Quadra-Fire CASTILE-GAS-MBK manual

www .quadrafi re.com July 29, 2008 R CASTILE GAS ST OVE DIRECT VENT ROOM HEA TER Owner ’ s Manual Installation and Operation Model: 7023-1 1 1E CASTILE-GAS-MBK CASTILE-GAS-PMH CASTILE-GAS-CSB CASTILE-GAS-CWL O-T O-T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION • Important ope[...]

Page 2 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E · July 29, 2008 and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of [...]

Page 3 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E - T ABLE OF CONTENTS - July 29, 2005 Section 1: Listing and Code Approvals A. Appliance Certifi cations ...................... 4 B. Glass Specifi cations ............................ 4 C. BTU Specifi cations .............................. 4 D. High Altitude Installations ....................[...]

Page 4 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes[...]

July 29, 2008 Page 5 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, incl[...]

Page 6 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection,[...]

July 29, 2008 Page 7 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. Whe[...]

Page 8 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 4 T ermination Locations A. V ent T ermination Minimum Clearances Figure 4.2 Multiple V ertical T ermination Figure 4.1 T ermination Clearances Figure 4.3 specifi es minimum vent heights for various pitched roofs. Figure 4.3 Minimum Height from Roof to Lowest Discharge Failure to[...]

July 29, 2008 Page 9 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade , veran- da, porch, deck or balcony B = 12 in c h es ............ c le a r a n c e s to w i n d o w o r d o o r that may be opened, or to p[...]

Page 10 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home T echnologies (HHT) • Security Chimney's Secure V ent Chimney System • Selkirk Metalb[...]

July 29, 2008 Page 1 1 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E D. How to Use the V ent Graph E. V enting Guidelines 1 . Measure the vertical distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted lin[...]

Page 12 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E F . Horizontal T ermination 45° Elbow 1 in. (25mm) Clearance from appliance corner to combustible wall 1 in. (25mm) Clearance from appliance corner to combustible wall Wall Thimble/Heat Shield Wall Thimble/ Heat Shield Wall Thimble Cover Pipe Length Pipe Length T ermination Cap [...]

July 29, 2008 Page 13 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Step 3. For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in F[...]

Page 14 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly . It is important that the vent pipe extend into the vent termination cap a sufficient [...]

July 29, 2008 Page 15 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Figure 5.16 Check the instructions below for max[...]

Page 16 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Plumber ’s T ape connected to W all Strap W all Strap T wo 45˚ Elbows Figure 5.12 Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist[...]

July 29, 2008 Page 17 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Step 8. Slip the storm collar over the pipe, and push it down to the top of the flashing ( Figure 5.15 ). Use non-hardening sealant above and below the joint between the storm collar and the pipe. Optional High Wind T ermination Cap Secure Flashing with Non-Hardening Sealant and [...]

Page 18 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 2. Cathedral Ceiling Level Cathedral Ceiling Support Box 2 in. (51mm) Min. below finished ceiling Cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line Figure 5.17 Figure 5.17 Step 1. Follow installation Steps 1 and 2 under vertical [...]

July 29, 2008 Page 19 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 3. Class A Metal Chimney Figure 5.20 T ermination Cap Existing Metal Chimney System T op Adaptor Flashing 4 in. (102mm) Flex Pipe Retro Connector Direct V ent Pipe High Wind T ermination Cap Sheet Metal Screws Drill Four 1/8 in. (3mm) Diamater Holes Figure 5.22 Figure 5.23 Step 4[...]

Page 20 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Chimney Liner T ermination Cap Co-Axial to Co-Linear Connector 30 ft. (9m) of 3 in. (76mm) Flex Liner Exhaust Section (Cut to length) Pipe Length Optional 4 ft. (1m) of 3 in. (76mm) Flex Liner Air Intake Section The chimney must be sealed from the 4 ft. (1m) section to terminatio[...]

July 29, 2008 Page 21 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 10 in. x 10 in. (254mm x 254mm) framed opening in wall Studwall Masonry Chimney Retro Connector (4) Masonry Bolts (Not Included) Wall Thimble Cover Cut and bend flashing as needed to fit Sealant adhesive Figure 5.25 Figure 5.26 Step 1. Before cutting any holes, assemble the desir[...]

Page 22 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E High Wind T ermination Cap T op Adaptor (3) Sheet Metal Screws Flashing Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( Figure 5.29 ). Mount the retro connector to the masonry wall using masonry bolts. Redri[...]

July 29, 2008 Page 23 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi ed techn[...]

Page 24 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Fire Risk. Explosion Risk. • If the information in these instructions is not followed exactly , a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • The qualifi ed service agency is responsible for the pr[...]

July 29, 2008 Page 25 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E B. Gas Pressures If the pressure is not suffi cient, ensure: 1) the piping used is large enough. 2) the supply regulator is adequately adjusted. 3) that the total gas load for the residence does not exceed the amount supplied. The supply regulator (the regulator that attaches di[...]

Page 26 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally . Air only needs to be purged again if gas valve has been turne[...]

July 29, 2008 Page 27 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 7 Electrical Information A. Recommendation for Wire C. Standing Pilot Ignition System Wiring See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the Appliance This appliance DOES NOT require 1 10 V AC supply for operatio[...]

Page 28 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must have high temp[...]

July 29, 2008 Page 29 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. KIT CONTENTS: Rear vent grill. TOOLS REQUIRED: Power drill; #2 Phillips bit; high-temp silicone sealant (optional.) C. T op to Rear V ent Conversion Figure 8.1 Remove[...]

Page 30 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E D. Baf e Installation/Adjustment BAFFLE BAFFLE RET AINERS Figure 8.7 Position baffl e on top of baffl e retainers on left and right sides. Centering baffl e on retainers, ensure that the dark painted bevelled edge and darker painted baffl e bottom side faces toward the fro[...]

July 29, 2008 Page 31 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E F . Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur . PLEASE NOTE: Logs have been designed to work specifically with [...]

Page 32 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Handle glass assembly with care. CAUTION • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door removed, cracked, broken or scratched. • Repla[...]

July 29, 2008 Page 33 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Figure 8.19 Install speed control to switch panel. Attach knob to speed control. Figure 8.20 Cut out the rheostat/speed contorl cover on rear shield. Reinstall rear shield. Connect the blower to the power supply and turn on the gas supply . NOTE: This blower utilizes a snap disc [...]

Page 34 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E See vent graph for recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance. NOTE:[...]

July 29, 2008 Page 35 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when appliance is operating. Risk of: • Combus[...]

Page 36 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY[...]

July 29, 2008 Page 37 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12[...]

Page 38 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the correc[...]

July 29, 2008 Page 39 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the read[...]

Page 40 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 11 Maintaining and Servicing Y our Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. Risk of [...]

July 29, 2008 Page 41 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gask[...]

Page 42 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. Figure 12.1 Appliance Dimensions G A B C H I D E F Location Inches Millimeters Location Inches Millimeters A 23-5/8 600 F [...]

July 29, 2008 Page 43 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E B. V ent Components Diagram Figure 12.2 SL-D Series V ent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 1 1-3/4 in. (298mm) 5-3/4 in. (146mm) 6-5/8 in. (168mm) 6-3/8 in. (162mm) 6-1/2[...]

Page 44 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E C. V ent Components List Description HHT SL-P M= Multi Pack (6) Simpson Dura-V ent DirectV ent Pro Selkirk Direct-T emp Amerivent Direct Security Secure V ent 4” Pipe Length, Galvanized SLP4M ---- 4” Pipe Length, Black SLP4-BK ---- 6” Pipe Length, Galvanized SLP6M 46-DV A-0[...]

July 29, 2008 Page 45 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E 45° Elbow , Swivel, Black - 46DV A-E45B - - SV4EB45 90° Elbow , Galvanized SLP90M See Swivel 4DT -EL905 4D90LS - 90° Elbow , Black SLP90-BK See Swivel 4DT-EL90SB 4D90LBS SV4EBR90 90° Elbow , Swivel, Galvanized - 46DV A-E90 - - SV4E90 90° Elbow , Swivel, Black - 46DV A-E90B -[...]

Page 46 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E D. Service Parts List R CASTILE GAS (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 5-19-05 Ending Manufacturing Date: * Part number list on following page. #1 #2 #3 8 41 9 34 49 42 12 45 24 5 20 44 31 13 27 21 4 11 23 17 2 7 1 16 25 14 38 36 43 37 35 10 48 22 47 6 [...]

July 29, 2008 Page 47 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts List (cont’d.) R CASTILE GAS (NG, LP) Exploded Parts Diagram Beginn[...]

Page 48 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E D. Service Parts List (cont’d. ) R CASTILE GAS Beginning Manufacturing Date: 5-19-05 Ending Manufacturing Date: Item # Part Description Alphabetical Order SKU 38 Adapter , DV (starting collar , inner (4 in.) 200-2470 25 Adapter , V alve Extension 450-6330 10 Air Shutter Assembl[...]

July 29, 2008 Page 49 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts List (cont’d. ) R CASTILE GAS Beginning Manufacturing Date: 5-19-05[...]

Page 50 July 29, 2008 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E Item # DESCRIPTION P ART # 14 Blower Assembly BK-GAS Conversion Kit, LP LPK-MB Conversion Kit, NG NGK-MB W all Thermostat - Manual 812-3760 W all Thermostat - Progammable 81 1-0520 Remote Control, Smart Stat II 841-0960 Remote Control, Smart Batt II 841-0970 Refractory Assembly B[...]

July 29, 2008 Page 51 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E F . W arranty Policy Lifetime Warranty R LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime Warranty guarantees that the following components will work as designed for the life- time of the stove or Hearth & Home T echnologies will repair or repla[...]

Page 52 Quadra-Fire · Castile Gas Stove · 7023-1 1 1E July 29, 2008 Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HHT INDUSTRIES CONT ACT INFORMA TION : DEALERSHIP WHERE PURCHASED: ______________________________________ ______________________________________ _______________________________________ ___________[...]