited. On (Run) Plus ; positive polarity Off (Stop) Battery Engine oil Engine start (Elec- tric start) Add oil SYMBOLS EH63-65 EPA/CARB 取説EU1728 02.7.3[...]

EXHAUST PRECAUTIONS ■ Never inhale exhaust gas. It contains carbon monoxide, a color- less, odorless and extremely danger- ous gas which can cause uncon- sciousness or death. ■ Never operate the engine indoors or in a poorly ventilated area, such as tunnel, cave, etc. ■ Exercise extreme care when operat- ing the engine near people or animals.[...]

SURROUNDINGS ■ Operate the engine on a stable, level surface free of small rocks, loose gravel, etc. − 2 − PROTECTIVE COVER ■ Place the protective covers over the rotating parts. If rotating parts such as the drive shaft, pulley , belt, etc. are left exposed, they are potentially hazardous. To prevent injury , equip them with protective cov[...]

PRE-OPERA TION CHECKS . ■ Carefully check fuel hoses and connections for looseness and fuel leakage. Leaking fuel creates a potentially dangerous situation. ■ Check bolts and nuts for looseness. A loose bolt or nut may cause seri- ous engine trouble. ■ Check the engine oil daily and refill if necessary . ■ Check the fuel level and refill if[...]

− 4 − 2. COMPONENTS REMARKS : ■ Fuel tank, valve (sediment bowl type is recommended), fuel hoses, and fuel filter are required for connecting fuel source to carburetor . ■ A battery rated at 12V -30AH or larger with the specified cable are required for electric starter operation. Make the proper electrical wiring arrangements before normal [...]

3. PRE-OPERA TION CHECKS − 5 − CHECK ENGINE OIL (DAIL Y) Before checking or refilling engine oil, be sure the engine is not running and is located on a stable, level surface. ■ If the oil level is below the lower level line on the oil gauge, refill with the proper oil (see table) to the upper level. OIL CAP ACITY : 52.48 oz. (1.55 liter) ■ [...]

− 6 − CHECK FUEL ■ The fuel tank shall be provided sepa- rately , because the engine is not equipped with a fuel tank. A fuel valve and fuel filter should be connected between the fuel tank and fuel pump. Securely connect with fuel hoses to the fuel pump to prevent leakage. ■ Fuel tank may be mounted up to .66 meters (2 feet) below the carb[...]

4. BA TTER Y INST ALLA TION − 7 − CABLE LENGTH CABLE DIA. WIRE GAUGE AWG (BS) BWG SAE JIS Less than 1.5 m 7.3 mm 1 6 AV15 1.5 m to 2.5 m 8.5 mm 0 4 AV20 2.5 m to 4.0 m 10.8 mm 3/0 2 AV30 P ARTS NEEDED ■ Use a battery rated 12V -30AH or larger . ■ Use a proper cable and ground wire to connect battery and key switch and electric starter . BA [...]

− 8 − WIRING ■ Connect positive terminal of the electric starter and positive termi- nal of the battery with battery cable. ■ Ground negative terminal of the battery to the body of engine or machine with ground wire. NOTE T ighten bolts and nuts on terminals securely so they will not be loosened by vibration. BATTERY 12V-30AH + - ELECTRIC S[...]

5. OPERA TING YOUR ENGINE − 9 − Pull the choke knob. ■ If the engine is cold or the ambient temperature is low , pull the choke knob fully . ■ If the engine is warm or the ambient temperature is high, pull the choke knob half-way , or keep it fully open. CHOKE KNOB ST ARTING 1 (Provided by the equipment manu- facturer) Open the fuel valve. [...]

− 10 − ■ After starting the engine, gradu- ally open choke by pushing the choke knob and finally keep it fully opened. ■ Do not fully open the choke immediately when the engine is cold or the ambient temperature is low , because the engine may stop. CHOKE KNOB After the engine starts, set the speed control lever at the low speed position an[...]

− 11 − ST OPPING Set the speed control lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping. SPEED CONTROL LEVER 2 T urn the key switch to the "STOP" position. ELECTRIC ST ARTER 3 Close the fuel valve. FUEL V AL VE ST OPPING ENGINE WITH THE FUEL V AL VE Close the fuel valve while [...]

6. EASY TROUBLESHOOTING − 12 − WHEN ENGINE WILL NOT ST ART : ■ Perform the following checks before you take the engine to your Robin dealer . ■ If you still have trouble after completing the checks, take the engine to your nearest Robin dealer . Is there enough compression? If the spark plug is loose, tighten it. Is the spark plug wet with [...]

− 13 − Is your battery well charged ? Check the battery , it may be discharged and unable to operate the electric starter . Consult your nearest dealer or service shop. EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ1 3[...]

− 14 − 7. MAINTENANCE SCHEDULE DAIL Y INSPECTION Before running the engine, check the following service items. PERIODIC MAINTENANCE Periodic maintenance is vital to safe and efficient operation of your engine. Check the table below for periodic maintenance intervals. IT IS ALSO NECESSAR Y FOR THE USER OF THIS ENGINE TO CONDUCT THE MAINTENANCE A[...]

− 15 − Maintenance Items Every 8 hours (Daily) Every 20 hours Every 200 hours Every 500 hours Every 1000 hours Clean engine and check bolts and nuts ● (Daily) Check and refill engine oil ● (Refill daily to upper level) Change engine oil (*Note 1) ● (Initial) Check battery electrolyte fluid level Clean spark plug Clean air cleaner Clean fu[...]

8. "HOW -T O" MAINTENANCE − 16 − INSPECTING THE SP ARK PLUG ■ Clean off carbon deposits on the spark plug electrode using a plug cleaner or wire brush. ■ Check electrode gap. Adjust gap to : 0.03 inches (0.7mm to 0.8mm) ■ Use a proper spark plug : NGK BP6ES 0.03 in (0.7 to 0.8 mm) ENGINE OIL CHANGE ■ Initial oil change ・ ・[...]

− 17 − ENGINE OIL FIL TER REPLACEMENT ■ Initial engine oil filter replacement should be performed after 20 hours of operation. Thereafter replace the engine oil filter every 200 hours. ■ When installing a new oil filter , apply oil to O-ring, attach the oil filter in position and tighten 2/3 turns by hand or with wrench after touching the O[...]

FUEL HOSE REPLACEMENT CHECKING BA TTER Y − 18 − TO CARBURETOR Replace the fuel hose every 1,000 hours or every year . If fuel hose leak is found, replace the fuel hose immediately . W ARNING T ake extreme caution when replacing fuel hose ; gasoline is flammable. W ARNING Battery electrolyte is an acid and is poisonous and corrosive. Serious inj[...]

− 19 − HIGH AL TITUDE ENGINE OPERA TION ■ Please have an authorized Robin America service dealer modify this engine if it is to be run continuously above 5,000 feet (1,500 meters). Failure to do so, may result in poor engine performance, spark plug fouling, hard starting, and increased emissions. ■ Carburetor modification by an authorized R[...]

ENGINE OIL ■ Change the engine oil with fresh oil. ■ Remove the spark plug, pour about 5 cc of engine oil into the cylinder , slowly start the engine for 2 or 3 seconds, and re-install the spark plug. CLEAN AND ST ORE ■ Remove the spark plug wires from the spark plugs. ■ Slowly turn the crankshaft until resis- tance is felt and leave it in [...]

10. SPECIFICA TIONS − 21 − MODEL EH63D EH64D EH65D Type Air-Cooled, 4-Stroke, V-Twin Cylinder, Horizontal P.T.O. shaft, OHV Gasoline Engine Bore x stroke 2-3.15 in x 2.56 in (80 mm x 65 mm) Displacement 39.8 cu in. (653 cm 3 ) Continuous Output kW (HP) / rpm 10.8 (14.5) / 3600 11.9 (16.0) / 3600 12.7 (17.0) / 3600 Max.Torque N ・ m (kgf ・ m)[...]

December 2001 CE-RMI Y Y PRINTED IN JAPAN EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ2 2[...]