GSI Outdoors PNEG-970 manual

Series II Sweep Hopper W ith Collector Ring Installation & Opera tion Manual PNEG-970 07-14-05 PNEG-970[...]

Ca talog No . Slip Ring Serial No. Da te of Pur c hase The manufacturer reserves the right to improve its product whenever possible and practical to do so. We reserve the right to change, improve, and modify products at any time without obligation to make changes, improvements, and modifications on equipment sold previously.[...]

PNEG-970 S2 Hopper w/ Collector Ring 3 T ab le of Contents Personnel operating or working around this equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty. 1. Safety .......[...]

PNEG-970 2 Hopper w/ Collector Ring 4 Safety GSI equipment is built to provide many years of dependable service to our customers through durable craftsmanship. One of the most important aspects of GSI engineering is SAFETY 1 st design throughout all product lines. At GSI - safety is NO ACCIDENT! That is why GSI is implementing its SAFETY 1 st progr[...]

PNEG-970 S2 Hopper w/ Collector Ring 5 Safety This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems . It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equi[...]

PNEG-970 2 Hopper w/ Collector Ring 6 Safety GSI’s principle concern is your safety and the safety of others associated with grain handling equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel. As owner and/or op[...]

PNEG-970 S2 Hopper w/ Collector Ring 7 Safety ROTATING FLIGHT Grain augers can kill or dismember. Keep clear of all augers and never enter the bin unless all power is disconnected and locked out. Failure to do so will result in serious injury or death! DANGER! Rotating Flight OPERATE UNLOAD EQUIPMENT PROPERLY Make sure ALL equipment is locked in po[...]

PNEG-970 2 Hopper w/ Collector Ring 8 Safety INSTALL & OPERATE ELECTRICAL EQUIPMENT PROPERLY Electrical controls should be installed by a quali- fied electrician and must meet the standards set by the national electrical code and all local and state codes. Disconnect and lock out all power sources before installing wires/cables or servicing equ[...]

PNEG-970 S2 Hopper w/ Collector Ring 9 Safety PREPARE FOR EMERGENCIES Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambu- lance service, hospital, and fire department near your telephone. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the j[...]

PNEG-970 2 Hopper w/ Collector Ring 10 Safety Please remember safety signs provide important safety information for people working near bin unloading equipment that is in operation. Any safety signs that are worn, missing, illegible or painted over should be replaced immediately. Obtain FREE replacements by contacting GSI.      Decal[...]

PNEG-970 S2 Hopper w/ Collector Ring 11 Safety Decals (cont.) A. DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety sign should be applied to the side of the bin near the bin opening, so it will be viewed by people entering into the bin storage building. Do not cover any safety signs or any other signs that are alre[...]

PNEG-970 2 Hopper w/ Collector Ring 12 Safety Dat e Em p l o yees S i g nat ur e 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Em p lo y ees N am e (p ri n te d ) A. The User/Operator must be competent and experienced to operate auger equipment. Any- one who works with or around augers must have good common sense in order to be [...]

PNEG-970 S2 Hopper w/ Collector Ring 13 Introduction A. The Series II Sweep Hopper with Collector Ring includes the following components: - hopper - collector ring - center brace support - collector ring shield A. Disconnect and lockout the power before entering the bin. B. Disconnect and lockout the power before servicing the equipment. 1. Product[...]

PNEG-970 S2 Hopper w/ Collector Ring 14 Introduction 4. Slip Ring Infor ma tion Slip rings must be enclosed and protected from any contact by personnel. Means for the provision of this protection is the responsibility of the user. Various enclosure styles are available from Insul-8. Specifications & Listings A. R-Series Slip Ring products are b[...]

PNEG-970 S2 Hopper w/ Collector Ring 15 Assemb l y 1. ASSEMBLE THE CROSSBRACE A. Assemble the 1" x 9 3/8" conduit to the 1" chase nipple using one (1) 1" conduit coupling. B. Feed the nine (9) stranded wires from the collector ring through the conduit assembly and fasten it to the collector ring. nine (9) stranded wires 1" [...]

PNEG-970 S2 Hopper w/ Collector Ring 16 Assembly Do not completely assemble the remaining hopper parts until wiring is complete!      1. ASSEMBLE THE CROSSBRACE (cont.) C. Feed the nine (9) stranded wires from the collector ring through the pivot tube and bolt the collector ring to the crossbrace assembly using four (4) 1/4"-20 [...]

PNEG-970 S2 Hopper w/ Collector Ring 17 Assemb l y 1. ASSEMBLE THE CROSSBRACE (cont.) D. Bolt the collector ring shield to the crossbrace assembly using four (4) 1/4"-20 x 1" hex bolts, flat washers, lock washers, and hex nuts. Do not use the remaining bolts. 1/4"-20 x 1" hex bolt hex nut lock washer crossbrace assembly collecto[...]

PNEG-970 S2 Hopper w/ Collector Ring 18 Assembly 1. ASSEMBLE THE CROSSBRACE (cont.) E. Slide the lower tube assembly into the shield assembly. Bolt the crossbrace to the hopper using four (4) 1/2"-13 x 1 3/4" hex bolts, flat washers, lock washers, and hex nuts (One on each side.). 1/2"-13 x 1 3/4" hex bolt lock washer hex nut cr[...]

PNEG-970 S2 Hopper w/ Collector Ring 19 Assemb l y 2. WIRE THE COLLECTOR RING A. Attach the 1" liquid-tight flex conduit coupling to one end of the 1" x 16" liquid-tight flex conduit. B. Attach the 1" x 45 degree liquid-tight flex conduit coupling to the other end of the 1" x 16" liquid tight flex conduit. C. Remove th[...]

PNEG-970 S2 Hopper w/ Collector Ring 20 Assembly 2. WIRE THE COLLECTOR RING (cont.) F. Wire the multi-conductor cord to the collector ring using the fork terminals provided in the following manner. 1. Thermal Protection Leads a. Wire the "P1" lead from the control panel to ring "1". b. Wire the "P2" lead from the contr[...]

PNEG-970 S2 Hopper w/ Collector Ring 21 Assemb l y 3. ASSEMBLE THE CROSSBRACE TO THE HOPPER A. Feed the multi-conductor cord through the collector ring shield, lower tube assembly, and drilled hole in hopper side. B. Bolt the collector ring shield to the crossbrace assembly using sixteen (16) 1/4"-20 x 1" hex bolts, flat washers, lock was[...]

PNEG-970 S2 Hopper w/ Collector Ring 22 Assembly 3. ASSEMBLE THE CROSSBRACE TO THE HOPPER (cont.) D. Making sure the lower tube assembly and drilled hole are aligned, bolt the crossbrace to the hopper using eight (8) 1/2"-13 x 1 3/4" hex bolts, flat washers, lock washers, and hex nuts. E. Attach the 1" liquid-tight flex conduit coupl[...]

PNEG-970 S2 Hopper w/ Collector Ring 23 Assemb l y stranded wires 4. ASSEMBLE THE CROSSBRACE TO THE SWEEP A. Feed the nine (9) stranded wires from the collector ring through the pivot tube and hole in the back of the sweep head section. B. Align the hole in the backshield with the pivot tube and push the sweep onto the pivot tube.[...]

PNEG-970 S2 Hopper w/ Collector Ring 24 Assembly 3. ASSEMBLE THE CROSSBRACE TO THE SWEEP (cont.) C. Connect the pivot plate to the backshield using two (2) 1/2"-13 x 1 3/4" hex bolts, flat washers, lockwashers, and hex nuts. D. Fasten the pivot rod to the backshield and pivot plate using two (2) 1/2"-13 x 2" hex bolts, lockwashe[...]

PNEG-970 S2 Hopper w/ Collector Ring 25 Assemb l y 1" x 48" flex conduit 1" flex conduit coupling 1" conduit coupling pivot tube D. Feed the nine (9) stranded wires from the collector ring through one of the holes in the right junction box. E. Connect the 1" x 48" liquid-tight flex conduit assembly to the junction box [...]

PNEG-970 S2 Hopper w/ Collector Ring 26 Assembly 3. WIRE THE COLLECTOR RING TO THE SWEEP (cont.) F. Wire the nine (9) stranded wires to the junction boxes in the following manner. 1. Thermal Protection Leads a. Wire the "P1" lead from both motors to "1". b. Wire the "P2" lead from both motors to "2". 2. Drive[...]

PNEG-970 S2 Hopper w/ Collector Ring 27 Star t-Up A. Make sure ALL shields are in place. ALWAYS keep ALL guards and shields in place, until all the power is disconnected and locked out. B. Inspect the collector ring for any problems or potential problems. C. Be aware of any emergency shutdown procedures. Two (2) people must always be in a position [...]

PNEG-970 S2 Hopper w/ Collector Ring 28 Maintenance 1. Maintain the Hopper A. Use caution when repairing or replacing equipment parts. B. Make sure ALL decals are legible and tightly attached to the hopper. If necessary, replace them FREE OF CHARGE by contacting GSI at: GSI P.O. Box 20 1004 E. Illinois St. Assumption, IL 62510 (217) 226-4421 C. Mak[...]

PNEG-970 S2 Hopper w/ Collector Ring 29 Maintenance 2. Collector Ring Maintenance A. Lubrication 1. All bearings are lubricated for life at the factory. Additional lubrication should not be required. 2. CAUTION: Do not apply any lubricants or solvent cleaning agents to any part of the slip ring. B. Brush Holders 1. Make the first inspection shortly[...]

PNEG-970 S2 Hopper w/ Collector Ring 30 Maintenance G. Rings 1. Inspect the ring surface for dirt, oxidation, or other contaminants. A properly operating ring will have a film that appears burnished in color with a darker surrounding color where the brushes track. If the ring requires cleaning, order Slip Ring Polishing Kit #41286. H. Electrical Co[...]

PNEG-970 S2 Hopper w/ Collector Ring 31 T r oub leshooting 1 . Sweep will not run. A. Power cords may be unplugged. B. Foot switch may not be actuated. C. Overloads may be tripped. A1. Plug in the power cords. B1. Make sure the foot switch is depressed and the switch is operating properly. C1. Reset the overloads. D. The collector ring may not be m[...]

PNEG-970 S2 Hopper w/ Collector Ring 32 Pa r ts 12" HOPPER COMPONENTS 14 15 8 5 6 7 9 4 10 13 12 11 1 3 2 10 5 5[...]

PNEG-970 S2 Hopper w/ Collector Ring 33 Pa r t s 12" & 16" HOPPER COMPONENTS Ref . # P art # Desc ri pt i on 1 S 2 S weep C oll ec t or Ring Hopper GC04615 S t andar d Capaci t y 16" S qu are D i s c harge GC11328 High Capac it y 36" S quare Dis c harge 2 Lowe r T ube A s s em bl y GC04624 16" Square Di s c harge GC1132[...]

PNEG-970 S2 Hopper w/ Collector Ring 34 Pa r ts T wo 35 A mp B ru shes Replace On e 75 Am p Bru sh 1 2 R A X R D D A 03 SPEC Requ ired Optional * Slip Ring B ore Size Brush Z A B, C , D E , F, G, H J , K Holders Special 1.50 2.5, 3.0, 3.5 4.0, 4.5, 5.0, 6. 0 8.0, 10.0 Single D ouble Bore 30067A 30067B 30067C 30067D A = 10 AMP / 250 V 02800 02807 30[...]

W ARRANTY EXCEPT FOR THE ABOVE STATED EXPRESS LIMITED WARRANTIES, GSI MAKES NO WAR- RANTY OF ANY KIND, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WAR- RANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH (i) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTIO[...]

THIS EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE CURRENT INSTALLATION CODES AND APPLICABLE REGULATIONS WHICH SHOULD BE CAREFULLY FOLLOWED IN ALL CASES. AUTHORITIES HAVING JURISDICTION SHOULD BE CONSULTED BEFORE INSTALLATIONS ARE MADE. P.O. Box 20 1004 E. IL. St Assumption IL. 62510 (217) 226-4421 (217) 226-4429 Copyright © 2005 by The GSI [...]