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Miller Electric OM-227 398D manual

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Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Miller Electric OM-227 398D. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Miller Electric OM-227 398D o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

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El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Miller Electric OM-227 398D se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Miller Electric OM-227 398D, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Miller Electric OM-227 398D debe contener:
- información acerca de las especificaciones técnicas del dispositivo Miller Electric OM-227 398D
- nombre de fabricante y año de fabricación del dispositivo Miller Electric OM-227 398D
- condiciones de uso, configuración y mantenimiento del dispositivo Miller Electric OM-227 398D
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Miller Electric OM-227 398D no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Miller Electric OM-227 398D y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Miller Electric en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Miller Electric OM-227 398D, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Miller Electric OM-227 398D, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Miller Electric OM-227 398D. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    300 Ampere (Air) Push-Pull Welding Gun XR - A l u m a - P r o (Air And W ater-Cooled Guns) Processes Description MIG (GMA W) W elding OM-227 398D 2007 − 12 Semi-Automatic, Air/W ater- Cooled, MIG (GMAW) W elding Gun ™ File: MIG (GMA W) V isit our website at www.MillerWelds.com 400 Ampere (W ater) Push-Pull W elding Gun[...]

  • Página 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .Mille[...]

  • Página 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS FOR GMA W WELDING GUNS − READ BEFORE USING 1 . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . . . . . . . . . . . . . . . .[...]

  • Página 4

    dec_wire_6/05 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). NOTE Manufacturer : European Contact: Miller Electric Mg. Co. Mr . Danilo Fedolfi, 1635 W . Spencer St. Managing Director Appleton, WI 54914 USA ITW Welding Products Italy S.r .l. Phon[...]

  • Página 5

    OM-227 398 Page 1 SECTION 1 − SAFETY PRECAUTIONS FOR GMA W WELDING GUNS − READ BEFORE USING SR7_2007 − 04 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury . The possible hazards are shown in[...]

  • Página 6

    OM-227 398 Page 2 1-3. EMF Information Considerations About W elding And The Effects Of Low Frequency Electric And Magnetic Fields W elding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However , after examining more than 500 studies spanning 17 years of[...]

  • Página 7

    OM-227 398 Page 3 SECTION 2 − DEFINITIONS 1 1.1 1.2 1.3 3 3.1 3.2 3.3 4 4.1 + 2 2.1 2.2 + + 56 + 2.3 S-178 936 A. W arning! Watch Out! There are possible hazards as shown by the symbols. B. Drive rolls can injure fingers. C. W elding wire and drive parts are at welding voltage during operation − keep hands and metal objects clear . 1 Electric s[...]

  • Página 8

    OM-227 398 Page 4 2-2. Manufacturer ’ s Rating Label For CE Products Only 229 109-A 2-3. WEEE Label (For Products Sold Within The EU) Do not discard product (where ap- plicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collec- tion facility . Contact your local recycling of[...]

  • Página 9

    OM-227 398 Page 5 SECTION 3 − INTRODUCTION 3-1. Specifications Model W elding Output Range Electrode Wire Diameter Capacity Wire Feed Speed Range Net W eight (T orch Only) XR-Aluma-Pro Gun (Air Cooled) 300 A at 100% Duty Cycle with 15, 25 or 35 ft (4.6 or 7.6 m) gun .030 T o 1/16 in (0.8 T o 1.6 mm) aluminum wire 70 T o 900 ipm (1.8 T o 23 mpm) 2[...]

  • Página 10

    OM-227 398 Page 6 SECTION 4 − INST ALLA TION . Be sure that contact tip, liner , and drive rolls are correct for wire size and type. See Parts List to change parts as needed. 4-1. Connections With A Constant Current (CC), Constant V oltage (CV) Or Constant Current/Constant V oltage (CC/CV) W elding Power Source Having A 14-Socket Re- ceptacle 804[...]

  • Página 11

    OM-227 398 Page 7 4-2. XR-W ater-Cooled Gun Connections Ref. 801 577-A / 805 106-A . T urn on coolant supply before welding or gun will be dam- aged. 1 Gun Control Cable Insert plug into Gun Control receptacle, and tighten threaded collar . 2 Gun Connector 3 Gun Securing Knob 4 Gun Connector Block Loosen gun securing knob, and insert gun connector [...]

  • Página 12

    OM-227 398 Page 8 4-3. Millermatic 350P W ater Cooled Gun Connections Ref. 804 945-A . T urn on coolant supply before welding or gun will be damaged. 1 Coolant Supply 2 Millermatic 350P 3 Gun Control Cable Insert plug into gun control receptacle and tighten threaded collar . 4 Water In Hose Connect to coolant supply with supplied coupler and water [...]

  • Página 13

    OM-227 398 Page 9 4-4. Threading Welding Wire For Aluma-Pro Gun And Millermatic 350P 1 Wire Spool 2 Welding Wire 3 Inlet Wire Guide 4 Drive Roll 5 Intermediate Wire Guide 6 Outlet Wire Guide 7 Pressure Adjustment Knob 8 Gun Conduit Cable Lay gun cable out straight. T ools Needed: 6 in (150 mm) . Hold wire tightly to keep it from unraveling. Open pr[...]

  • Página 14

    OM-227 398 Page 10 4-5. Threading W elding Wire Through XR-Control Feeder Ref. 802 193-A T ools Needed: 2 1 1 Cable Assembly Lay cable assembly out straight. 2 Jog Switch Push Jog switch up to feed wire through cable assembly . . Hold wire tightly to keep it from unraveling. 4-6. Adjusting T ension At Feeder Ref. 802 193-A T ools Needed: Pull and h[...]

  • Página 15

    OM-227 398 Page 1 1 4-7. 10-Pin Plug Information 10 Pin* Pin Information A Electrode sense lead B Motor Common E F G T rigger F D J G C Motor 0 to +24 volts dc with respect to pin B G C I H D T rigger H B A E Wire speed Ref. +9 volts dc H Wire speed com F Wire speed 0 to +9 volts dc with respect to pin H J Gun sensing resistor with respect to pin H[...]

  • Página 16

    OM-227 398 Page 12 ! Welding wire is electrically live when gun trigger is used to jog wire. . Refer to Section 4-4 for instructions on feeding wire through feeder. 4-9. Threading W elding Wire Through Gun Ref. 804 544-B / 804 545-B T ools Needed: Lay gun cable out straight. Press Jog switch until about 6 in (152 mm) of wire is sticking out end of [...]

  • Página 17

    OM-227 398 Page 13 SECTION 5 − OPERA TION 5-1. Gun Controls 1 T rigger Press trigger to energize welding power source contactor (if applicable), start shielding gas flow , and begin wire feed. Switches inside the wire feeder can be set to provide timed shielding gas preflow and postflow when trigger is pressed and released. When this feature is t[...]

  • Página 18

    OM-227 398 Page 14 5-3. Shielding Gas Ref. 151 666-F / 804 545-B 1 Shielding Gas Cylinder 2 V alve 3 Gun T rigger Open valve on cylinder just before welding. Gun trigger turns weld output and gas flow on and of f (see Section 5-1 ). Close valve on cylinder when finished welding. 3 1 2 5-4. Coolant Supply For W ater-Cooled Models Only Ref. 150 755-A[...]

  • Página 19

    OM-227 398 Page 15 5-5. Gun Drive Assembly Maintenance For An XR-Aluma-Pro Gun Ref. 804 544-B 1 Lever Arm Using lever arm open pressure roll with bearing as shown. Retract wire onto spool. 2 Drive Roll Use wire brush to clean drive roll. Install drive roll with hex opening down tow ard shaft hex, and secure with screw . 3 Pressure Roll Thread weldi[...]

  • Página 20

    OM-227 398 Page 16 5-6. Replacing Head T ube Liner In XR-Aluma-Pro Guns Ref. 804 544-B . T urn OFF coolant supply before removing head tube on water -cooled gun. The standard head tube liner will ac- commodate wire diameters from .030-.035 wire size. When changing wire size, change control box drive roll, idler and head tube liner with appropriate [...]

  • Página 21

    OM-227 398 Page 17 Ref. 804 546-A 5-8. Replacing The Gun Liner On XR-Aluma-Pro Guns ! T urn Off welding power source and wire feeder . 1 Leather Cover 2 Liner 3 Liner Lock Allen Screw 4 Liner Guide Reducer 5 Wire Guide Cone 6 Wire Collet Guide 7 Power Pin Lay gun cable out straight. Remove short leather cover to access liner assembly . Loosen liner[...]

  • Página 22

    OM-227 398 Page 18 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance For Aluminum Push/Pull Guns ! Disconnect power before maintaining. n = Check ~ = Clean l = Replace Daily n~ Head T ube Liner and Drive Casting (see Section 5-6) W eekly n~ Drive Roll Every Spool of Wire Or n~ Nozzle / Contact T ip ~ Gun Casing n~ Gun Liner ([...]

  • Página 23

    OM-227 398 Page 19 Ref. 804 546-A 6-2. Cleaning The Gun Liner On XR-Aluma-Pro Guns ! T urn Off welding power source and wire feeder . Lay gun cable out straight. 1 Leather Cover Remove leather cover to access liner as- sembly . 2 Liner Guide Reducer 3 Liner Lock Allen Head Screw 4 Power Pin 5 Air Nozzle Loosen liner lock allen head screw (located n[...]

  • Página 24

    OM-227 398 Page 20 6-3. T roubleshooting T able ! Disconnect power before troubleshooting. T rouble Remedy No wire feed at gun, feeder not operat- ing Check motor or brake solenoid Reset circuit breaker in feeder/control box. See feeder/control owner’s manual. ing. C heck motor or brake solenoid. Replace trigger-switch and test operation. Check t[...]

  • Página 25

    OM-227 398 Page 21 SECTION 7 − ELECTRICAL DIAGRAMS 228 669-B Figure 7-1. Circuit Diagram For XR-Aluma-Pro Gun Notes[...]

  • Página 26

    OM-227 398 Page 22 SECTION 8 − P ARTS LIST . Hardware is common and not available unless listed. 2 3 4 32 31 14 33 37 35 38 33 14 15 39 42 43 44 45 16 19 20 46 8 12 41 40 21 36 34 1 Figure 8-1. Exploded V iew Of XR-A Aluma-Pro Gun[...]

  • Página 27

    OM-227 398 Page 23 Ref. 804 51 1-B 6 10 11 7 8 7 9 27 7 28 30 29 7 26 22 24 25 23 13 14 15 16 17 19 18 20 21 5 24 12 32 Description Figure 8-1 . Exploded View Of XR-A Aluma-Pro Gun Item No. Part No. Quantity 1 231 517 Kit, Head T ube Assy (W ater) Long 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Página 28

    OM-227 398 Page 24 Description Figure 8-1. Exploded View Of XR-A Aluma-Pro Gun (Continued) Item No. Part No. Quantity 10 229 887 Liner , Replacement 15 Ft 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 229 891 Liner , Replacement 25 Ft 1 . . . . . . . . . . . . . . . . . [...]

  • Página 29

    OM-227 398 Page 25 . Hardware is common and not available unless listed. 804 706-A 1 2 3 4 5 10 6 9 7 8 Figure 8-2. (Water) Head T ube Assembly Of Aluma-Pro Gun Item No. Part No. Quantity Description Figure 8-2. (W ater) Head T ube Assembly Of Aluma-Pro Gun (Figure 8-1 Item 1 231 517 Kit, Head T ube Assy W ater Aluma − Pro (Long) (Includes) 1 . .[...]

  • Página 30

    OM-227 398 Page 26 . Hardware is common and not available unless listed. 804 705-A 1 2 3 4 5 7 8 6 Figure 8-3. (Air) Head T ube Assembly Of Aluma-Pro Gun Item No. Part No. Quantity Description Figure 8-3. (Air) Head T ube Assembly Of Aluma-Pro Gun (Figure 8-1 Item 2) 231 518 Kit, Head T ube Assy Air (Long) (Includes) 1 . . . . . . . . . . . . . . .[...]

  • Página 31

    OM-227 398 Page 27 SECTION 9 − P ARTS LIST INCLUDING CONSUMABLES Item Number 12 3 4 5 Ref. 803 909-A / 805 046-A / 805 047-A / 805 048-A XR-Aluma-Pro 4” Head T ub e Outer W ater Long (#230 420) Inner Rear (#227 416) Outer Air Short (#227 159) Outer Air Long (#229 673) (#230 679) (#229 670) (#230 678) Air (Short) (#231 519) XR-Aluma-Pro 6” Hea[...]

  • Página 32

    OM-227 398 Page 28 T able 9-2. Heavy Duty FasTip t Contact Tips* 2 ♦ 206 185 .030 in (0.8 mm) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ♦ 206 186 .035 in (0.9 mm) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Página 33

    Notes SOCKET/WRENCH SELECTION T ABLE (U.S. ST ANDARD) SOCKET/WRENCH SELECTION T ABLE (METRIC) Specifications Socket or Wrench Size Specifications Socket or Wrench Size Bolt Diameter Decimal Equivalent Bolt Nut Bolt Diameter U.S. Decimal Equivalent Bolt Nut 1/4 in .250 in 3/8 in 7/16 in 6 mm .2362 in 10 mm 10 mm 5/16 in .3125 in 1/2 in 9/16 in 8 mm [...]

  • Página 34

    Notes 16 Gauge (.063 in) 22 Gauge (.031 in) 24 Gauge (.025 in) 20 Gauge (.037 in) 18 Gauge (.050 in) 14 Gauge (.078 in) 1/8 in (.125 in) 3/16 in (.188 in) 1/4 in (.25 in) 5/16 in (.313 in) 3/8 in (.375 in) 1/2 in (.5 in) MA TERIAL THICKNESS REFERENCE CHART[...]

  • Página 35

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007 − 01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expe[...]

  • Página 36

    PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007 − 01 Miller Elect ric Mfg. Co. An Illinois T ool W orks Compa ny 1635 West S pencer S treet Applet on, WI 5 4914 US A International He adquarters − US A USA Phone: 920-735-4505 Aut o-At tended USA & Canada F A X: 9 20-735-4134 Int ernati onal F AX : 920-735-4125 European Headqua rters −[...]