Stovax Coal Effect Stove Range Conventional Flue manual

C e r a m i c a C o a l E f f e c t S t o v e R a n g e C on v en t io n al F l ue With upgradeable control valve I ns t r uc t io n s f or U se , I ns t a ll a ti o n a nd S er v i ci n g Fo r use i n G B, IE (G re at Br it ain a nd Ei re ) PR0615 Issue 4 (February 2007)) IMPORTANT Do not attempt to burn rubbish in this fire. This stove must only [...]

2 CONTENTS COVERING THE FOLLOWING MODELS: CERAMICA MANHATTAN 8578-P8578 PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 10 Technical Specifications 10 Site Requirements 11 Installation 12 Commissioning 17 SERVICING INSTRUCTIONS 18 Servicing Requirements 18 Fault Finding 19 How to replace parts 20 Basic spare p[...]

3 APPLIANCE COMMISSIONING CHECKLIST Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

1.12 In all correspondence, please quote the appliance type and serial number which can be found on the databadge at the rear of the stove. 1.13 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. Please consult with your local Gazco dealer i[...]

5 3.1 To turn the stove off, locate the control valve, turn the left- hand control knob until it points to off ( ). The main burner goes out leaving the pilot burning. 3.2 To turn the pilot off, locate the control valve, turn the right- hand control knob until it points to off ( ), the pilot goes out. 4.1 Your stove is fitted with a control valve t[...]

6 USER INSTRUCTIONS 6.1 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 3. 6.2 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 4. 6.3 Place three large coals on the front coal so that they lean against t[...]

13.1 Parts of this appliance become hot during normal use. It is recommended that a suitable fire guard be used for protection of young children and the infirm. Indeed, all parts of the appliance should be treated as a ‘working surface’ except for the control area. 7.1 The stove is fitted with the Gazco Flue Sure System, which will act to cut o[...]

8 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Packing Checklist Qty Description 1 Stove 1 Flue Blanking plate 1 Flue In fill plate 1 Coal set* 1 Flame Baffle* 1 Front Coal* 1 Fixing kit containing 1 Instruction Manual 2 Wood screws 2 Rawlplugs 1 Box spanner *Packed in appliance Model CAT. Gas Gas Type Working Pressure NOX Class Aeration Injec[...]

9 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in force, and must be a minimum of 127mm in diameter. (5"). 1.2 The minimum height of the flue or chimney must be 3 metres (10ft). Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance. 1.3 The c[...]

2.7 The stove is fitted with the Gazco Flue Sure System , which acts to cut off the gas supply to the appliance in the event of incorrect operation of the flue. If the system acts to shut off the gas supply, this indicates there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Continued o[...]

11 3.5 Remove the assembly and drill the two holes using a No. 12 masonry bit. Push the rawl plugs into the holes, and place the engine assembly in position, secure to the floor using the screws provided. See diagram 3. 3.6 Having run the gas supply to the stove, PURGE THE SUPPLY PIPE, this is essential to expel any debris that may block the gas co[...]

12 3.9 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 7. 3.10 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 8. 3.11 Place three large coals on the front coal so that they lean against the flame baffle[...]

13 3.15 Place the top ceramic panel into position so that the two spring clips slide against the inside of the side panels, gently position so that it sits centrally in the outer panels. Place the cast iron grille into the recess in the centre of the top panel, and locate the blanking plate into the grille, (if required), see diagram 13. 3.10 Check[...]

14 INSTALLATION INSTRUCTIONS COMMISSIONING 1.1 Close all openable doors and windows in the room. Ignite the stove and operate on maximum for 10 minutes. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening. In restricted locations a mirror can be used. See diagram 1. If there is [...]

15 IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. Operate the valve. Is there a spark? Consult Section 2 on page 4 and retry. Check alignment of pilot burner head. Change the ignition lead, see diagram 1, Servicing Requirements. Che[...]

16 PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Problem is with the pipework or fittings which lead to the fire. Correct and retry. Is thermocouple connection good in back of valve? Replace oxypilot. Will pilot stay alight? Chan[...]

17 This should allow full access to all major components. 2.1 Turn the gas supply off at the isolation device. Ensure the unit is cool. Use cover material to front of appliance to protect paintwork etc. Remove the door and place to one side. (4 nuts). Carefully remove the ceramic fuel components to a safe place. Remove front cover-plate (2 screws).[...]

2.3 Loosen main injector nut on airbox and disconnect from injector, see diagram 6, A. 2.4 Remove the 2 screws attaching burner to back of unit, see diagrams 7. Carefully withdraw burner unit upwards and tilt to remove the burner through door opening. Remove the 2 screws holding the heat shield in place. Replace in reverse order checking all joints[...]

SERVICING INSTRUCTIONS REPLACING PARTS 4.1 Gain access to the back of the pilot assembly, (see section 2) and disconnect the ignition lead from the electrode. 4.2 Remove the front cover from the control valve, (see diagrams 10 and 11). Disconnect the other end of the ignition lead from the valve body. Note the existing route of the ignition lead. 4[...]

20 6.5 Disconnect the ignition lead from the gas valve. 6.6 Undo the two bolts securing the gas valve to the appliance and remove the valve. 6.7 Replace in reverse order. 6.8 Check all joints for gas leaks. Check operation of the thermocouple and ignition lead. 7.1 Turn the gas supply off at the isolation device. Undo the thermocouple connection fr[...]

11.1 In order to change between gas types, it will be necessary to change the following items. • Pilot Unit • Control Valve • Main Injector • Aeration Plate (if required) • Databadge The relevant parts can be ordered as a conventional kit from Gazco. Always quote the appliance type and serial number when ordering spare parts. ** NOTE: THE[...]

22 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/CORGI Registration Num[...]

Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]