Stovax Steel Manhattan AR0365 manual

S t e e l M a n h a t t a n C o a l E f f e c t S t o v e R a n g e C on v en t io n al F l ue With upgradeable control valve I ns t r uc t io n s f or U se , I ns t a ll a ti o n a nd S er v i ci n g Fo r use i n G B, IE (G re at Br it ain a nd Ei re ) PR0617 Issue 4 (February 2007)) IMPORTANT Do not attempt to burn rubbish in this fire. This stov[...]

2 CONTENTS COVERING THE FOLLOWING MODELS MANHATTAN - 8619 - P8619 PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 10 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 15 How to replace parts 17 Basic spare parts list[...]

3 APPLIANCE COMMISSIONING CHECKLIST Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

1.12 In all correspondence, please quote the appliance type and serial number which can be found on the databadge at the rear of the stove. 1.13 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. Please consult with your local Gazco dealer i[...]

5 3.1 To turn the stove off, locate the control valve, turn the left- hand control knob until it points to off ( ). The main burner goes out leaving the pilot burning. 3.2 To turn the pilot off, locate the control valve, turn the right- hand control knob until it points to off ( ), the pilot goes out. 4.1 Your stove is fitted with a control valve t[...]

6 USER INSTRUCTIONS 6.1 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 5. 6.2 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 6. 6.3 Place three large coals on the front coal so that they lean against t[...]

7 7.1 The stove is fitted with the Gazco Flue Sure System, which will act to cut off the gas supply to the burner in the event of incorrect operation of the flue. If the system acts to cut off the gas supply, this indicates that there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Conti[...]

8 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering Models: MANHATTAN - 8619 - P8619 Packing Checklist Qty Description 1 Stove 1 Flue Blanking plate 1 Flue In fill plate 1 Coal set* 1 Flame Baffle* 1 Front Coal* 1 Fixing kit containing 1 Instruction Manual 2 Wood screws 2 Rawlplugs 1 Box spanner *Packed in appliance Model CAT. Gas Gas Type[...]

9 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in force, and must be a minimum of 127mm in diameter. (5"). 1.2 The minimum height of the flue or chimney must be 3 metres (10ft). Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance. 1.3 The c[...]

2.7 The stove is fitted with the Gazco Flue Sure System , which acts to cut off the gas supply to the appliance in the event of incorrect operation of the flue. If the system acts to shut off the gas supply, this indicates there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Continued o[...]

11 3.5 Remove the assembly and drill the two holes using a No. 12 masonry bit. Push the rawl plugs into the holes, and place the engine assembly in position, secure to the floor using the screws provided. See diagram 2. 3.4 Having run the gas supply to the stove, PURGE THE SUPPLY PIPE, this is essential to expel any debris that may block the gas co[...]

1 2 3.10 Place the steel top onto the casing so that the 2 lugs on the underside locate the top centrally within the casing. Place the cast iron grille into the recess in the centre of the top panel and locate the blanking plate into the grill (if required). See diagram 7. 3.11 Check the pull of the flue system by applying a lighted smoke pellet to[...]

13 4.2 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 11. 4.3 Place three large coals on the front coal so that they lean against the flame baffle, and the four large coals on the flame baffle so that they sit on the fingers, see diagram 12. 4.4 Place two small co[...]

14 INSTALLATION INSTRUCTIONS COMMISSIONING 1.1 Close all openable doors and windows in the room. Ignite the stove and operate on maximum for 10 minutes. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening. In restricted locations a mirror can be used. See diagram 1. If there is [...]

15 IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. Operate the valve. Is there a spark? Consult Section 2 on page 4 and retry. Check alignment of pilot burner head. Change the ignition lead, see diagram 1, Servicing Requirements. Che[...]

16 SERVICING INSTRUCTIONS FAULT FINDING CHARTS PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Problem is with the pipework or fittings which lead to the fire. Correct and retry. Is thermocouple connection good in back of valve? Re[...]

17 SERVICING INSTRUCTIONS REPLACING PARTS 1.1 All principal components can be replaced without removing the stove from its installation, although it will be necessary to remove the door and steel outer casing in order to access most components. In order to remove the casing, using the following procedure: 1.2 Lift off the decorative steel trim see [...]

18 2.4 Remove the 2 screws attaching burner to back of unit, see diagrams 4. Carefully withdraw burner unit upwards and tilt to remove the burner through door opening. Remove the 2 screws holding the heat shield in place. Replace in reverse order checking all joints for leaks. 3.1 Remove the burner module as described in Servicing Section 2 above. [...]

19 3.2 When replacing the pilot ensure the thermocouple follows its original route, i.e. along the pilot pipe. Attach the thermocouple to the pipe with new cable ties. 3.3 Set the spark gap. See diagram 6. 4.1 Gain access to the back of the pilot assembly, (see section 2) and disconnect the ignition lead from the electrode. 4.2 Remove the front cov[...]

20 6.3 Undo the single screw that secures the left-hand side of the control cover, see diagram 10. 6.4 To release the right-hand side of the control cover, insert the narrow blade screwdriver into the slot shown in diagram 11. Lever it gently and pull from the right-hand side at the same time. The cover will now come off. There is a small cylindric[...]

21 If the stove has been installed in a restrictive location, it may be necessary to remove the stove from its location. 9.1 Locate the sensor in the draught diverter opening, and gently pull the two wires off the terminals. Undo the two taptite screws and remove the sensor and the two plastic spacers. See diagram 14. 9.2 Refit a new sensor ensurin[...]

22 SERVICING INSTRUCTIONS REPLACING PARTS 12. CONTROL UPGRADE See Installation , section 1. * Set for Appliance 13. SHORT SPARES LIST Components Steel Manhattan NG LPG Pilot Unit P10036 P10037 Injector IN0045 IN0006 Aeration Plate ME1071 ME0834 Gas Valve GC0088K* Flue Sensor EL0001 Sensor Lead x 2 EL0064 Inerrupter GC0026 Mag Unit GC0092 Ignition L[...]

23 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer's Stamp/CORGI Registration Num[...]

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Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]