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Buhler 2895E manuel d'utilisation

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- nom du fabricant et année de fabrication Buhler 2895E
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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Buhler 2895E ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Buhler 2895E et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Buhler en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Buhler 2895E, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Buhler 2895E, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

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  • Page 2

    PRINTED IN CANADA WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications. Buhler Manufacturing’s obligations under this w[...]

  • Page 3

    bühler Allied Front-End Loader - 1 - P4493 2895E OPERATOR’S AND PARTS MANUAL Table of Contents D e s c r i p t i o n P a g e Registration and Policy Loader Specifications .......................................................................................... 2 Introduction Terminology ..........................................................[...]

  • Page 4

    bühler Allied Front-End Loader - 2 - P4493 LOADER SPECIFICATIONS Illustration (TSL shown)[...]

  • Page 5

    bühler Allied Front-End Loader - 3 - P4493 Specification Chart Item Description 2895E REG 2895E TSL 2895E S REG 2895E S TSL A Maximum lift height to pivot pin [in/cm] 181/460 181/460 169/429 169/429 B Maximum lift height under level bucket [in/cm] 172/437 172/437 160/406 160/406 C Clearance with bucket dumped [in/cm] 146/370 146/370 134/340 134/34[...]

  • Page 6

    bühler Allied Front-End Loader - 4 - P4493 INTRODUCTION This manual has been provided as information regarding the specifications, safe operation and maintenance of your agricultural front-end loader. Read and understand this manual and the tractor manual prior to operating to obtain the best use of operating your loader. Keep this manual for refe[...]

  • Page 7

    bühler Allied Front-End Loader - 5 - P4493 Serial Decal Location: The serial decal is located on the inside left arm of the loader joint plate. Please record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the loader and will be required to obtain correct replacement [...]

  • Page 8

    bühler Allied Front-End Loader - 6 - P4493 SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate the loader properly. It is your responsibility to inform subsequent operators and owners of these precautions. General Safety Notes: 9 Im[...]

  • Page 9

    bühler Allied Front-End Loader - 7 - P4493 Safety Decals: Safety Decal Location illustrates the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align [...]

  • Page 10

    bühler Allied Front-End Loader - 8 - P4493 Safety Decal Location[...]

  • Page 11

    bühler Allied Front-End Loader - 9 - P4493 The following pictorials indicate important precautions to be used during the operation of the loader. WARNING WARNING WARNING FA LLING HAZARD To pr event seri ous injur y or deat h: Do not lift, carry or al low anyone to ride on or work from any portion of loader. HIGH PRESS URE FLUID To prevent serious [...]

  • Page 12

    bühler Allied Front-End Loader - 10 - P4493 PRE – OPERATION WARNING The tractor must be equipped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over. CAUTION Maximum rated loader capacity may exceed tractor rating. Load restrictions or reduction in hydraulic[...]

  • Page 13

    bühler Allied Front-End Loader - 11 - P4493 OPERATION General Operating Notes: The following section provides general information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual . Observe all safety precautions and follow local laws pertaining to t he use of your l[...]

  • Page 14

    bühler Allied Front-End Loader - 12 - P4493 All Buhler - Allied hydr aulic valves are self-centering and return to neutral from all positions except float. The float or detent spool is only to be used on the boom circuit. This position allows the oil to freely flow through the valve so the lift cylinders can extend or retract. It can be engaged by[...]

  • Page 15

    bühler Allied Front-End Loader - 13 - P4493 Minimize turning angle and length of run between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. WARNING Carry the load no higher than necessary to clear the terrain. Turn and brake slowly. Always be sure that loading area is level and on solid grou[...]

  • Page 16

    bühler Allied Front-End Loader - 14 - P4493 For back grading, either load the bucket and position the heel on the ground or position the bucket at 40 q or less below level as shown. Place the valve in the float position and back up slowly. IMPO RTAN T: Float position must be used to reduce down pressure, otherwise cylinder rod(s) and/or bucket dam[...]

  • Page 17

    bühler Allied Front-End Loader - 15 - P4493 Handling bales and pallets: For safe handling of bales and pallets please follow procedures below: WARNING Do not operate A – Frame for bales without the stabilizers. With a single spear, enter one of the ends of the bale and drive the spear horizontally into the center or slightly above center of the [...]

  • Page 18

    bühler Allied Front-End Loader - 16 - P4493 When loading bales onto a trailer, park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency. As you lift the bale using the regular loader, it is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20 q angle. ([...]

  • Page 19

    bühler Allied Front-End Loader - 17 - P4493 Grapple: The grapple is designed to safely prevent loads (bales, silage) from falling out of the bucket. (Refer to pictorial below for options listed) WARNING Travel at low speeds. Carry loads as low as possible. Avoid sharp turns and uneven terrain. Manure tine kits available. Pre punched tine holes sta[...]

  • Page 20

    bühler Allied Front-End Loader - 18 - P4493 INSTALLING / REMOVING LOADER Installing: CAUTION Prior to initial mounting, cycle loader cylinders to displace air. This ensures the loader will remain in the storage position and operate consistently. 1. Position the tractor centrally and parallel to the loader uprights. Drive forward slowly until the l[...]

  • Page 21

    bühler Allied Front-End Loader - 19 - P4493 5. With the tractor in neutral, continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops. Shut the tractor off and set park brake. 6. Install both upright attachment pins and secure with hairpin clip. Start the tractor and slowly raise l[...]

  • Page 22

    bühler Allied Front-End Loader - 20 - P4493 2. Lower attachment level to the ground while engaging float position. Ensure attachment rests firmly on ground with minimal downward pressure. If required extend bucket cylinders to rotate upright rearward. At this stage the pin should have no pressure. Set tractor park brake and remove loader lock pins[...]

  • Page 23

    bühler Allied Front-End Loader - 21 - P4493 INSTALLING / REMOVING LOADER ATTACHMENTS Installing: 1. Position tractor centrally within the bucket hooks. Dump Quick-tach slightly from vertical position. Slowly drive the tractor forward until the Quick-tach contacts the bucket. 2. Slowly raise the loader to engage the Quick-tach within both bucket ho[...]

  • Page 24

    bühler Allied Front-End Loader - 22 - P4493 LUBRICATION Lubricate loader bushings and pivots every eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected outside temperature range. Lithium, Molybdenum and synthetic greases are preferred. Use the tractor hour[...]

  • Page 25

    bühler Allied Front-End Loader - 23 - P4493 MAINTENANCE General Inspection: CAUTION Lower attachment and loader to ground, place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing loader. WARNING Relieve hydraulic pressure before repairing, adjusting or disconnecting[...]

  • Page 26

    bühler Allied Front-End Loader - 24 - P4493 Mounting Kit: After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals thereafter re-torque all mounting kit bolts. (See below for proper bolt torques) Bolt Torque Chart: Standard Metri c ft-lbs NM ft-lbs NM ft-l bs NM ft-lbs NM ft-lbs NM ft-lbs NM ft-lbs NM 0.25 6 7 8 11 12 16 6 [...]

  • Page 27

    bühler Allied Front-End Loader - 25 - P4493 Hydraulics: WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, be sure all connections are tight and the lines[...]

  • Page 28

    bühler Allied Front-End Loader - 26 - P4493 A yearly inspection of the valve is recommended. However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff. Where temperatures fluctuate from one extreme to another or exposed to high salt the intervals for maintenance should be increased to pro[...]

  • Page 29

    bühler Allied Front-End Loader - 27 - P4493 On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain access to the valve spool. Clean all debris and any existing corrosion. Spray areas with a light corrosion resistant lubricant. Re-mount cables sleeves and adjust so that joystick is centered in both axis to the base. Lock[...]

  • Page 30

    bühler Allied Front-End Loader - 28 - P4493 TSL GENERAL NOTE AND INSTRUCTIONS 1. The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range [...]

  • Page 31

    bühler Allied Front-End Loader - 29 - P4493 TROUBLE SHOOTING Possible Cause Quick couplers leaking Hydraulic oil too heavy. Oil filter plugged. Hydraulic pump worn. Oil line restricted or leaking. Control valve does not shift properly. Air in hydraulic system. Cylinder leaks internally. Faulty valve. Air leak in pump inlet line. Air in hydraulic s[...]

  • Page 32

    bühler Allied Front-End Loader - 30 - P4493 Trouble Shooting Continued Problem Insufficient lift capacity. Slow leak down. Excessive wear on bottom of bucket and wear pads. Hydraulic cylinders inoperative. Pump operating continually on closed center tractor hydraulics system. Loader lift and bucket tilt controls do not work according to decal. Val[...]

  • Page 33

    bühler Allied Front-End Loader P4493 - 31 - 2895E & 2895E S PARTS APPENDIX Description Page 2895E & 2895E S Main Frame Asse mbly .............................................................................. 32 Hydraulic Plumbing ................................................................................... 34 2895E TSL & 2895E S [...]

  • Page 34

    bühler Allied Front-End Loader P4493 - 32 - 2895E & 2895E S Main Frame Assembly 5[...]

  • Page 35

    bühler Allied Front-End Loader P4493 - 33 - 2895E & 2895E S Main Frame Assembly Item Part No. Description 2895E 2895E S 1 24966 2895 Main Frame Weldme nt (113579, 113633 includ ed) 1 - 1 24944 2895 S Main Frame Weldment (bushings in cluded) - 1 2 25388 2895 Euro Quick Attach Weldment 1 1 3 Ref. Lift Cylinder (see cylinder assembly) 2 2 4 Ref. [...]

  • Page 36

    bühler Allied Front-End Loader P4493 - 34 - 2895E & 2895E S Hydraulic Plumbing Assembly[...]

  • Page 37

    bühler Allied Front-End Loader P4493 - 35 - 2895E & 2895E S Hydraulic Plumbing Assembly Item Part No. Description 2895E 2895E S 1 Ref. Bucket Cylinder (See cylinder assembly for brea kdown) 2 2 2 Ref. Lift Cylinder (See cylinder assembly for breakdown) 2 2 3 812703 Ho se 3/8 x 22 3/4-16 MORB x 3/4-16 SWFJI C 4 4 4 114492 Ho se 3/8 x 22 3/4-16 [...]

  • Page 38

    bühler Allied Front-End Loader P4493 - 36 - 2895E TSL & 2895E S TSL Main Frame Assembly 45 45[...]

  • Page 39

    bühler Allied Front-End Loader P4493 - 37 - 895E TSL & 2895E S TSL Main Frame Assembly Item Part No. Description 2895E TSL 2895E S TSL 1 24967 2895 TSL Main Frame Weldment (bushings incl.) 1 - 1 24945 2895 S TSL Main Frame Weldment(bushings incl.) - 1 2 25388 2895 Euro Quick Attach Weldment 1 1 3 Ref. Lift Cylinder (see cylinder assembly) 2 2 [...]

  • Page 40

    bühler Allied Front-End Loader P4493 - 38 - 2895E TSL & 2895E S TSL Hydraulic Plumbing Assembly 4 3 15 13 7 B B A 12 VIEW A- A 3 4 9 10 11 14 6 17 13 16 5 2[...]

  • Page 41

    bühler Allied Front-End Loader P4493 - 39 - 2895E TSL & 2895E S TSL Hydraulic Plumbing Assembly Item Part No. Description 2895E 2895E S 1 Ref. Bucket Cylinder (See cylinder assembly for brea kdown) 2 2 2 Ref. Lift Cylinder (See cylinder assembly for breakdown) 2 2 3 114605 Hose 3/8 x 24 3/4-16 MORB x 3/4-16 SWFJI C 2 2 4 811467 Hose 3/8 x 36 3[...]

  • Page 42

    bühler Allied Front-End Loader P4493 - 40 - Possible Attachment Interference (2895E TSL & 2895E S TSL) Regular loader linkage setup allows for maximum rollback. TSL loader linkage setup provides reduced rollback. When fully rolled back, large attachments (such as the C2000 Grapple) may contact the 2895E TSL or the 2895E S TSL pivot plate. This[...]

  • Page 43

    bühler Allied Front-End Loader P4493 - 41 - 2895E Cylinder Assembly NOTES: 1. Bucket cylinder shown 2. All cylinder seals are contained in correspon ding seal kit. 3. Refer to page 44 for prevailing torque for locknut s. CAUTION Maximum pressure – 3000 psi Bucket Cylinders Lift Cylinders Regular & TSL Regular TSL Regular Short Diameter 3.00&[...]

  • Page 44

    bühler Allied Front-End Loader P4493 - 42 - Hydraulic Fitting Torques: (ft-lbs) (NM) (ft-lbs) (NM) -04 7/16-20 14-16 20-22 10-11 13-15 -05 1/2-20 18-20 24-27 13-15 18-20 -06 9/16-18 24-26 33-35 17-19 23-26 -08 3/4-16 50-60 68-78 34-38 47-52 -10 7/8-14 72-80 98-110 50-56 69-76 -12 1-1/16-12 125-135 170-183 70-78 96-106 -14 1-3/16-12 160-180 215-245[...]

  • Page 45

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  • Page 46

    Buhler Manufacturing “ a partnership” Customer Support: 1-888-524-1003 1260 Clarence Ave. Box 7300 Winnipeg, MB. R3C 4E8 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com Printed in Canada Allied Division 1201 Regent Ave. W. Box 1003 Winnipeg, MB R2C 3B2 Ph.: (204) 661-8712 Fax: (204) 654-4331 Farm King Division 301 Mountain Street S. Mord[...]