Hustler Turf Hustler Z manual

••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler Z Super Z Owner’ s Manual 375527_0406[...]

The engine e xhaust from this product contains chemicals known to the State of Calif or nia to cause cancer , birth def ects or other reproductiv e har m. W ARNING: 375527_0406[...]

T ABLE OF CONTENTS 1. General Information .............................................................Sect. 1 2. Safety Precautions ................................................................Sect. 2 3. Operation ..............................................................................Sect. 3 4. Maintenance ...............................[...]

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375527_0406 1-1 This manual applies to the following equipment: Hustler Z 23/52”, number 926881 Hustler Z 23/60”, number 926915 Hustler Z 23/60”, number 926923 Hustler Z 25/60”, number 926931 Hustler Z 25/60”, number 926949 Hustler Z 25/72”, number 926964 Hustler Z 24/60”, number 926667 Hustler Z 24/60”, number 926675 Hustler Z 27/6[...]

liability arising from subsequent use of this equipment. Model and serial number Tractor model and serial numbers are found on the serial identification plate, located on the frame directly below and to the left of the operator’s platform. These numbers are required on the Warranty Registration form. They will also assure you of the correct servi[...]

375527_0406 1-3 HUSTLER Z AND SUPER Z TWO YEAR LIMITED W ARRANTY FOR TRA CT ORS AND DECKS (THREE YEAR LIMITED W ARRANTY ON DECK SPINDLE BEARING & DECK GA UGE FORK BEARING) WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment, makes the following warranty to the original purchaser only: a . First and Second Year: Hustler Turf Equipment Tracto[...]

1-4 ● Repairs made by unauthorized persons ● Damage caused by use of the Hustler Turf Equipment for purposes other than those for which it was designed ● Damages caused by disasters such as fire, flood, wind, and lightening ● Damages caused by neglect, abuse, abnormal use, improper or unreasonable use, accident, negligence or misuse ● Rep[...]

375527_0406 2-1 This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe personal injury or death. WARNING - denotes a hazard [...]

lever and avoid sudden movement. Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury. ▲ Never operate a poorly maintained machine. ▲ Never carry passengers. ▲ Never attempt high speed maneuvering, especially in crowded or congested areas. ▲ Never allow persons to o[...]

375527_0406 2-3 wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. ▲ Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them. ▲ Use only genuine Hustl[...]

375527_0406 2-4 Do not smoke while refueling. Do not fill tank with engine running, or while the engine is hot. Allow engine to cool before storing machine inside a building. Store away from open flame or spark if there is fuel in tank. Clean up any gasoline spills. Do not refuel while in enclosed trailer or other enclosed areas Avoid skin contact [...]

1. Hold this sheet of paper in front of you. Make sure that line A is horizontal. 2. Align line B with a verticle surface such as a pole, tree or building. 3. Fold the paper along the slope guide lines (C, D or E). 4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the ground slope to be mowed. Slo[...]

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IMPORTANT: When access is required under the seat platform make certain to place the control arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage. Contr ols For general location of the controls described in this section, refer to Figure 3-1. 1. Igniti[...]

Move lever forward to increase engine rpm, move lever rearward to decrease engine rpm. 3 . Choke control (Fig. 3-2a) – a cable is linked to manually operate the engine choke. When the lever is in the down position, the choke is in the off (run) position. When the lever is pulled up, the choke is in the on (start) position. Do not operate the mach[...]

Models 927558, 927566, 927921, 927939, 927947 & 927954 only — an audible alarm will sound when the engine coolant is close to overheating. Safety interloc k system The tractor is equipped with a safety interlock system consisting of the park brake switches, seat switch, and deck clutch switch. Check tractor safety start interlock system daily[...]

immediately and check for the cause. 8. Allow the engine to idle a few minutes before advancing the throttle and/or engaging the deck clutch. 9. Before stopping the engine, place the control levers in the park brake position, disengage the deck clutch, and throttle back to low idle for a couple of minutes; then rotate ignition key counter-clockwise[...]

Operating suggestions DANGER: Prior to operating the tractor the operator should be thoroughly familiar with the proper use and operation of the equipment, should read the manual completely and thoroughly, and should have attempted slow moving maneuvers to become familiar with the operation of the equipment before attempting normal speed operation.[...]

again two days later at a lower cutting height. Raise the cutting height of the mower if the cutting width of the mower is wider than the previous mower. This ensures that uneven turf is not cut too short. Raise the cutting height of the mower if the grass if slightly taller than normal or if it contains a high degree of moisture. Then mow it again[...]

4-1 375527_0406 MAINTENANCE MAINTENANCE LOCATOR CHART 1a. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1b. Engine Oil Fill & Dipstick (Kohler) 2a. Fuel Filter 2b. Fuel Filter (927053 & 927061) 2c. Fuel Filter (Kawasaki liquid cooled) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir [...]

375527_0406 MAINTENANCE LOCATOR CHART 1. Deck Idler Zerk (1) 2. Deck Pusher Arm Zerks (2) 3. Deck Belt 4. Spindle Housing Zerk (3) 5. Blades 5 5 2 2 1 4 4 4 3 2 5 2 3 4 4 5 4 Side dischar ge deck Rear dischar ge deck Figure 4-1b[...]

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375527_0406 4-4 NOTES: 1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods. 2. Torque initially and after first 2 hours of operation. 3. Perform initial hydraulic filter change after 50 hours (one week) of operati[...]

T or que values WARNING: Particular attention must be given to tightening the drive wheel lug nuts, wheel motor nuts, and blade spindle bolts. Failure to correctly torque these items may result in the loss of a wheel or blade, which can cause serious damage or personal injury. Torque values given below: Ft-lbs. Nm Wheel (lug) nuts .................[...]

375527_0406 4-6 WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Wash hands after handling. WARNING: Avoid skin contact with battery acid. Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes. If contact [...]

Before applying pressure to hydraulic system, make sure all connections are tight and all hoses and lines are in good condition. To find a leak under pressure, use a piece of cardboard or wood — never use your hands. Relieve all pressure in the system before disconnecting or working on hydraulic lines. To relieve pressure, lower all attachments a[...]

375527_0406 4-8 not fill tank with engine running or while engine is hot; allow engine to cool before storing machine inside a building, keep fuel away from open flame or spark and store machine away from open flame or spark if there is fuel in the tank. Read and observe safety precautions at front of this manual. WARNING: Fuel System Under Pressur[...]

4-9 NOTE: Models 927053 & 927061 are equipped with a fuel shutoff valve located on the right fuel tank mount (Fig. 4-9b). Rotate the valve to the forward position to prevent fuel flow to the fuel pump. The middle position (shown) allows fuel to flow from the right fuel tank to the fuel pump. The rear position allows fuel to flow from the left f[...]

4-10 375527_0406 from the reservoir and add coolant to the “L” mark. Install the cap. DANGER: Never remove radiator cap or overflow reservoir cap when engine is hot. Pressurized hot steam and water may be released, causing serious burns or possible blindness. The system should be drained, flushed and refilled with fresh solution after every 500[...]

General engine maintenance Detailed instructions and recommendations for break-in and regular maintenance are specified in the Engine Owner’s manual. Please refer to this manual for engine servicing, lubricating oil levels with quality and viscosity recommendations, bolt torques, etc. The engine warranty is backed by the manufacturer. Special att[...]

4-12 375527_0406 Sharpen the blades on a grinder following pattern as shown (Fig. 4-20). Touch-up sharpening can be done with a file. Check the blades for balance following grinding. A commercial balancing tool is available through most hardware supply stores, or balancing can be done by placing the blade on an inverted line punch or 1/2" bolt[...]

WARNING: When mounting blades, rotate them after installation to ensure blade tips do not touch each other or sides of the mower. WARNING: Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury. WARNING: Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when s[...]

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ADJUSTMENTS Intr oduction WARNING: Unless specifically required, DO NOT have engine running when servicing or making adjustments to tractor. Place control levers in the park brake position and remove ignition switch key. Repairs or maintenance requiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning[...]

lever and pump arms. Fig. 5-2 Neutral is properly adjusted when the control levers are in the neutral position and the drive wheels are not turning. If the tractor creeps in the neutral position the control linkage may be adjusted as follows: 1. Raise and block the tractor up so the drive wheels are off of the floor. WARNING: Make certain machine i[...]

Contr ol lever adjustment The control levers can be adjusted for operator comfort. By loosening the cap screws that attaches the upper control lever to the lower lever (Fig. 5-5), the upper control lever can be pivoted to fit the operator’s personal preference. The control levers should be adjusted so that they align with each other when in the n[...]

near the top and are identified as a hex stud. 4. Rotate the tire. The tire should rotate. Remember hydraulic oil resistance will prevent the tire from rotating freely even with the bypass valves open. There should be no resistance from the brakes at this point. 5 . Hustler Z - Move the control lever to where it is touching the outside edge of the [...]

Dec k leveling and height adjustment The mower deck has three areas that may need to be checked and adjusted periodically. Before considering any mower deck leveling adjustments, check that the tire air pressure is within the specified range. Deck level adjustments Leveling the deck must be done in the following manner and order: 1. Check tire pres[...]

from the deck lift springs will tend to pull the stop away from the handle. 6. Loosen all nuts on the deck lift threaded rods, and the hardware on the adjuster (on the right front), until all the deck lift chains are loose, and the deck is sitting tightly on all four blocks. Fig. 5-17, 5-18, 5-19 7. Loosen the two nuts on the front of height indica[...]

28. When completed, all chains will be tight, and deck cutting height will be set to the deck height indicator. Dec k cutting height adjustment Deck height is adjustable from 1” to 5” (2.54 cm - 12.7 cm) in 1/4” increments. The holes in the height adjusting bar are spaced at 1/2” intervals. By turning the height adjusting stop around, 1/4?[...]

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375527_0406 SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES Starting motor Control handle not in park Place control handle in park does not crank brake position or switch not brake position or re-adjust adjusted switch Mower clutch switch engaged Disengage clutch switch Weak or dead battery Recharge or replace For additional causes See engine manual En[...]

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375527_0406 7-1 When storing the unit at the the end of the mowing season, the following steps should be taken to ensure readiness for the next mowing season. 1. Remove all grass, dirt, and trash from tractor and mower. Clean tractor and mower and touch up all scrapes with Hustler spray paint. 2. Clean paper air filter. Replace if necessary. Wash a[...]

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This section contains sources of additional literature concerning your tractor. Literature should be ordered from your Hustler dealer or direct from indicated source. Hustler Z & Super Z P arts Manual If you would like to order a Parts Manual for this tractor, the Hustler p/n for that manual is listed below. Please call Hustler Turf Equipment a[...]

FREQUENTL Y ORDERED P AR TS P art No. Description 027912 Lubrizol 7 oz. bottle 027920 Lubrizol 10 oz. bottle 768341 Hydraulic oil filter (Hustler Z only) 783939 Hydraulic oil filter (Super Z only) 781443 Pump drive belt 782292 B-Section belt, deck (926881, 926725, 926972) 781310 B-Section belt, deck ( 926915 , 926923 , 926931 , 926949, 926667, 9266[...]

Hustler Z P ar ts Manual (P/N 375535) Or der Form Super Z P ar ts Manual (P/N 375543) Or der Form To order by mail: Fill out this form, fill out the credit card information or attach a check and send it to: Hustler Turf Equipment P.O. Box 700 Hesston, KS 67062 To order by e-mail: Using this form as a guide, send all necessary information, including[...]

375527_0406 8-4[...]

375527_0406 9-1 TECHNICAL SPECIFICA TIONS Starter 12-volt (.8 KW ), solenoid shift positive engagement. Ignition Electronic. Charging System 12-volt, 15-amp. Fuel Unleaded gasoline with octane rating of 87 or higher. Fuel Filter Replaceable, automotive-type. Cooling Water cool Belt driven fan Governor Mechanical. Warranty 1 year limited. TRACTION D[...]

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375527_0406 INDEX PAGE Access to engine and hydraulic pump ..............................4-6 Adjustment introduction...................................................5-1 Anti-scalp wheels .............................................................5-7 Belt replacement.............................................................4-11 Brake specific[...]