Heat & Glo LifeStyle COSMO-I35 manual

1 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 Models: Cosmo-I30 Cosmo-I35 • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phon[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _________[...]

3 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situati[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 4 B. Limited Lifetime W arranty[...]

5 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 B. Limited Lifetime W arranty (continued)[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 6 C. BTU Speci fi cations MODELS: Cosmo-I30, Cosmo-I35 LABORA TOR Y : Underwriters Laboratories, Inc. (UL) TYPE: V ented Gas Fireplace Heater STANDARD: ANSI Z21.88-2009 CSA 2.33-2009 V ented Gas Fireplace Heaters This product is listed to ANSI standards for “V ented Gas Appli[...]

7 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 2 2 Operat ing Instruc tions Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury . [...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 8 C. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.2 C[...]

9 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 I. Before Lighting Fireplace Before operating this fi replace for the fi rst time, have a quali fi ed technician : • V erify all shipping materials have been removed from inside and/or underneath the fi rebox. • Review proper placement of logs, ember material and/or ot[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 10 J. Lighting Instructions (IPI) The IPI system may be operated with four AA-cell batteries. When using batteries, unplug the transformer . T o prolong bat- tery life, remove them when using the transformer . 1. This appliance is equipped with an ignition device which automatic[...]

11 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 Initial Break-in Procedure • The appliance should be run three to four hours continuously on high. • T urn the appliance off and allow it to completely cool. • Remove fi xed glass assembly . See Section 12.F . • Clean fi xed glass assembly . See Section 3. • Repla[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 12 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasiv[...]

13 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 V enting Frequency: Seasonally By: Homeowner T ools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow , debris, etc. • V erify termination cap clearance to subsequent const[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 14 Burner Ignition and Operation Frequency: Annually By: Service T echnician T ools needed: Protective gloves, vacuum cleaner , whisk broom, fl ashlight, voltmeter , indexed drill bit set, and a manometer . • V erify burner is properly secured and aligned with pilot or ignite[...]

15 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 A. T ypical Appliance System NOTICE: Illustrations and photos re fl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VERTICAL TERMINA TION CAP (SECTION 8.F) VENT PIPE ([...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 16 B. Design and Installation Considerations Heat & Glo gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provin- cial, State and local building codes. Fireplaces are to [...]

17 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 5 5 F ireplace Size Requirements Figure 5.1 Fireplace Opening In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). E D C I B A G H F MINIMUM FIREPLACE SIZE Location COSMO-I35 COSMO-I30 Inches Millimeters Inches Millimeters A Rear Wi[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 18 B. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as speci fi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concret[...]

19 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 A. V ent T ermination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 ............................................[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 20 7 7 Installation Preparation Prepare the existing solid fuel masonry or factory built non-combustible fi rebox for installation. A. Inspection and Cleaning Prior to installing the gas insert: • Have the chimney and adjacent structure inspected and cleaned by quali fi ed p[...]

21 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 B. V enting Components CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. The vertical vent termination system installed on this model includes: • Flexible vent pipe for exhaust air (i[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 22 Figure 8.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • T rim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2). • Place 3/8 inch bead of 300º F silicone on fl ue tile top. D. Placing, Securing and Leveling the [...]

23 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 F . Installing Adaptor and T ermination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) . T o install adaptor see Figure 8.5. Roof Pitch H (Min.) Ft. Flat to 6/12.................... 1.0* Over 6/12 to 7/12 ........ 1[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 24 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a quali fi ed technician (NFI certi fi ed or factory-trained) using Hearth & Home T echnologies speci fi ed and approved parts. B. Gas Pressure • Op[...]

25 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with National Electric Code ANSI/NFP A 70-latest edition or the Canadian Electric Code CSA C22.1. • This appliance comes [...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 26 Figure 10.2 Fan Wiring Diagram BLOWERS BLOWER RECEPT ACLE BLK GRN BLK BLK GRN BLK WHT GRN BLK BLK GRN WHT BLK BLK BLK BLK PLUG INTO 120V EXISTING OUTLET TEMPERA TURE SENSOR SWITCH V ARIABLE SPEED CONTROL DC REGULA TOR RECEPT ACLE JUMPER WIRE PLUG 120V EXISTING OUTLET GRN (2) [...]

27 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 PLUG 120V EXISTING OUTLET GRN (2) BLK (2) BLK (2) GRN (2) BLK (2) STEPS 3 & 4 WHT (2) BLOWER SPEED CONTROL (RHEOST A T) SENSOR SWITCH STEPS 1 & 2 STEP 5 BLOWERS BLOWER RECEPTICLE BLK GRN BLK BLK GRN BLK WHT GRN BLK BLK GRN WHT BLK BLK PLUG INTO 120V EXISTING OUTLET DC[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 28 1 1 11 Finishing A. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as speci fi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., ste[...]

29 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 A. Remove Glass Assembly See Section 12.F . B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity .[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 30 G. Air Shutter Setting Air shutter settings should be adjusted by a quali fi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 12.4. NOTICE: If soo[...]

31 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 1 3 13 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed technician in the diagnosis of a problem and the c[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 32 IntelliFire Plus™ Ignition System (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but con- tinues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred[...]

33 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 1 4 14 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Figure 14.1 Appliance Dimensions A H B C D E I G F N M L K J O R Q P S GAS LINE ACCESS ELECTRICAL ACCESS T MODEL DIMENSIONS Location COSMO-I35 COSMO-I[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 34 B. V ent Kits Components Direct V ent Flex Liner Kits (see Figure 14.2) LINK-DV -30B or (LINK-DV -30): Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter . LINK-DV4-30B or (LINK-DV4-30): Masonry 3 inch fl [...]

35 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 C. Service Parts COSMO-I30 Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: ______ Part number list on following page. 1 2 3 4 5 6 7 8 9 10 11 30” Modern Metal Insert, IPI[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 36 C. Service Parts List COSMO-I30 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depo[...]

37 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 C. Service Parts Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: ______ COSMO-I35 Part number list on following page. 1 2 3 4 5 6 7 8 9 10 11 35” Modern Metal Insert, IPI[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 38 C. Service Parts List COSMO-I35 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depo[...]

39 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 Service Parts COSMO-I30, COSMO-I35 Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: ______ 3 4 5 6 7 8 9 10 11 12 13 14 1 2 #12 IPI V alve Assembl y IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance ple[...]

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev . H • 1/1 1 40 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www .heatnglo.com D. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo deal[...]