Woods Equipment BH6000 manual

OP E R A TO R ' S M A NU A L BAC KHOE MAN0306 (Rev . 5/23/ 2008) T ested. Proven. Un beat able. BH6000[...]

2 Introduction Gen’l (Re v . 2/19/2008) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g[...]

Introduction 3 MAN030 6 (Rev . 5/23/200 8) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii BH6000 SP ECIFICA T IONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction MAN0306 (Rev . 5/23/2008) BH6000 SPECIFICATIONS English Metric Descrip tion Illustra tion 8" Bucket 12" Bucke t 16" Bucke t 8" Bucket 12" Bucke t 16" Bucke t T ran spor t Height* A 60.0" 60.0" 1524 mm 1524 mm S tabiliz er S p read (Transport)* 51.0" 51.0" 1295 mm 1295 mm Angle of Depa[...]

Introduction 5 MAN030 6 (Rev . 5/23/200 8) BH6000 SPECIFICATIONS[...]

6 Introduction MAN0306 (Rev . 5/23/2008) GENERAL INFORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated with any n ecess ary s afety shie lding remove d. The pur pose of thi s manu al is to as sist in settin g up, operatin g and m aintai[...]

Safety 7 BH6000_ SR (Rev . 7/14/2006) INST ALLA TION  Hyd raul ics must be conn ecte d as inst ruct ed in this manual. Do not substitute part s, modify , or connect in any other way .  Af ter connecting hoses, check that all control lever posi tions function a s ins tructed in the Oper a- tor's Manual. Do not put into serv ice until cont[...]

8 Safety BH6000_ SR (Rev . 7/14/2006 )  Never p ut bac khoe in to ser vice unles s backh oe manufacturer's sub-f rame has been inst alled and adjust ed.  Be sure that backhoe is properly mounte d, adjusted, and in good operating condition.  Make su re all s afety dec als are installed. Replace if damaged. (See Safety Decals section fo[...]

Safety 9 BH6000_ SR (Rev . 7/14/2006) MAINTENANCE  Do not modify or alter or permit anyone else to modify or alter the equipme nt or any of its compo- nent s in any way .  Do not allo w bystanders in the area w hen oper- ating, att aching, removing, assembling, or servic- ing equipment.  Y our dealer can supply original equipment hydraulic[...]

10 Safety MAN030 6 (Rev .5/23/2008 ) 1 - SERIAL NUMBER P LATE LOCK 33437-E 37884-A FLOA T 37885-A 8 - PN 378 85 7 - PN 3 7884 6 - PN 334 37 W ARNING PINCH POINT Keep hands clear . 1006885 5 - PN 100 6885 4 - PN 100 8365 W ARNING HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRA TE SKIN AND RESUL T IN SEVERE INJUR Y , GANGRENE OR DEA TH.  Check for l[...]

Safety 11 MAN0306 (Rev . 5/23/2008) 2 - PN 100 8363 3 - PN 100 8364 " 1008363 TO A VOID SEVERE INJURY OR DEA TH,  Read Operator's Manual (Obtain from dealer or , in the United States and Canada call 1-800-319-6637) and follow all safety rules.  Make sure all safety decals are installed and readable. Replace if damaged.  Make sure[...]

12 Operation MAN0306 (Rev . 5/23/2008) OPERATION The op erator i s respons ible for the safe o peration of the back hoe. T he operat or must be prope rly traine d. Opera tors sh ould b e fami liar wit h th e backho e, the tractor , and all sa fety pr actices bef ore start ing opera - tion. Re ad the safet y rule s and safe ty deca ls o n pages 7 to[...]

Operation 13 MAN030 6 (Rev . 5/23/200 8) Mechani cal failure s such as a hos e rupt ure will cau se a load to drop . Lifting a heav y load with th e dipper stick , then oper ating the boom, could caus e boom t o dro p. In either cas e, if a nyone is in th e operati ng area (max i- mum reac h of bucket) as shown in Figure 1, ser ious injury or death[...]

14 Operation MAN0306 (Rev . 5/23/2008) After becom ing fa milia r with th e bac khoe o peration , practice c oordina ted use of the co ntrols in a s afe ope n area at re duced engi ne spee d. Gradua lly inc rease engine s peed as the te chnique i s master ed. Operate backhoe g ently a nd smoothl y . Avoid sw ingin g boom into ma inframe . Sudd en s[...]

Operation 15 MAN030 6 (Rev . 5/23/200 8) Figure 5 . T rench ing SIDE SLOPE T RENCHING OR EXCAVATING  Be careful w hen swinging l oaded bucket on hill- side. Alwa ys dump spoil on uphil l side of back hoe to minimize rollover possibility . When oper ating on a side s lope, the ba ckho e must b e position ed using one o f thes e two me thods as sh[...]

16 Operation MAN0306 (Rev . 5/23/2008) Figure 9 . Thumb in S to rage P osition NOTE: Do not operat e thumb us ing the se hole p osi- tions. Dam age to thumb wi ll occu r . Figure 10 . TR A N S P O R T  Always engage swing and boom tr ansport locks and att ach Slow Moving V ehicle (SMV) sign before transporti ng backhoe.  Power unit must be eq[...]

Operation 17 MAN030 6 (Rev . 5/23/200 8) Figure 12 . Backhoe T i e Down L ocation REMOVE AND STORE B ACKHOE  The only time the backhoe may be operated from a position other than the operato r seat is dur- ing backh oe att achment and rem o val. Operat or must: • Read Mounting Kit Manual instructions on att aching and removing backhoe and use e[...]

18 Operation MAN0306 (Rev . 5/23/2008) PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY ) The operato r sho uld perfo rm the foll owing check lis t before op erating b ackhoe. ___ Check t hat bac khoe i s prop erly and secu rely attached to trac tor . ___ Make sur e all hydr aulic c onnec tions are tight and all hydraul ic l ines an d hose s a[...]

Owner Service 19 MAN030 6 (Rev . 5/23/200 8) OWNER SER VICE The i nforma tion i n this sect ion is writ ten for opera tors who p ossess basic mecha nical skills. If you need he lp, your dealer ha s tra ined ser vice techn icians availa ble. For your protec tion, re ad and follow th e safety informa - tion in this manual.  Keep hands and body awa[...]

20 Owner Service MAN030 6 (Rev . 5/23/ 2008) LUBRICATION  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance. Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. Figure 16 shows lubric ation points for th e backho e. It is recom mended t ha[...]

Owner Service 21 MAN030 6 (Rev . 5/23/200 8) CLEANING Af t er Each Use ● Remove la rge deb ris su ch as clu mps of dirt, gr ass, crop r esidue, e tc. fr om machi ne. ● Inspect machine and repl ace w orn or damaged par ts. ● Replace a ny sa fety deca ls tha t are missing or not readabl e. Periodically or Before Extended S torage ● Clean la r[...]

22 Dealer Se rvice MAN030 6 (Rev . 6/16/2 006) DEALER SER VICE The inf ormati on in th is s ection is wr itten fo r deal er se r- vice pe rsonnel . The repair desc ribed he re requir es specia l skills and tools . If your sh op is not proper ly equipped or yo ur mecha nics are no t prop erly tr ained in this ty pe of repair , it m ay be more ti me [...]

Dealer Service 23 MAN0306 (Rev . 6/16/2006 ) Spool Rep air Whene ver repair ing sp ools o r positi oner , re place valv e spool s eals w hich a re in cluded i n the s pool s eal re pair kit. Disasse mble Remove the joyst ick assembl y and /or singl e lev er con - trol fro m valve. Remo ve the p lastic d ust cap from p osi- tioner (5, 6). U nscrew t[...]

24 Dealer Se rvice MAN030 6 (Rev . 6/16/2 006) ADJUST CONTROL V ALVE LINKAGE Reconnec t contro l linkag e to va lve. Control h andles should be pos ition ed as sho wn. When compl eting a mai ntenance fun ction on the valve, perform a functi onal test by p lacing control handl es in their va rious po siti ons a nd make certain the cor rect operatio [...]

Dealer Service 25 MAN0306 (Rev . 6/16/2006 ) Swing Cylinder Figure 20 . Swing Cylinder Disasse mble On the 2-1 /2" spanner nu t type cy linder s, Figure 20 , unscrew spanner nut ( 1) using a spanner wre nch, or careful ly use a punch and ha mmer . T a p rod guide ( 2) into barrel (3) abo ut 1/2". Rem ove round retain ing ring (G ). Pull o[...]

26 Assembly MAN030 6 (Rev . 5/23/2 008) ASSEMBLY GENERAL ASSEMBLY INSTRUCTIONS Backho e ass embly is the r espon sibili ty of the WOO DS dealer . The backh oe should be delive red to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal oper ating con ditio ns. Set back hoe up as re ceiv ed from the fa ctor y with thes e instr[...]

Assembly 27 MAN0306 (Rev . 5/23/2008 ) INSTALL DIPPERSTI C K CYLINDER Remove piv ot pin (6) from end of dipperstick (1). Attach dippersti ck cylin der (4) to dippe rstick wi th piv ot pin ( 6) and sec ure with bol t (12) and flang e lockn ut (13) . Make sure h ydrauli c ho ses are not twisted after bo om an d dippersti ck are a ssembl ed. Figure 20[...]

28 Assembly MAN030 6 (Rev . 5/23/2 008) INST ALL OPTIONAL STABILIZER STR E ET P A D 1. Remove c otter p ins, head less pin, a nd stabiliz er pad from the e nd of ea ch stabi lizer a rm. NOTE: On earl ier stabiliz er arms th e mountin g holes are not avail able, hole s will have to be drille d. See F igure 21 to loc ate and dr ill two 25/64” (.391[...]

Dealer Check List s 29 MAN0306 (Rev . 5/23/2008 ) DEALER CHECK LIST PRE- DELIV ERY CH ECK LIS T (DEALER ’ S RESPONSIBILITY) Inspect the ba ckhoe ( and sub -frame when ap plicabl e) thor oughly aft er a ssemb ly to be c ertai n it is set up properly before del ivering it to the custome r . The che ck lists are a remin der o f poin ts to inspec t. [...]

30 Dealer Check Lists MAN0306 (Rev . 5/23/2008) NOTES[...]

Part s 31 MAN030 6 (Rev . 5/23/2008 ) P ARTS INDEX BH6000 BH6000 Ma in Frame Assemb ly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 BH6000 Ma in Frame Assemb ly Part s List . . . . . . . . . . . . . . . . . . . . . 33 BH6000 Dip perstick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 BH6000 Boo m Assemb ly .[...]

32 Part s MAN03 06 (Rev .5/23/2008) BH6000 MAIN F RAME ASSEMBLY[...]

Part s 33 MAN030 6 (Rev . 5/23/2008 ) BH6000 MAIN F RAME ASSEMBLY R E F PART QTY DESCRIPTION 1 1008270 1 Main frame 2 1008376 1 Swing fram e machined BH600 0 3 1008396 1 Console BH6000 w/d ecals 4 1008284 1 Bracket, console 5 1008285 1 Link bent, console 6 1008335 1 Link, l ockup w/de cal 7 1008260 2 Arm, stab ilizer 8 1008265 2 Pad, st abiliz er 9[...]

34 Part s MAN03 06 (Rev .5/23/2008) BH6000 DIPPERST ICK ASSEMBLY R E F PART QTY DESCRIPTION 1 1008240 1 Dippersti ck BH6000 2 1008368 1 Bucket, 8" - or - 2 1008312 1 Bucket, 12" - or - 2 1008316 1 Bucket, 16" 3 1014202 A/R T oo th, bucket 1.95 x 7. 5 4 1008201 1 Hydraulic c ylinder 2 .25 x 1.125 x 12 .50 5 1008208 2 Link, g uide 6 10[...]

Part s 35 MAN030 6 (Rev . 5/23/2008 ) BH6000 BOOM ASSEMBLY R E F PART QTY DESCRIPTION 1 1008220 1 Boom BH600 0 2 1008201 1 Hydraulic c ylinder 2 .25 x 1.1 25 x 12.5 (t ang, see p age 36) 3 1008202 1 Hydraulic c ylinder 2 .25 x 1.1 25 x 12.5 (clev is, see page 3 6) 4 10082 90 2 Clamp, h ose 9/ 16 5 1008336 4 Clamp, 6 hose 6 1008337 2 Link, cla m p 7[...]

36 Part s MAN03 06 (Rev .5/23/2008) BH6000 VALVE CON TROLS & HARDWARE BH6000 CYLIND ERS R E F P ART QTY DESCRIPTION 1 1008206 1 V alve, 6 spo ol monobl ock 2000 ps i 2 1008321 1 Plate, contro l linkage moun ting 3 1008322 2 Sleeve . 325 x .463 x .680 4 1008369 1 Control ha ndle, righ t 5 1008370 1 Control ha ndle, lef t 6 37613 6 Rod end, 5 /16[...]

Part s 37 MAN030 6 (Rev . 5/23/2008 ) BH6000 C ONTROL VALVE R E F P ART QTY DESCRIPTION A 1008206 1 V alve - 6 spool MBLK 2000 p si 1 1008384 1 S pool, 4-positio n float 2 1008385 5 S pool, 3-positio n 3 33343 1 S pool, positi on cont a sy 4-pos ition 4 33345 5 S pool, pos c ont asy 3 -position 5 38628-1 2 Control as sembly stabili zer 6 33342 1 V [...]

38 Part s MAN03 06 (Rev .5/23/2008) BH6000 HOSES & FITTINGS[...]

Part s 39 MAN030 6 (Rev . 5/23/2008 ) BH6000 HOSES & FITTINGS P ART S LIST HOSES OPTIONAL ST ABILIZER STREET P A D R E F P ART QTY DESCRIPTION 1 1008254 2 T ube ass embly - ben t, hydraulic 2 62367 15 Adapter , 9/16 JI CM x 9/16 O -ring 3 37508 2 Adapter , 9/16 JICM x 9/16 O-ring (restricted) 4 63558 7 Elbow , 9/1 6 JICM x 9 /16 O-ring 90° 5 3[...]

40 Part s MAN03 06 (Rev .5/23/2008) BH6000 MEC HANICAL TH UMB R E F P ART QTY DESCRIPTION 1 1023220 1 Thumb 2 1023308 1 Lower cha nnel 3 1023312 1 Upper cha nnel 7 1012579 1 Hitch pi n, 3/4 x 4 8 304 056 1 Cle vis pi n R E F P ART QTY DESCRIPTION 9 1023224 1 Clevis pin , 1 x 8 10 1023223 1 Pin, 1.0 x 9. 19 1 1 101 1867 2 Bushing, 1.0 x 1.13 x 1.5 ([...]

Appendix 41 Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT T ORQUE C HART Always tighten har dware to the se values unles s a di ff e rent t orque v alue or tighte ning p rocedure i s li sted for a spec ific applica tio n. F ast eners mus t alwa y s be replace d with t he same grade as spec ified in the m anual par ts lis t. Always use the[...]

42 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... ............. .......... ................. ....... Agriculture ASABE . ............ ....... American Socie ty of Ag [...]

Index 43 MAN0306 (Rev . 5/23/2008) INDEX ASSEMBLY Attach B ackhoe to Tract or 27 Gene ra l Ass em bly In st ruct ion s 2 6 Install B ackhoe Brack ets 27 Inst all Bu cket 27 Install D ipper stic k 27 Inst all Hy draul ic Hose s 27 Install O ptio nal St abilize r Stree t Pa d 28 Install S tabil izer 26 DEALER CHECK LI ST Delivery Check Li st (Deal er[...]

F-3079 (Rev . 5/15/2008) W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W ood s Boundar y TM Utility V ehicles) Ple ase E nte r Info rm atio n Below an d Save fo r Futu re R efer enc e. Date P urch ased: _____ _____ ________ ____ _____ _ Fr om ( Deal er): ___ _____ _____ _______ _____ _____ _____ _____ ___ Model Numb er: __[...]

F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers and W oods B oundary TM Utility V ehicles ) W oods Equipm ent Company ( “WOODS”) w arrants this prod uct to be free f rom defect in material and workmansh ip for a period of nine ty (90) days from the date of deli very of the prod[...]

P ART NO. MAN0306 © 2004 Woods Equipment Company . All rights reserved. WOODS, t he Woods logo, and "T ested. Proven. Unbeat able." are trademarks of Woods Equipment Company . All other trademarks, trade names, or serv ice marks not owned by W oods Equipment Company that appear in t his manual are the property of t heir respec tive compa[...]