Lennox Hearth Products 2800HT manual

INSTALLATION AND OPERATION MANUAL MODEL 2800HT RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE EPA CERTIFIED WOOD BURNING FIREPLACE INSERT THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. READ ENTIRE MANUAL THOROUGH LY BEFORE INSTALLATION. P/N 775004M, Rev. J, 11/03[...]

IMPORTANT WARNINGS CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INST ALLATION, OPERATION AND MAINTENANCE INSTRUC- TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLI ANCE IS NOT PROPER[...]

PAGE 3 TABLE OF CONTENTS Important Wa rnings ................................................. 2 Testing / Listing, EPA, Using this Manual ................ 3 Planning Your Inst allation ..................................... 4-7 Installati on .......................................................... 8-12 Product Features and Contro ls .............[...]

PLANNING YOUR INSTALLATION PAGE 4 QUESTIONS TO ASK LOCAL BUILDING OFFICIAL A correct installation is critical and imperative for reduc- ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed. The installer must follow all of the manufacturer's in- structions. The installation of a wood bur[...]

PLANNING YOUR INSTALLATION PAGE 5 CLEARANCES WARNING: IT IS VERY IMPORTANT THAT YOU OBSERVE THE MINIMUM CLEARANCES. DO NOT STORE FIREWOOD WITHIN THIS CLEARANCE SPACE. FAILURE TO MAINTAIN CLEARANCES TO ALL COMBUSTIBLES MAY RESULT IN A HOUSE FIRE. There are listed clearances fo r your fireplace insert, which were determined in a Laboratory testing an[...]

PLANNING YOUR INSTALLATION PAGE 6 FACTORY BUILT FIREPLACES (Not Approved In Canada) In the USA, this appliance is approved for installation into a listed factory built solid fuel burning fireplace (built to UL 127 or ULC S610 standards). The fireplace fire- box must accept the insert without modification other than removing bolted or screwed togeth[...]

PLANNING YOUR INSTALLATION PAGE 7 MASONRY FIREPLACES This appliance is approved for installation into a ma- sonry fireplace built to UBC 37 or ULC S628 standards. Do not remove brick or mortar form the masonry fire- place to accommodate this appliance. If the fireplace has been modified to accommodate the fireplace insert, a metal tag documenting w[...]

INSTALLATION PAGE 8 FIREPLACE INSTALLATION • USA only - All masonry fireplace installations re- quire a minimum positive flue connection using a block-off plate or a positive seal past the bottom of the chimney flue tile liner. In Canada, a full reline is required. • Measure fireplace size to make certain the insert w ill fit before considering[...]

INSTALLATION PAGE 9 POWER CORD CHANGEOVER DANGER: Risk of electrical shock. Disconnect pow er before servicing appliance. Do not route pow er cord under or in front of appliance. To change the power cord from one side of insert to the other, perform the following steps: 1. Ensure power cord in NOT plugged in. 2. Remove the louver blower panels on e[...]

INSTALLATION PAGE 10 10. Offsets can be handled using an offset adapter (it aligns starter pipe with flue. See Offset Adapter , page 26 for ordering information). Do not push insert in completely until surround assembly is installed. Care should be used to ensure that this adjustable connector is oriented so it does not angle downhill when position[...]

INSTALLATION PAGE 11 SURROUND ASSEMBLY IMPORTANT: Do not face seal over chimney cooling air system on superior brand or any brand fireplace w hich is designed w ith the chimney cooling air sy stem. 13. Pull the insert slightly forward to its desired position; attach the face shield using the sur- round clips and hardware as shown. The fi- berglass [...]

INSTALLATION PRODUCT FEATURES AND CONTROLS PAGE 12 POSITIVE FLUE CONNECTION FOR MASONRY FIREPLACE (continued) A preferable installation is the positive flue connection (a positive seal between the flue extension and the chimney). This can be achiev ed by using a filler plate. A filler plate can be made by making a cardboard pat- tern to fit the fir[...]

CARE AND OPERATION PAGE 13 GOLD DOOR The doorframe is plated with 24-karat industrial grade gold and requires curing to harden the gold. Once it is cured it will never tarnish. Prior to burning this appliance the door- frame should be cleaned thoroughly with a good window cleaning solution and a soft cloth. Do not use any metal polishes or abrasive[...]

CARE AND OPERATION PAGE 14 AIR DRAFT CONTROLS This appliance has two combustion air controls located under the hearth extension. The control on the left is the Start-Up Air Control. The cont rol in the center is the Pri- mary Air Control. Start-Up Air Control To provide sufficient combustion air to achieve a clean burn as quickly as possible, the 2[...]

CARE AND OPERATION PAGE 15 BLOWER SYSTEM The Blower System consists of a ON / OFF rocker switch, a variable speed blower speed control switch (rheostat) located on the right side panel, a thermally activated switch (fan disc) and 4 axial blowers. When starting a fire, leave the blower system off until the insert is thoroughly heated (approx. 30 min[...]

FUEL MAINTENANCE PAGE 16 BURN RECOMMENDED FUEL This appliance is approved for use with wood only. Use only natural dry untreated wood (see Important Warn- ings , page 2, #10). Do not burn particleboard scraps or pressed logs using bonding agents because they can produce conditions which will deteriorate metal. Green or uncured wood does not work we[...]

MAINTENANCE PAGE 17 DOOR GASKET A spun fiberglass gasket (3/4" [19 mm] in diameter) pro- vides the seal around the fuel door. Should this become frayed or damaged it should be replaced. Spun fiberglass "rope" gasketing can be purchased from your dealer. It must be the same diameter as the original. Use high temperature silicone seale[...]

MAINTENANCE PAGE 18 Cleaning – If the chimney is to be cleaned without re- moving the insert from the fireplace, the baffle plate (in the firebox) must first be removed. Chimney cleaning should only be done by a qualified chimney sweep. See following – Cleaning / Removing Baffle Plate . Cleaning / Removing Baffle Plate - To remove, locate the 3[...]

TROUBLESHOOTING PAGE 19 * SMOKES OUT FUEL DOOR WHEN OPEN 1. The primary air control is closed. 2. The chimney is too cool. Set the primary air control on HIGH setting with start-up control OPEN for a few minutes before opening the fuel door. 3. Excess creosote will not only restrict your draft but it will create a risk of a creosot e fire. Strictly[...]

TROUBLESHOOTING PAGE 20 OVERFIRING DAMAGE If the heater or chimney connec tor glows, you are overfir- ing. Other symptoms may include: Cracking, warping or burning out of components, go ld door may turn color, stove gla ss may develop a haze, which will not come off with cleaning. Overfiring of a stove is a condition where excessive tem- peratures [...]

SPECIFICATIONS - Model 2800HT PAGE 21 Approx. heat capacity Up to ~1800 Sq. Feet Up to ~ 550 Sq. Meters Maximum log length 18" (457 mm) Flue size 6" (152 mm) Width w / standard surround 42" (107 cm) Width at fireplace opening 24" (610 mm) Width at rear of firebox 22 ½” (572 mm) Depth into Fireplace 15 ½” (394 mm) Depth (ov[...]

REPLACEMENT PARTS LIST – Model 2800HT PAGE 22 Part No. Description Door Parts G300 Door Assembly, Gold (Handle Included) 86-128 Gasket Kit, 3/4" Door Rope (Includes Adhesive) 27M81 Gasket Kit, Glass Channel 27M67 Clip Set, Glass G400-7 Glass, Large Arched 11 1/8 X 17" (Glass gasket not included) 10300 Handle Assembly 11529 Hinge, Pin 10[...]

REPLACEMENT PARTS LIST – Model 2800HT For the location of the nearest dealer for replacement parts, contact: Lennox Hearth Products 1110 West Taft Avenue Orange, CA 92865 PAGE 23 Part No. Description MS2805 Marble Set, Green (Also requires 1 each 1053 & 4 each 1051) 1053 Cerawool Pad For Marble (requires 1) 1051 Cerawool Strips, For Marble (r[...]

COMPONENT DIAGRAMS – Model 2800HT PAGE 24 FIREBRICK (1 ¼” THICK) AIR CONTROLS FIREBOX PARTS DOOR ASSEMBLY HANDLE ASSEMBLY[...]

SAFETY/LISTING LABEL PAGE 25 Ca tal og # Mo de l Description (Model) 14 M78 OA2800-66 Offset adapter, 6” to 6” diameter 14M74 ZCFK-28 Zero Clearance Fireplace Kit 14M75 MFK-28 Masonry Fireplace Kit 70K99 T SPK-B Touch-up spray paint kit, black 12 oz Spray Can OFFSET ADAPTER Installations requiring offsets can be handled using an off- set adapte[...]

SAFETY/LISTING LABEL PAGE 26[...]

EPA LABEL PAGE 27[...]

Page 28 OWNERSHIP RECORDS Dealer’s Name: Dealer’s Address: City: State: Zip Code: Serial Number: Date of Purchase: Date Installed: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description[...]

1110 West Taft Avenue Orange, CA 92865[...]