Weil-McLain ULTRA ULTRA-105 manual
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Buen manual de instrucciones
Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Weil-McLain ULTRA ULTRA-105. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Weil-McLain ULTRA ULTRA-105 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.
¿Qué es un manual de instrucciones?
El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Weil-McLain ULTRA ULTRA-105 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.
Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Weil-McLain ULTRA ULTRA-105, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.
Entonces, ¿qué debe contener el manual de instrucciones perfecto?
Sobre todo, un manual de instrucciones Weil-McLain ULTRA ULTRA-105 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Weil-McLain ULTRA ULTRA-105
- nombre de fabricante y año de fabricación del dispositivo Weil-McLain ULTRA ULTRA-105
- condiciones de uso, configuración y mantenimiento del dispositivo Weil-McLain ULTRA ULTRA-105
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas
¿Por qué no leemos los manuales de instrucciones?
Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Weil-McLain ULTRA ULTRA-105 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Weil-McLain ULTRA ULTRA-105 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Weil-McLain en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Weil-McLain ULTRA ULTRA-105, como se suele hacer teniendo una versión en papel.
¿Por qué vale la pena leer los manuales de instrucciones?
Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Weil-McLain ULTRA ULTRA-105, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.
Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Weil-McLain ULTRA ULTRA-105. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.
Índice de manuales de instrucciones
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Página 1
Part number 550-100-029/0810 Series identification: Read the boiler rating plate to determine the series num- ber. The rating plate is lo- cated inside the boiler jacket, on the right rear interior panel. Parameters settings: Instructions in this supple- ment are based on factory default parameter settings. s 7IRING s/PERATION s 4 R OUBLE[...]
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Página 2
2 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Contents 0LEASEREADBEFOREPR OCEEDING 3 (AZARDDElNITIONS [...]
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Página 3
3 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Please r ead befor e pr oceeding When servicing boiler — To avoid electric shock, disconnect electrical supply s before performing maintenance. To avoid severe burns, allow boiler to cool before per- s forming maintenance. F[...]
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Página 4
4 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Field wiring ELECTRICAL SHOCK HAZARD — For your safety, turn off electrical power supply at service entrance panel before making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe[...]
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Página 5
5 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Field wiring (continued) &IGURE Line voltage field wiring connections (service switch provided b y installer) &IGURE Low v oltage field wiring connections[...]
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Página 6
6 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Star tup Press the “Step” button until the display first digit shows 2. “2.” The last digit must show “1.” If any other number displays, 3. press the “+” or “–” button until “1” shows in the right-hand dig[...]
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Página 7
7 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide [ 2XXX ] (ignition) After prepurge, the control module opens the gas valve and starts ignition spark. If burner flame proves within 4.5 seconds, burner con- a. tinues to fire. Burner will fire at startup rate — 50% of maximum i[...]
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Página 8
8 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Star tup (continued) FOR YOUR SAFETY READ BEFORE OPERA TING OPERA TING INSTRUCTIONS TO TURN OFF GAS TO THE APPLIANCE s $ONOTTRYTOLIGHTANYAPPLIANCE s $ONOT TOUCH ANYELECTRIC SWITCH DO?[...]
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Página 9
9 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation Ultra Control Module The Ultra boiler is controlled by a microprocessor electronic con- trol — the Ultra Control Module. The module senses outlet water temperature, return water temperature, flue temperatur[...]
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Página 10
10 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Outdoor reset operation, if used Setpoint temperature with outdoor r eset All Ultra boilers are shipped with an outdoor temperature sensor. When this sensor is installed (low voltage terminal stri[...]
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Página 11
11 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Schematic wiring diagram — Ultra-80 through Ultra-230 &IGURE Operating infor mation[...]
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Página 12
12 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ladder wiring diagram — Ultra-80 through Ultra-230 &IGURE Operating infor mation (continued)[...]
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Página 13
13 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Schematic wiring diagram — Ultra-310 &IGURE The wire colors shown for the transformer in this wiring diagram supersede those shown on the boiler wiring label.[...]
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Página 14
14 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ladder wiring diagram — Ultra-310 &IGURE Operating infor mation (continued)[...]
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Página 15
15 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Ultra display overview &IGURE The data port is for use only when connecting a PC to the control, using the optional Advance Parameter Kit. Do not connect to this port for any other purpo[...]
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Página 16
16 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Standby mode — key functions & display &IGURE 7HERE TWO KEYS ARE SHOWN[...]
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Página 17
17 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Standby mode — boiler sequence display &IGURE[...]
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Página 18
18 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Parameter mode (also see refer ence table, &IGURE Figure 13, page 19)[...]
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Página 19
19 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Parameter Name Range Boiler display Description Details Boiler display Display position 1st 2nd 3rd 4th 1 T3-Set St[...]
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Página 20
20 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Information mode &IGURE[...]
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Página 21
21 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Hard Lockout mode (see &IGURE Figure 18, page 28 for further information) #HECK).&[...]
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Página 22
22 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide VERIFY PROPER OPERA TION AFTER SERVICING (see Ultra Boiler Manual for procedur es) T r oubleshooting ,ABEL ALL WIRES prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous opera- tion. [...]
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Página 23
23 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide REVIEW OF LAST LOCKOUT CODE MESSAGE T o access parameters, view RPM speed and the last Error Code: The boiler must be in “STBY” mode. 1. Press and hold the STEP button. 2. While holding STEP, press and hold the MODE button. 3. [...]
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Página 24
24 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler not firing and: Check for: Corrective actions: Display first digit shows a number from 1 to 8. Last digits show 2 or 3-digit number (boiler outlet water temperature). This is normal operation. 1 Boiler is in normal operati[...]
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Página 25
25 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler not firing and: Check for: Corrective actions: Display first digit shows 0 and last digits show 2 or 3-digit number (boiler outlet water temperature). Are r oom thermostat and DHW aquastat satisfied? 1 If yes, then boiler[...]
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Página 26
26 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. SOFT LOCKOUT [Display flashes 9, then b in first position; last two digits on steady (code)] Code Reason for soft lock[...]
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Página 27
27 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. SOFT LOCKOUT [Display flashes 9, then b in first position; last two digits on steady (code)] 25 Outlet water temp r os[...]
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Página 28
28 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] Code Reason for soft lockout [...]
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Página 29
29 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 02 Ignition failed thr ough 5[...]
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Página 30
30 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 04 V oltage lost after lockou[...]
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Página 31
31 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 18 Thermal overrun condition – Outlet water temperature above 210 °F . 1 This should only happen when the heat demand is lower than the l[...]
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Página 32
32 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 30 T emperature rise across boiler over 58 °F , and occurred 20 times. 1 Flow problem through boiler — Temperature rise through boiler sh[...]
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Página 33
33 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e VERIFY PROPER OPERA TION AFTER SERVICING (see Ultra Boiler Manual for procedur es) Removing and reinstalling components can change boiler behavior. After any maintenance procedure, you must prove the [...]
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Página 34
34 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e (continued) Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed. See page 33 for details.) Order Pr ocedure Descri[...]
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Página 35
35 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed. See page 33 for details.) Order Pr ocedure Description 5 Clean the burner . See s Figure [...]
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Página 36
36 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e (continued) Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed. See page 33 for details.) Order Pr ocedure Descri[...]
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Página 37
37 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide &IGURE Burner access and assembly (you must use the Maintenance Kit listed on page 33) &IGURE Gradually tighten the nuts, repeating the sequence shown below until the tor que reaches 50 inch-pounds[...]
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Página 38
38 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment O Check flame & combustion with instruments Initiate a call for heat on one of the heat demand inputs. 1. Press and hold both the Ultra control panel “Mode” and “+” but- 2. tons simult[...]
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Página 39
39 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment (continued) Measure natural gas input: 7. Operate boiler 10 minutes. a. Turn off other appliances. b. At natural gas meter, measure time (in seconds) required to c. use one cubic foot of gas. Calcu[...]
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Página 40
40 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment (continued) &IGURE Acceptable CO 2 / O 2 and CO values: CO 2 / O 2 values must be within 1.0% of the values listed below — "OILER &UEL (IGHlRE ,OWlRE #/ 2 / 2 ?[...]
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Página 41
41 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ultra Control Module parameters See information beginning on page 44 for detailed informa- tion on all Ultra control module parameters. Parameter descriptions 1. This section includes explanations of the adjustable parameters (begi[...]
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Página 42
42 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide How to set parameters Using the boiler display With the six buttons on the front of the boiler and the proper code the boiler can be both monitored and modified using the digital display (Figure 25). Perform the following steps wi[...]
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Página 43
43 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Default parameter settings — &IGURE $/./ 4 change any parameter unless the application requir es special settings Par . No. Parameter description Ultra-80 thru -230 Ultra-310 ONL Y Standard (to 5500 feet) High alt[...]
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Página 44
44 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Fixed-temperature operation (outdoor tem- perature sensor not installed) — To operate with constant outlet temperature, set parameter 4 to the required supply water temperature for the system. Outdoor reset operation The closer t[...]
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Página 45
45 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Outdoor reset curve and contr ol module parameters &IGURE T ypical reset curves &IGURE Parameter explanations (continued) See Figure 25, page 42 for procedure to access Parameter settings.[...]
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Página 46
46 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide &IGURE Parameter 11 — Automatic supply temperature boost operation — In the example below , the boiler is operating in outdoor reset mode, with a calculated setpoint temperatur e of 130°F . The call for heat h[...]
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Página 47
47 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter explanations (continued) Maximum fan speed 1. Parameters 13 and 15 can be set to limit the maximum boiler firing rate. Boiler firing rate is proportional to the fan speed, so reducing the maximum fan speed reduces maxim[...]
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Página 48
48 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide 3. Acceptable range (altitude up to 5,500 feet only): Ultra-80 to 230: s TORPM (13 to 52 on boiler display). Ultra-310: s TO RPM (14 to 58 on boiler dis- pla[...]
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Página 49
49 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Space heating on and off dif ferentials (hyster esis) — Parameters 22 and 23 &IGURE Differ ential (hyster esis) settings DO NOT change the differentials (hyster- esis) for DHW operation (parameters 24 25, 26 and 27).[...]
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Página 50
50 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 1 T3 set 68 to 142 104 to 150 1 Setting s 4ISTHE$(7TEMPERATUREDETECTEDBYANIMMERSIONSENSOR ?[...]
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Página 51
51 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 7 T4 maximum (see page 44) 60 to 78 Initial reading: s 0ARAMETER4 MAXIMUM APPLIESON[...]
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Página 52
52 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 17 Minimum fan speed DHW (see page 47) 13 to 52 SOFRPM Initial reading: s 5SETHIS?[...]
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Página 53
53 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 23 CH modulation differential OFF (see page 49) 0 to 18 Initial reading: s $IFFERENTIALMAYALSOBERE[...]
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Página 54
54 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 29 Blocking time DHW 0 to 30 TIMES SECONDS Initial reading: s 0ARAMETERIS?[...]
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Página 55
55 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 34 ST DIGIT 2nd CH circuit 0 to 8 Initial reading: First digit (2nd CH circuit): s DO NOT CHANGE PARA[...]
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Página 56
56 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 35 ST DIGIT 3-Way valve 0 to 2 Initial reading: First digit (3-way valve): s 5LTRACONTROLMODULE[...]
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Página 57
57 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 37 ST DIGIT PWM-level CH-pump 1 to 4 Initial reading: s 4HISFUNCTIONISNOTCURRENTLYSUPPORT[...]
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Página 58
58 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 42 ST DIGIT Special pump CH / DHW 0 to 3 Initial reading: First digit (Special pump CH/DHW): s 0 ?[...]
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Página 59
59 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide NOTES[...]
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Página 60
GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Installation information Boiler model Boiler CP number Boiler location Boiler location (continued) Altitude of location System type (brief description) Is an AM-4 installed? Installer/technician Installer/technician company name Company address Company address (c[...]