Hustler Turf Super Mini Z manual

••••••• Hustler Turf Equipment ••••• P .O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler Super Mini Z Parts Manual 302620 Rev. 8/06[...]

IMP O R T AN T : Th i s en g in e i s n ot e q u i p pe d w i th a spar k a r r e s t e r m uffl e r . I t i s a v i o l a ti o n o f Ca l i f orni a Pu b l i c Re s ou r ce C ode S ec ti o n 4442 to us e o r op erate th i s eng i ne o n any fo res t-c o vered , b rus h-co vered , o r grass -co vered unimp ro ved l and . O ther sta t e s or f ede r[...]

302620 8/06 T able of Content s Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents Rivet-nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-[...]

302620 8/06 Chapter 11 Contents Maintenance & Adjustments Safety Precautions . . . . . . . . . . . . . . 11-2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 Index . . . . . . . . . . . . .[...]

302620 8/ 06 1-1 Chapter 1 General Information This Manual covers Hustle r Super Mini Z 23/44 model 927269, Super Mini Z 25/52 model 927277 , Super Mini Z 24/52 model 927285, and Super Mini Z 27/52 model 927533. Frequently Ordered Parts Service Literature Note: When ordering p arts, you must use th e part number as shown for ea ch part, not the ind[...]

1-2 302620 8/06 sary , without notification. If a change ha s been made to your machine which is not reflected in this p arts manual, see your Hustler dealer for cur rent information and part s. Hardware Description Codes & Abbreviations The following codes are used throu ghout this part s manual. Refer to this list when ordering p arts. St an [...]

302620 8/ 06 2-1 Chapter 2 Content s Rivet-nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3[...]

2-2 302620 8/06 Rivet-nut Installation NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 546630 387936 1 52" MINI Z FRAME 546648 392449 44" MINI Z FRAME 2 N/A 808493 2 3/8-16 THREAD NUTSERT 1 2[...]

302620 8/ 06 2-3 Footrest Assembly NOTES: 1. Do not tighten, Item 1 ( 388884 Mini Z Floor Plate) must be able to pivot on these bolts. INDEX NO. SERVICE PA R T N O . MFG . P A RT NO. QTY . DESCRIPTION 1 388884 388884 1 MINI Z FLOOR PLA TE 2 785485 785485 2 UPPER STEP TREAD 3 785493 785493 1 LOWER STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 7[...]

2-4 302620 8/06[...]

302620 8/ 06 3-1 Chapter 3 Content s Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2[...]

3-2 302620 8/06 Hydraulic System Installation 24 25 26 28 20 30 35 36 31 34 3 4 5 6 9 10 7 12 8 11 13 16 18 21 19 17 15 19 27 2 2 2 1 3 21 22 22 26 27 28 29 29 30 33 27 27 37 38 39 40 42 43 44 41 14 32 23 31[...]

302620 8/ 06 3-3 Hydraulic System Installation INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 068551 068551 2 NT .250-20 HX NL ZNYC 2 768515 768515 8 FW .281 X .625 X .051/.080 HD ZNYC 3 055939 055939 4 CS .250-20 X .750 HX G5 ZNYC 4 713198 713198 2 SEAL 3/8 X 3/4 X 7¾" LONG 5 713198 713198 2 SEAL 3/8 X 3/4 X 1½" LON[...]

3-4 302620 8/06 NOTES: 1. Add 3.5 oz. Lubrizol® (027912) to new system or when hydraulic oil is changed (see Owner ’ s Manual). 2. Hydraulic system capacity is 5 US quar ts. Fill reservoir to within 1" of top of Item 8 (032771 S trainer). 3. Included in Hy dro Kit (791 160). Note: Seal Kit for hydraulic pump; 788133 (BDP16 Overhaul Seal Kit[...]

302620 8/ 06 4-1 Chapter 4 Content s Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Deck Lift Assemb ly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 S teering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Pump Belt and Pul[...]

4-2 302620 8/06 Battery Installation 1 1 2 3 4 5 6 7 7 7 8 6 8 9 10 11 2 12 13 14[...]

302620 8/ 06 4-3 Battery Installation NOTES: 1. When performing maintenance, disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started (See owners manual). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 058776 058776 2 NT .312-18 HX NL ZNYC 2 768523 768523 3 FW [...]

4-4 302620 8/06 Deck Lift Assembly 1 5 6 6 1 1 1 1 1 2 4 4 4 6 6 6 7 8 10 11 12 13 14 15 4 4 4 6 14 14 5 7 8 8 9 6 7 8 14 3[...]

302620 8/ 06 4-5 Deck Lift Assembly NOTES: 1. Apply grease at zer ks (see owner ’ s manual). INDEX NO. SERVICE PA R T N O . MFG . P A RT NO. QTY . DESCRIPTION 1 348318 348318 1 STOP HANDLE 2 348284 348284 1 HEIGHT ADJUSTMENT STOP 3 784488 784488 1 DECK LIFT INDICA TOR 4 781294 781294 7 CLIP E, 1.00 X.625X .050 5 782995 782995 2 DECK LIFT SPRING 6[...]

4-6 302620 8/06 S teering and Brake Assembly 2 1 1 4 5 6 7 8 9 6 10 12 13 14 12 13 15 2 17 12 18 19 20 13 21 12 16 12 22 20 23 24 24 25 12 12 26 30 7 11 6 6 27 28 29 31 15 6 5 32 34 35 36 37 26 12 13 21 41 40 42 44 43 38 12 21 33 39 26 33 26 6 12 45 46 3 47[...]

302620 8/ 06 4-7 S teering and Brake Assembly INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781260 781260 2 STEERING BAR GRIP 2 368704 N/A 2 STEERING BAR 3 367128 367128 1 CONTROL P ANEL 4 368670 368670 2 STEERING ARM MOUNT 5 055822 055822 6 CS .375-16 X .750 HX G5 ZNYC 6 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 7 78171[...]

4-8 302620 8/06 NOTES: 1. T orque to 280-310 ft.-lbs. Included with wheel motor . 2. T orque brake assembly mo unting bolts to 24 f t.-lbs. 3. 7831 18 used on left wheel. 4. 783126 used on right wheel. 5. Includes Item 1 (7 81260 S teering Bar Grip). 6. Used on mowers with seri al numbers prio r to 06071 186.[...]

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4-10 302620 8/06 Pump Belt and Pulley Installation 1 LOCA TION FOR RUBBER BUMPER 1 2 4 5 6 7 27 35 2 8 2 8 9 10 13 12 11 14 15 17 4 16 20 21 22 18 19 23 24 1 2 25 28 31 30 32 33 34 2 5 26 28 29 14 3 For mowers with serial numbers prior to 04040580 9 13 3[...]

302620 8/06 4-11 Pump Belt and Pulley Installation NOTES: 1. T orque to 45-48 ft.-lbs. 2. T orque to 12-15 ft.-lbs. 3. Do not torque Item 18 (NT .750-10 HX NL ZN), Item 16 (368860 Pump Idler Arm) should pivot freely . 4. Apply grease at zer ks (see owner ’ s manual). 5. Electric clutch bur nishing procedure: Af ter installing a new clutch, it is [...]

4-12 302620 8/06 Cycle the deck clutch on for 15 se conds, and then off for 15 seconds. Repeat this operation 10 times - it will require about 5 minutes to complete.[...]

302620 8/ 06 5-1 Chapter 5 Content s Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Fuel System Installation. [...]

5-2 302620 8/06 Kawasaki Engine Installation 1 P/O ENGINE TO SP ADE TERMINAL PUR POSITIVE BA TTERY CABLE 2 3 3 3 YEL RED/BLK 1 2 3 5 6 7 18 9 6 7 8 6 7 11 28 29 30 7 3 3 17 21 22 23 24 25 26 19 20 27 36 37 11 11 32 31 28 33 11 34 7 7 41 42 43 44 45 47 47 46 38 39 40 TO BULLET TERMINALS (MALE-BRN) (FEMALE-ORG) 3 3 PUR 13 10 11 12 11 10 14 15 16 35 4[...]

302620 8/ 06 5-3 Kawasaki Engine Installation INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786673 786673 1 DONALDSON AIR CLEANER CAP 2 785741 785741 1 MOUNTING BAND 3 057661 057661 2 HOSE CLAMP 4 788943 788943 1 AIR FIL TER INDICA T OR 5 782763 782763 1 AIR CLEANER 6 034272 034272 10 NT .312-18 HX G5 ZNYC 7 768523 768523 18 FW[...]

5-4 302620 8/06 NOTES: 1. Includes mounting hardware. 2. Includes one (1) of It em 3 (057661 Ho se Clamp). 3. Part of Item 30 (783 894 T ractor Wire Harness). 4. Engine oil cap acity; 2 US quarts. 5. Engine RPM to be set at 3600±50. 6. When inst alling lower hose clamp on air cleaner hose, in stall as low as possible (against carburetor inlet). 7.[...]

302620 8/ 06 5-5 This p age intentionally lef t blank.[...]

5-6 302620 8/06 Honda Engine Installation 2 1 2 3 3 45 5 4 7 6 8 9 10 7 11 9 10 12 13 14 6 7 15 16 6 7 YEL P ART OF ENGINE 17 18 19 21 7 24 25 26 27 28 29 30 7 31 32 33 34 35 36 37 38 41 40 36 ORG BRN GRA/PUR 3 3 3 3 RED/BLK 3 PUR 3 10 42 10 43 42 1 39 POSITIVE BA TTERY CABLE 20 22 23 ANTI-ROLLOVER WHEEL BRACKET[...]

302620 8/ 06 5-7 Honda Engine Installation NOTES: 1. Includes mounting hardware. 2. Includes one (1) of It em 3 (057661 Ho se Clamp). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 785014 785014 1 HONDA 24 HP ENGINE (USED ON 927285) 2 775353 775353 1 CENTRIFICAL AIR CLEANER CAP 3 057661 057661 2 HOSE CLAMP 4 785741 785741 1 MOUN[...]

5-8 302620 8/06 3. Part of Item 41 (787 200 T ractor Wire Harness). 4. Engine oil cap acity; 2 US quarts. 5. Engine RPM to be set at 3600±50. 6. When inst alling lower hose clamp on air cleaner hose, in stall as low as possible (against carburetor inlet). 7. Air filter service p arts: 785261 MAIN AIR FIL TER ELEMENT 763318 V ACUA TOR V AL VE[...]

302620 8/ 06 5-9 This p age intentionally lef t blank.[...]

5-10 302620 8/06 Kohler Engine Installation 1 2 3 4 6 1 7 2 5 4 8 9 10 11 12 13 14 15 9 14 16 17 18 19 20 21 13 14 22 9 13 14 23 25 26 27 28 29 30 14 31 32 33 34 35 ANTI-ROLLOVER WHEEL BRACKET 37 36 14 38 39 2 POSITIVE BA TTERY CABLE 3 PUR (P/O ENGINE) RED/BLK 24[...]

302620 8/06 5-11 Kohler Engine Installation NOTES: 1. Includes mounting hardware. 2. Supplied with engine. 3. Part of Item 39 (788000 Wire Harness). 4. Includes one of Item 9 (057661 Hose Clamp). 5. Engine oil cap acity: 2 US quarts. 6. Engine RPM to be set at 3600±50. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 788216 78821[...]

5-12 302620 8/06 7. Used on mowers with serial num ber 05031280 and hi gher . These parts replace drain hose, 90° fitting, and drain plug, on mowers with serial numbers prior to 05031280[...]

302620 8/06 5-13 This p age intentionally lef t blank.[...]

5-14 302620 8/06 Fuel System Installation SEA T SUPPORT CROSSMEMBER 1 1 1 2 2 1 2 6 5 10 1 3 6 9 8 11 4 6 6 7 8 9 12 6 4 8 9[...]

302620 8/06 5-15 Fuel System Installation NOTES: 1. T orque to 20 ft.-lbs. 2. Supplied with new fuel t ank. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 784181 784181 2 FUEL T ANK CAP 2 796318 796318 1 RIGHT SIDE FUEL T ANK 3 796326 796326 1 LEFT SIDE FUEL T ANK 4 791277 791277 2 FITTING , FUEL T ANK 90° 5 745059 745059 1 3-W A Y FUEL[...]

5-16 302620 8/06 Instrument Panel Installation/Assembly 1 1 1 RIGHT SIDE FUEL T ANK 5a KA W ASAKI 10a HONDA 20a 15a FUSE SIZE AND LOCA TIONS 2 4 1 3 5 5 6 7 8 8 10 9 10 1 11 6 8 13 12 13 12 14 15a KOHLER[...]

302620 8/06 5-17 Instrument Panel Installation/Assembly NOTES: 1. Part of T ractor Wire Harness. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 785030 785030 1 Z CHOKE CABLE (KAWASAKI ENGINES) 786657 786657 1 Z CHOKE CABLE (HONDA ENGINES) 786657 786657 1 Z CHOKE CABLE (KOHLER ENGINES) 2 776476 776476 1 PT O SWITCH 3 712257 712257 1 RED I[...]

5-18 302620 8/06 Electrical Schematic - Kawasaki Engines (783894)[...]

302620 8/06 5-19 Electrical Schematic - Kawasaki Engines (783894)[...]

5-20 302620 8/06 Electrical Schematic - Honda Engines (787200)[...]

302620 8/06 5-21 Electrical Schematic - Honda Engines (787200)[...]

5-22 302620 8/06 Electrical Schematic—Kohler (788000)[...]

302620 8/06 5-23 Electrical Schematic—Kohler (788000)[...]

5-24 302620 8/06[...]

302620 8/ 06 6-1 Chapter 6 Content s Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Drive Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Anti-Rollover Wheel Assembl[...]

6-2 302620 8/06 Front Wheel Assembly 2 2 1 TRACTOR FRAME 2 1 1 2 3 5 4 5 6 1 2 4 3 11 6 5 7 10 8 9 10 9 10 10 12 2 7 5 12 8[...]

302620 8/ 06 6-3 Front Wheel Assembly NOTES: 1. Apply grease to zer ks (see owner ’ s manual). 2. Assemble with ex tended inner race down. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 705954 705954 2 CS .500-13 X 1.25 HX G5 ZN 2 344267 344267 2 FW .510 X 2.15 X .187 SPL ZN 3 798603 798603 2 FW .515 X 1.65 X .125 HD ZY 4 263517 26351[...]

6-4 302620 8/06 Front Wheel Breakdown - 786061 NOTES: 1. Inflate tire to 8-10 psi. 2. Service p arts for 795245 (Opti onal Semi-Pneumatic T ire/Wheel Assembly), also. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 786103 N/A 2 WHEEL BEARING 2 747402 N/A 1 TIRE 13 X 5.00 3 786079 N/A 1 WHEEL 4 019521 N/A 1 TIRE V AL VE 5 01551 1 N/A 1 GRE[...]

302620 8/ 06 6-5 Drive Wheel Assembly/Installation NOTES: 1. T orque to 65-75 ft. lbs. 2. Inflate tire to 8-10 psi. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 782078 782078 2 WHEEL/TIRE ASSEMBLY 23 X 9.50 2 782284 N/A TIRE 23 X 9.50-12 3 782086 N/A WHEEL 10 X 7.5 4 019521 N/A TIRE V AL VE 5 061077 061077 5 WHEEL NUT (QTY PER WHEEL) [...]

6-6 302620 8/06 Anti-Rollover Wheel Assembly NOTES: 1. Do not torque, wh eel must turn freely . 2. Mowers with serial number pr ior to 041 10938 will have anti rollover wheel brackets as p art of tractor frame. INDEX NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 034272 034272 6 NT .312-18 HX G5 ZNYC 2 768523 768523 6 FW .343 X .687 X .051/.0[...]

302620 8/ 06 7-1 Chapter 7 Content s Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Blade S pindle Assembly Breakdo wn . . . . . . . . . . . . . . . . . . . . . . . . . 7-6[...]

7-2 302620 8/06 Deck Assembly 1 2 2 3 2 1A 11 A 12A 13A 14A 44" DECK 2 3 4 5 4 7 6 16 15 1 8 9 9 10 4 11 11 12 12 13 13 14 15 15 5 4 11 11 12 12 13 13 14 14 12 17 17 17 17 4 18 15 2 12 2 15A[...]

302620 8/ 06 7-3 Deck Assembly NOTES: 1. Do not torque, Item 2 (3571 1 1 Discharge Chute) must pivot freely . 2. Factory assembled in t op hole for shipping purposes. 3. Item 8 (389189 Pusher) inst alled as shown with zerks pointing upward, apply grease to zerks. 4. Includes items 1 1(A), 12(A), 13(A), and 15(A). 5. Service p art deck includes deca[...]

7-4 302620 8/06 Deck Pulley Assembly 1 2 1 1 3 4 5 6 7 7 8 10 12 13 13 14 2 11 7 14 15 19 20 22 23 16 19 21 23 15 23 25 26 27 19 28 29 16 24 17 23 17 9[...]

302620 8/ 06 7-5 Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. See “Deck Belt Routin g and T ensioning” on page 8-3 for belt tensioning. 3. Used on mowers with se rial number pr ior to 04032000 INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 789388 789388 1 52" DECK BEL T 791335 791335 1 44" DECK BEL T [...]

7-6 302620 8/06 4. Used on mower with seri al number pr ior to 05050800. 5. Used on mowers with serial number 05050800 and higher , mowers with serial number pior to 05050800, use 786889. 6. Optional blades: 785428 16" CW Gator Blade 785436 18" CW Gator Blade 2 31 3 4 5 32 12 34 33 7 7 6 8 13 14[...]

302620 8/ 06 7-7 Blade Spindle Assembly Breakdown NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 783548 783548 1 BLADE SPINDLE RET AINING RING 2 783555 783555 2 BLADE SPINDLE BEARING 3 783530 783530 1 BLADE SPINDLE SP ACER 4 783514 783514 1 BLADE SPINDLE HOUSING 5 783522 783522 1 BLADE SPINDLE SHAFT 1 2 2 3 4 5[...]

7-8 302620 8/06[...]

302620 8/ 06 8-1 Chapter 8 Content s Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Deck Belt Routing and T ensioni ng . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3[...]

8-2 302620 8/06 Deck Installation NOTES: 1. 52" Deck inst allation shown, 44" Deck installation is similar . INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 055749 055749 4 CS .437-14 X 1.750 HX G5 ZNYC 2 051 169 051 169 2 CS .750-10X3.000 HX G5 ZNYC 3 025296 025296 4 FW .760 X 1.625 X.08 ZNYC 4 061 101 061 101 2 NT .75[...]

302620 8/ 06 8-3 Deck Belt Routing and T ensioning NOTES: 1. S pring length after tens ioning new beltmeasured fr om out side of hook to outside of hook. 2. Route belt as shown. 1[...]

8-4 302620 8/06[...]

302620 8/ 06 9-1 Chapter 9 Content s T ractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 52" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 44" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5[...]

9-2 302620 8/06 T ractor Decals TOP OF SEA T P AN 2 3 4 11 6 7 8 9 10 15 14 17 16 5 12 DET AIL A SECTION A-A SECTION B-B SEE DET AIL A BOTTOM OF SEA T P AN 13[...]

302620 8/ 06 9-3 T ractor Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 784702 784702 1 INST RUMENT PANEL DECAL 2 782128 782128 1 Z SERVICE DECAL 3 779280 779280 1 HOT & HYD OIL DECAL 4 727008 727008 1 HYD PRESSURE DECAL 5 791848 791848 1 FUEL INDICA TOR DECAL 6 782573 782573 1 FIRST ZERO TURN DECAL 7 786822 7[...]

9-4 302620 8/06 52" Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781419 781419 1 BEL T ROUTING DECAL 2 760637 760637 1 MOWER DECK QUICK REF DECAL 3 727438 727438 2 WHIRLING BLADES DECAL 4 727420 727420 1 DEFLECTOR SHIELD DECAL 5 727453 727453 2 BEL T & PULLEY DECAL 6 785535 785535 1 DECK I.D. 52&quo[...]

302620 8/ 06 9-5 44" Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781419 781419 1 BEL T ROUTING DECAL 2 760637 760637 1 MOWER DECK QUICK REF DECAL 3 727438 727438 2 WHIRLING BLADES DECAL 4 727420 727420 1 DEFLECTOR SHIELD DECAL 5 727453 727453 2 BEL T & PULLEY DECAL 6 784801 784801 1 DECK 44" I[...]

9-6 302620 8/06[...]

302620 8/06 10-1 Chapter 10 Content s Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2[...]

10-2 302620 8/06 Seat Installation 1 9 19 18 3 4 3 7 5 6 1 10 11 12 16 16 15 14 13 9 2 8 2 17[...]

302620 8/06 10-3 Seat Installation NOTES: 1. Must pivot freely . 2. Service p arts available for Michigan seat s: 3. Service p arts available for Milsco seat s: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 036244 036244 1 CS .375-16 X 1.00 HX G5 ZNYC 2 767954 767954 5 FW .406 X .812 X .060 SAE HD ZN 3 748756 748756 1 SPRING PL[...]

10-4 302620 8/06[...]

Chapter 1 1 Content s Maintenance & Adjustments Safety Precautions . . . . . . . . . . . . . . .1 1-3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1-7 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1-15 302620 8/06 11-1[...]

302620 8/06 11-2[...]

302620 8/06 11-3 This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe personal injury or death. WARNING - denotes a hazard[...]

▲ Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. ▲ Use only genuine Hustler replacement parts to ensure that original standards are maintained Using a [...]

302620 8/06 11-5 Read Owner’s Manual and Quick Reference Decal before attempting to operate this machine. Do not smoke while refueling. Do not fill tank with engine running, or while the engine is hot. Allow engine to cool before storing machine inside a building. Store away from open flame or spark if there is fuel in tank. Clean up any gasoline[...]

302620 8/06 11-6[...]

MAINTENANCE LOCATOR CHART 1A. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1B. Engine Oil Fill & Dipstick (Kohler) 2A. Fuel Filter (Kawasaki) 2B. Fuel Filter (Honda) 2C. Fuel Filter (Kohler) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Deck Pusher Arm Zerks (2) 9. Hydraulic Oil F[...]

NOTES: 1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods. 2. Torque initially and after first 2 hours of operation. 3. Perform initial hydraulic filter change after 50 hours (one week) of operation. 4. Change en[...]

multi-purpose grease. 3. Grease the pump idler per the Maintenance Schedule. Use SAE multi-purpose grease. 4. Grease the two deck pusher arm pivots per the Maintenance Schedule. Use SAE multi-purpose grease. Electrical system The electrical system is a 12 volt, negative ground. Recommended battery size is a garden tractor BCI group U1R with 225 or [...]

Hydraulic system IMPORTANT: Never use hydraulic or automatic transmission fluid in this system; use only motor oil as specified. Remember, dirt is the primary enemy of any hydraulic system. WARNING: Hydraulic oil escaping under pressure can penetrate skin. Hydraulic oil may cause infection in a minor cut or opening in the skin. If exposed to hydrau[...]

WARNING: Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank or conditioner opening. Keep gas away from eyes and skin. The fuel tanks are located in the tractor’s fenders. (Fig. 11-8) Total capacity for the fuel t[...]

Engine air filter Perform engine air filter maintenance per the Service Interval chart on page 11-8. A specially designed dry filter is standard equipment on the Super Mini Z tractors and supplies clean combustion air to the engine. Fig. 11-12 Recommended service procedure Many engine failures can be attributed to improper air cleaner servicing. In[...]

Incorrect air cleaner element Use only the correct Donaldson air filter element, Hustler part number 785261, which is designed to fit the canister properly. Hustler air filter elements have the correct media composition, filter area, micron size and dimensions. Always use genuine Hustler filters. Many aftermarket filters have been found to be incom[...]

control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate. Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the bottom of the groove. Replace the pulley when this is the case, other[...]

ADJUSTMENTS Introduction Your Super Mini Z was adjusted before it left the factory and was checked during predelivery setup. However, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abno[...]

Control lever stops The control lever stops (Fig. 11-21) are designed to do two things: First, and most important, they must keep the pumps from bottoming out internally. Secondly, the stops may be adjusted to help drive straight when the control levers are pushed forward against the stops. To keep the pumps from bottoming out internally use the fo[...]

NOTE: The front brake link is not adjustable. Fig. 11-24 2. Raise and block the tractor up so the drive wheels are off of the floor. 3. Open the hydraulic pump’s bypass valve (Fig. 11-25), on the side that is being adjusted, by turning bypass valve counter clockwise one-half to one revolution. The valve stems on each hydraulic pump are located ne[...]

excessively worn or damaged. As belt stretches and wears in, adjustment may become necessary. To increase belt tension, move the spring chain one (or more) link(s) at the anchor bracket (Fig. 11-31). Installed spring length should be 7.75" ± .3" (19.7 cm ± .76 cm) originally with adjustments of .60" (15.2mm) per chain link. (Fig. 1[...]

This will assure that the height will not move during the setting process. Otherwise, spring pressure from the deck lift springs will tend to pull the stop away from the handle. 6. Loosen all nuts on the deck lift threaded rods, and the hardware on the adjuster (on the right front), until all the deck lift chains are loose, and the deck is sitting [...]

302620 8/06 11-20[...]

302620 8/06 INDEX PAGE Access to engine and hydraulic pump ............................11-9 Adjustment introduction...............................................11-15 Belt replacement...........................................................11-13 Burnishing the electric clutch.........................................11-9 Control lever adjustment [...]

302620 8/06 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Numerics 000323 5 - 1 4 000331 5 - 1 4 , 10-3 005116 7 - 5 008193 4 - 1 1 008573 3 - 3 015495 4 - 5 , 4-11 , 7-3 015511 6 - 4 015818 5 - 1 4 016253 6 - 6 016527 4 - 1 1 , 5-3 , 5-7 , 5-11 016899 5 - 1 1 016972 7 - 5 017004 4 - 7 , 5-3 , 5-7 017129 7 - 5 0195[...]

Part Page No. No. Part Page No. No. Part Page No. No. i-2 302620 8/06 727016 9 - 3 727172 9 - 3 , 9-4 , 9-5 727420 9 - 4 , 9-5 727438 9 - 4 , 9-5 727453 9 - 4 , 9-5 740696 4 - 3 742684 1 - 1 745059 5 - 1 4 747303 1 - 1 747402 6 - 4 748681 4 - 1 1 748756 1 0 - 3 756270 4 - 5 762195 5 - 1 6 763318 5 - 4 , 5-8 765339 4 - 7 767954 4 - 7 , 4-11 , 5-3 , [...]

302620 8/06 i-3 Part Page No. No. Part Page No. No. Part Page No. No. 787440 3 - 3 787457 3 - 3 787564 3 - 3 787572 3 - 3 787580 3 - 3 787598 3 - 3 787606 3 - 3 787622 3 - 3 787689 5 - 7 787713 5 - 7 , 5-11 788000 5 - 1 1 , 5-21 788018 5 - 1 1 788026 5 - 1 1 788133 3 - 4 788166 7 - 3 788174 3 - 3 788216 5 - 1 1 788943 5 - 3 , 5-11 788968 9 - 3 7893[...]