Great Dane GBKW2552S manuel d'utilisation

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Un bon manuel d’utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Great Dane GBKW2552S décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

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Tout d'abord, le manuel d’utilisation Great Dane GBKW2552S devrait contenir:
- informations sur les caractéristiques techniques du dispositif Great Dane GBKW2552S
- nom du fabricant et année de fabrication Great Dane GBKW2552S
- instructions d'utilisation, de réglage et d’entretien de l'équipement Great Dane GBKW2552S
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Great Dane GBKW2552S ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Great Dane GBKW2552S et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Great Dane en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Great Dane GBKW2552S, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Great Dane GBKW2552S, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Great Dane GBKW2552S. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    200315 03/06/2006 TCU20866 C5 Chariot Brutus GBKW2552S, GBKH2752S GBKW2561S, GBKH2761S OPERA T OR’S MANUAL[...]

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    [...]

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    All information, illustrations and specificat ions in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT© 2006 Auburn Consolidated Industries Inc. All rights reserved COPYRIGHT© 2006 W ARNING: The Engine Exhaust from this product contains chemical[...]

  • Page 4

    Safety Labels - 2 SAFETY LABELS MODEL NUMBER (POWER UNIT) (A): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ SERIAL NUMBER (POWER UNIT) (A): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ENGINE MODEL NUMBER(B): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ENGINE SERIAL NUMBER (B): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ E[...]

  • Page 5

    Safety Labels - 3 SAFETY LABELS DANGER Do not mow without discharge chute or entir e grass catcher in place. DANGER T o avoid injury from rotating blades and thrown objects, st ay clear of deck edge and keep others away . Do not mow without discharge chute or entire grass catcher in place. DANGER • Cigarettes, flames or sparks c ould cause batter[...]

  • Page 6

    Safety Labels - 4 SAFETY LABELS W ARNING T o avoid injury from rotating belts , keep all shields and guards in place. W ARNING Hot surface CAUTION • Operator training required • Read operator ’s manual • Keep shields in place • Never carry riders • Keep people a safe distance away • Maintain all safety devices • Before leaving machi[...]

  • Page 7

    Safety - 5 SAFETY Emission Control System Certification Lab el NOTE: T ampering with emission contro ls and components by unauthorized personnel may resu lt in severe fines or penalties. Emission controls and comp onents can only be adju sted by EP A and/or CARB authorized service centers. Contact your Great D ane Equipment Retailer concern ing emi[...]

  • Page 8

    Safety - 6 SAFETY • Be aware of the mower discharge direction and do not point it at anyone. • Do not operate the machine while under the influe nce of alcohol or drugs. • Use care when loading or unloading the machine into or off of a trailer or truck. • Use care when approaching blind corners, shrubs, trees, or other objects that may obsc[...]

  • Page 9

    Safety - 7 SAFETY Protect Children • Death or serious injury can occur when young children associate having fun with a lawn mowing machine simply because someone has given them a ride on a machine. • Children are attracted to lawn mo wing machines and mow ing activities. They don’t understand the dangers of rotating blades or the fact that th[...]

  • Page 10

    Safety - 8 SAFETY Keep Riders Off • Only allow the operator on the machine. Keep rid ers off. • Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury . • Riders obstruct the operator ’s view resulting in the machine being operated in an unsafe manner . A void High Pressu re Flu[...]

  • Page 11

    Safety - 9 SAFETY • Shut off fuel while storing or transpor ting. Do not store fuel near flames or drain indoors. • Park machine on level ground. Never allow untra ined personnel to service machine. Understand service procedure before doing work. • Use jack stands or lock service latches to support components when required. Securely support a[...]

  • Page 12

    Operating - 10 OPERATING • Never remove the fuel tank cap or add fuel with the engine running. Allow engine to cool before refueling. • Never add fuel to or drain fuel from the machine indoors. Move machine outdoors and provide adequate ventilation. • Clean up spilled fuel immediately . If fuel is spilled on clothing, change clothing immediat[...]

  • Page 13

    Operating - 1 1 OPERATING • Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately . • Prolonged exposure to sunlight will damage the hood surface. Operator S tation Controls A- Motion Control Levers B- Park Brake Lever C- Seat Adjustment Lev er D- Hourme ter E - Ig nition Key Switch F- P T O K n o b [...]

  • Page 14

    Operating - 12 OPERATING Adjusting Seat Front-to-Back Adjus tment 1.Park machine safely . (See Parking Safely in the SAFETY section.) 2.Sit on the oper ator seat. 3.T o adjust the seat front to back, pu sh and hold the seat adjustment le ver (A) away from the seat. 4.Slide forward o r backward to desired position. 5.Release lever . Seat Height Adju[...]

  • Page 15

    Operating - 13 OPERATING 4.Push ROPS into upr ight position. 5.Install drilled pin (B) into holes o n left and right side of ROPS, and secure in place with spring pins (A). 6.Check the ROPS bolt to rque if the ROPS is loose. Lowering ROPS 1.Park machine safely . (See Parking Safely in the SAFETY section). 2.Remove spring pin (A) fr om drilled pin ([...]

  • Page 16

    Operating - 14 OPERATING NOTE: The rear anti-scalp wheels are located under the rear of the mower deck. 4.Adjust anti-scalp wheel (A) to o ne of two positions (B). • Remove screw (C), nut and washer . • Adjust wheel up or down so it is approximately 6-13 mm (1/4-1/2 in.) above mowing surface. 5.Install wheel with attaching hardware. 6.Adjust al[...]

  • Page 17

    Operating - 15 OPERATING T e sting Seat Sw itch Procedure 1: 1.Sit on the oper ator seat with the motion control levers in the neutral detent position (standard levers) or neutr al lock position (optional “over the lap” lev ers). 2.Unlock the park brake. 3.Push PTO knob down to disengage. 4.Turn key switch to the start position. 5.Raise slightl[...]

  • Page 18

    Operating - 16 OPERATING Using the Key Switch NOTE: Machine will only start if th e following conditions exist: • Park brake is locked. • PT O is disen gaged. • Motion control leve rs are in the neutral d etent position (sta ndard levers) or neutral lock position ( optional “over the lap ” levers). • T o turn ignition off, turn key to t[...]

  • Page 19

    Operating - 17 OPERATING Using the Choke Engage Choke: • Pull choke knob (A) out. Disengage Choke: • Push choke knob (A) in. Using the Motion Contr ol Levers NOTE: T wo ty pes of control levers are available - stan dard “center steer” levers and optional “o ver th e lap” levers. The operation of both styles of levers is the same except [...]

  • Page 20

    Operating - 18 OPERATING Forward and Reverse Motion: 1.Move throttle lever to the fu ll-throttle position. 2.Unlock the park brake. 3.Op tional “o ver the lap” levers: Move b oth motion control levers from the neutral lock position inward to the neutral position. 4.Push the co ntrol levers forward to begin forward motion. • The farther forwar[...]

  • Page 21

    Operating - 19 OPERATING Sharp Left T urn: • Push right control lever forward and pull left control lever rearward at the same time. Sharp Right T urn: • Push left control lever forward and pull right control lever rearward at the same time. St arting the Engine 1.Sit on the oper ator seat. 2.Lock the park brake. 3.Move both motion control leve[...]

  • Page 22

    Operating - 20 OPERATING Engaging Mower 1.Adjust mower deck to desired cutting he ight. 2.St art engine. 3.Move throttle lever to the 1 /2 - 3/4 throttle position. 4.Unlock the park brake. 5.Move both motion control levers to the neutr al position. NOTE: In cold weather or with a new m achine, it may be necessary to engage the choke at th e same ti[...]

  • Page 23

    Service Intervals - 21 SERVICE INTERVALS • Mow tall or wet grass twice. Cut grass at half desired height – then cut at desired height. • T ravel slow when mowing tall, thick or wet grass. • A void damaging grass by slipping or skidding machine dr ive wheels. Practice smooth control lever movements. • When performing sharp turns, do not al[...]

  • Page 24

    Service Lubrication - 2 2 SERVICE LUBRICATION Service Lubrication Grease Use a general all-purpose grease with an NLGI grade No. 2 rating. Wet or high speed conditions may requi re use of a special-use grease. Contact your Servicing dealer for information. Spra y Lubricant Use a general-purpose petroleum-based spray lubricant. Lubrication Point s 1[...]

  • Page 25

    Service Engine - 23 SERVICE ENGINE 6.Grease traction drive belt tension arm pivot (G). 7.Grease mower deck drive belt tension arm (H). NOTE: Use spray lubricant to lubricat e the following items: 8.Lubricate mower deck idler pulle ys (K-M). 9.Lubricate hydrau lic pump control arms (N). 10.Lubricate control lever pivot shaft (O). 1 1.Lubricate seat [...]

  • Page 26

    Service Engine - 24 SERVICE ENGINE Checking Engine Oil Level NOTE: Check oil twice a day if you run en gine over 4 hours in a day. Make sure engine is cool when checking engine oil level. 1.Park machine safely . (See Parking Safely in the SAFETY section.) 2.Allow engine to cool. 3.Remove dipstick (A). Wipe with a clean cloth. 4.Install dipstick and[...]

  • Page 27

    Service Engine - 25 SERVICE ENGINE Cleaning Engine Air Int ake Screen and Fan Keep air intake screens and engine cool ing fins clear of debris to ensure proper cooling. See the engine manufac turer ’s owner’s manual provided with your machine for the complete proce dure. Checking and Cleaning Air Filter Element s NOTE: It may be necessary to ch[...]

  • Page 28

    Service T ransmission - 26 SERVICE T RANSMISSION Service T ransmission Hydraulic Oil Use only 5W-50 or 15W-50 all synthetic oil. Checking Hydraulic Oil Level 1.Park machine safely . (See Parking Safely in the SAFETY section.) 2.Unscrew and remove hydraulic reserv oir cap/dipstick (A) from hydraulic oil reservoir . 3.Wipe dipstick with a clean cloth[...]

  • Page 29

    Service T ransmission - 27 SERVICE T RANSMISSION 1 1.St art engine. 12.Move throttle lever to 3/4-throttle p osition. 13.Unlock the park brake. 14.Run engine in full forward position for several minutes and th en cycle motion control levers forward and rearward seve ral times. Check for leaks around filter . 15.S top engine. Check oil level. Add oi[...]

  • Page 30

    Service T ransmission - 28 SERVICE T RANSMISSION Check Neutral Creep NOTE: Check and adjust motio n control linkages with th e machine parked on a hard, level surface. 1.St art engine. 2.Set throttle lever to full-throttle p osition. 3.Unlock the park brake. 4.If the rear dr ive wheels begin to creep, an adjustment is required. Neutral Creep Adjust[...]

  • Page 31

    Service T ransmission - 29 SERVICE T RANSMISSION NOTE: If the machine travels to th e left, adjust the right speed drift screw (A). If the machine travels to t he right, adjust the left spe ed drift screw (B). 3.Adjust the appropr iate speed drift screw (A or B) as follows: a.Loosen jam nut (C or D). b.Adjust the screw (A or B) one turn clockwise. [...]

  • Page 32

    Service T ransmission - 30 SERVICE T RANSMISSION Hydraulic System Hose Routing A- Hydraulic Reservoir B- Oil Filter C- Right Hydraulic Pu mp D- Right Wh eel Motor E - L eft Wheel Motor F - Left Hydraulic Pump[...]

  • Page 33

    Service S teering & Brakes - 31 SERVICE S TEERING & BRAKES Hydraulic System Schematic A- Control Input Shaft B- Pump Blo ck C- Charg e Pump D- Charge System Check V alve E - R ight Hydraulic Pump F - Manual Bypass (Free-Wheel) V alve G- Right Wheel Motor H- Cooling Or ific e I - Charge Relief V alve J - Left Wheel Motor K- Left Hydraulic Pu[...]

  • Page 34

    Service S teering & Brakes - 32 SERVICE S TEERING & BRAKES Removing and Inst alling Front Caster Wheels Removing 1.Park machine safely . (See Parking Safely in the SAFETY section.) 2.Lift front of machine with a safe lifting device. 3.Remove hex nut (A) and whe el bolt (B). 4.Remove wheel (C) fr om assembly yoke. Installing 1.Install replac[...]

  • Page 35

    Service S teering & Brakes - 33 SERVICE S TEERING & BRAKES 3.Remove cotter pin (B). 4.Turn castle nut (C) 1/4 turn clockwise. 5.Install a new cotter pin. Do not loosen the castle nut to align cotter pin hole, tighten to align. 6.Replace dust cover. 7.T e st machine to determine if shi mmy is still present. Repeat adjustment as necessary . S[...]

  • Page 36

    Service Mower - 34 SERVICE MOWER • T o mount in the high position, mount the lever s to the top four holes in the mounting bracket. • T o mount in the low position, mount the levers to the bottom four holes in the mounting bracket. Checking and Aligning Motion Control Leve rs - Optional Over the La p Levers Check Alignment: 1.Park machine safel[...]

  • Page 37

    Service Mower - 35 SERVICE MOWER Removing Foot Plate 1.Park machine safely . (See Parking Safely in the SAFETY section.) 2.Raise foot pla te (A) using hole (B). 3.Remove and retain hardware (C) securing foot plate (A) on both sides of machine. 4.Remove foot plate. Installing Foot Plate 1.Install foot plate (A) using hardwa re (C) saved earlier . 2.[...]

  • Page 38

    Service Mower - 36 SERVICE MOWER Picture Note: Discharge chut e raised for photo clarity . 3.Position right mower blade (A) (dis charge side) in the side-to-side position. 4.Measure from outside blade tip to the ground. • The dif ference between both measureme nts should be no greater than 3 mm (1/8 in.). 5.If side-to-sid e level is not within sp[...]

  • Page 39

    Service Mower - 37 SERVICE MOWER Checking and Adjusting Cutting Height Checking Thrust Arm-t o-Stop Rod Clearance (T ransport Positio n) 1.Park machine safely . (See Parking Safely in the SAFETY section.) 2.Set mower deck to tr ansport (fully raised) position. 3.Check clear ance (A) from the top of the thrust arms (B) to the bottom of the thrust ar[...]

  • Page 40

    Service Mower - 38 SERVICE MOWER 4.Loosen jam nut (A). 5.Check the mower deck drive belt (B) tension. The belt sh ould deflect a maximum of 13 mm (1/2 in.) when a force of 4.5 kg (10 lb) is applied to the center of the longest span. When properly adjusted, there would be approximate ly a 2 mm (1/16 in.) gap between the spring coils. • T o increas[...]

  • Page 41

    Service Mower - 39 SERVICE MOWER NOTE: Only replace blades. Never straight en or weld them. Checking Mower Blades 1.Park machine safely . (See Parking Safely in the Safety Section). 2.Raise the mower deck to the transport position (also the 12.7 cm [5 in.] cutting height position). 3.Raise front of machine with a safe lifting device. • Support wi[...]

  • Page 42

    Service Electrical - 40 SERVICE ELECTRICAL 3.Remove nut (A), pulley ( B) and spacer (C). 4.Remove retaining ring (D), spindle shaft (E), lower bear ing (F) and spacer (G) from spindle housing (H). Discard bearing. 5.Remove and discard upper bearing (I). 6.Clean entire assembly . 7.Install a new lower bearing (F) and spacer (G) on the spindle shaft [...]

  • Page 43

    Service Electrical - 41 SERVICE ELECTRICAL Installing: 1.Install battery (H) using J-bolts (G), bracket (F), washers and nuts (E). 2.Connect the positive batte ry cable (D) first, then the negative cable (B). 3.Apply petrole um jelly or silicone spray to the terminals to prevent corrosion. 4.Slide covers (A and C) over battery terminals. Cleaning B[...]

  • Page 44

    Service Electrical - 42 SERVICE ELECTRICAL Wiring Schematic[...]

  • Page 45

    Service Miscellaneou s - 43 SERVICE MISCELLANEOUS Service Miscellaneous Using Proper Fuel Use regular grade unleaded fuel with an octane rating of 87 octane or higher . Fuel blends containing up to 10% ethanol or up to 15% MT BE reformulated fuel are acceptable. Do not use fuel or additives containing methanol as engine damage can occur . Always us[...]

  • Page 46

    T roubleshooting - 44 T ROUBLESHOOTING 2.Slightly loosen five wheel nuts (A). 3.Lift machine w ith a safe lifting device. 4.Remove wheel nuts. 5.Remove wheel and tire assembly ( B). Installing Rear Drive Wheels/Tightening Hardware: 1.Install new wheel and tire assembly . 2.Install and tighten wheel nuts in numbered sequence shown for safe wheel ins[...]

  • Page 47

    T roubleshooting - 45 T ROUBLESHOOTING Engine Electrical System If Check Engine Will Not S tart or Is Hard to S tart Motion control levers not in the neutral detent (or neutral lock) position. Park brake lever unlocked. Key switch not in proper position. PT O engaged. Loose or corroded starter cable connections. S tale or improper fuel/fuel level. [...]

  • Page 48

    T roubleshooting - 46 T ROUBLESHOOTING Machine Park Brake Ste e ri n g Mower Deck PTO Clutch Does Not Engage Blown 20-amp fuse (main power circuit). Faulty PTO switch. Faulty PT O clutch. Loose PT O clutch connections. S tarter Turns Slowly Loose or corroded battery or ground connections. Low battery power - charge batt ery . Engine oil viscosity t[...]

  • Page 49

    S torage - 47 ST O R A G E Sto r ag e Storing Saf ety Prep aring Machine for Storage 1.Repair any worn or damaged parts. Replace parts if necessary . T ighten loose hardware. 2.Repair scratched or chipped metal surfaces to prevent rust. 3.Remove grass and debr is fr om machine. 4.Clean under the deck and remove grass and debris from inside chute an[...]

  • Page 50

    Assembly - 48 ASSEMBLY • Cut plastic tie straps fastening the front wheels to the shipping crate. • Cut plastic tie straps holding the discharge chute up. • Cut plastic tie straps securing the motion control levers to the machine. Check Fluid Levels NOTE: Refer to the Service sections of the operator ’s manual for information regarding chec[...]

  • Page 51

    Assembly - 49 ASSEMBLY 1.Remove and retain the two locknuts and cap screws securing the flanges at the rear of the seat frame to the m achine. 2.Pivot seat frame (A) fo rward until it rests on the hinge stops. 3.Remove and retain the seat pivot shoulder bolts (B) and nuts. 4.Remove protective cover s from seat screws. NOTE: The seat mounting hardwa[...]

  • Page 52

    S pecifications - 50 S PECIFICATIONS NOTE: Using a tapered drift will aid in the alig nment of mounting holes and ease installation of cap screws. 5.Lay ROPS on the grou nd, slide it up to the bumper and align the appropriate hole in the ROPS flange with the lower rear mounting holes in the machine frame and bumper . Install an M10 cap screw , remo[...]

  • Page 53

    Getting Quality Service - 51 GETTING QUALITY SERVICE Inflation Rear (Maximum) . . . . . . . . . . . . . . . . . . . . . 69-97 kPa (10-14 psi) Wheel Nut T orque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 N•m (75 lb-ft) Cap acities Fuel T ank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.2 L (8 [...]

  • Page 54

    ENGINE AND RELA TED COMPONENTS - KAW ASAKI - 52 ENGINE AND RELA TED COMPONENTS - KA W ASAKI[...]

  • Page 55

    ENGINE AND RELA TED COMPONENTS - KA W ASAKI - 53 ENGINE AND RELA TED COMPONENTS - KA W ASAKI Ref. No. Part No. Description Qty . Remarks 1 14M7166 LOCK NUT 4 M8 2 19M7897 SCREW 4 M8 X 35 3 200318 PULLEY 1 ENGINE T O PUMP 4 GDA10017 CLUTCH 1 MAG-ST OP ELECTRIC 5 D18056 SP ACER 1 6 D14208 LOCK W AS HER 1 7 19H2531 CAP SCREW 1 7/16" X 3" 8 T[...]

  • Page 56

    ENGINE AND RELA TED COMPONENTS - KOHLER 27 HP - 54 ENGINE AND RELA TED COMPONENTS - KOHLER 27 HP[...]

  • Page 57

    ENGINE AND RELA TED COMPONE NTS - KOHLER 27 HP - 55 ENGINE AND RELA TED COMPONENTS - KOHLER 27 HP NOTES Ref. No. Part No. Description Qty . Remarks 1 14M7396 LOCK NUT 4 M8 2 19M8317 SCREW 4 M8 X 40 3 20031 1 PUL LEY 1 ENGINE TO PUMP 4 GDA10122 CLUTCH 1 MAG-ST OP ELECTRIC 5 GDU10312 SP ACER 1 6 D14208 LOCK W AS HER 1 7 D24022 BOL T 1 8 TCA15389 HOSE[...]

  • Page 58

    FUEL DELIVERY SYSTEM COMPONENTS - 56 FUEL DELIVER Y SYSTEM COMPONENTS Ref. No. Part No. Description Qty . Remarks 1 181251 FILLER CAP 1 2 M88753 HOSE 1 3 R56101 CLIP 2 4 GDA10012 FUEL T ANK 1 5 D18144 BUSHING 1 6 GDU10026 FUEL PICKUP 1 (INCLUDES M145626) 7 M63277 LOCK NUT 2 7.925 MM (5/16") 8 E53830 CLAMP 2 9 M63277 LOCK NUT 2 7.925 MM (5/16&q[...]

  • Page 59

    OVER THE LAP CONTROL ASSEMBL Y - 57 OVER THE LAP CONTROL ASSEMBL Y Ref. No. Part No. Description Qty . Remarks 1 TCU14989 TUBE 2 2 M131 171 GRIP 2 3 GDU10047 STRAP 2 4 19M8320 SCREW 4 M10 X 45 5 14M7518 FLANGE NUT 4 M10 6 03M7195 BOL T 2 M10 X 45 7 M85516 LOCK NUT 2 M10 8 TCU13271 ARM 2 9 GDU10275 COVER 1 10 37M7059 SCREW 3 M5 X 12[...]

  • Page 60

    ELECTRICAL AND RELA TED COMP ONENTS - 58 ELECTRICAL AND RELA TED COMPONENTS[...]

  • Page 61

    ELECTRICAL AND RELA TED COMPONENTS - 59 ELECTRICAL AND RELA TED COMPONENTS Ref. No. Part No. Description Qty . Remarks 1 57M7120 FUSE 1 20 AMP 2 D18334 SWITCH 2 NEUTRAL 3 M1 10159 NUT 1 4 AM101561 SWITCH 1 IGNITION 5 TCU17401 KEY 1 6 24M7349 W ASHER 2 21 X 37 X 3 MM 7 GDA10060 WIRING LEAD 1 KA WASAKI 8 GDA10055 WIRING HARNESS 1 KA W ASAKI 9 GDA1010[...]

  • Page 62

    CONSOLE AND CONTROL ASSEMBL Y - 60 CONSOLE AND CONTROL ASSEMBL Y[...]

  • Page 63

    CONSOLE AND CONTROL ASSEMBL Y - 61 CONSOLE AND CONTROL ASSEMBL Y NOTES Ref. No. Part No. Description Qty . Remarks 1 GDA10083 CONSOLE 1 2 19M7785 SCREW 5 M10 X 25 3 14M7396 LOCK NUT 7 M8 4 D14133 CAP SCREW 2 5 N10217 LOCK NUT 2 6 GDU10046 BRACKET 1 RH SEA T PLA TE 7 GDU10045 BRACKET 1 LH SEA T PLA TE 8 19M7867 SCREW 4 M8 X 25 9 14M7396 LOCK NUT 16 [...]

  • Page 64

    Hydrostatic drive system Comp onents - 62 HYDROST A TIC DRIVE SYSTEM COMPONENTS[...]

  • Page 65

    Hydrostatic drive system Components - 63 HYDROST A TIC DRIVE SYSTEM COMPONENTS NOTES Ref. No. Part No. Description Qty . Remarks 1 D24028 FITTING 6 2 BULK HOSE AR (21") CASE RE TURN, (MAKE FROM TY22503) 3 BULK HOSE AR (5") CASE RET URN, (MAKE FROM TY22503) 4 BULK HOSE AR (1 1-1/4") CASE RETURN, (MAKE FROM TY22503) 5 BULK HOSE AR (1 1[...]

  • Page 66

    TRACTION DRIVE AND BRAKES - 64 TRACTION DRIVE AND BRAKES[...]

  • Page 67

    TRACTION DRIVE AND BRAKES - 65 TRACTION DRIVE AND BRAKES Ref. No. Part No. Description Qty . Remarks 1 GDA10036 PIVOT 1 2 D25059 ARM 1 IDLER 3 D18076 BUSHING 2 4 D18205 FITTING 1 5 D14104 SNAP RING 1 6 24H1441 W ASHER 1 7 GDA10032 IDLER 1 8 03M7192 BOL T 3 M1 0 X 30 9 14M7518 FLANGE NUT 6 M1 0 10 19H1801 CAP SCREW 1 3/8" X 2" 1 1 24H1305 [...]

  • Page 68

    Hydraulic Schematic - 66 HYDRAULIC SCHEMATIC[...]

  • Page 69

    Seat Component s - 67 SEAT COMPONENT S Ref. No. Part No. Description Qty . Remarks 1 192068 SUSPENSION SEA T 1 181749 KIT 1 SEA T ADJUSTER 181461 ARM REST 1 SINGL E SUSPENSION W/HDWR 181074 SEA T SWITCH 1 2 24H1887 W ASHER 4 1 1/32" X 1" X 0.134" 3 TCU17356 P AD 1 CUT TO LENG TH 4 200324 SEA T PLA TE (YELLOW) 1 5 135139 BOL T 1 1/ 2 [...]

  • Page 70

    FRAME ASSEMBL Y[...]

  • Page 71

    FRAME ASSEMBL Y - 69 FRAME ASSEMBL Y * NOTE: See authorized servicing engine dealer for engines and engine related se rvice items. Always reference the engine model number wh en ordering part s. NOTES Ref. No. Part No. Description Qty . Remarks 1 200338 FRAME 1 2 14M7396 LOCK NUT 1 M8 3 E53830 CLAMP 1 4 GDU10222 PLA TE 1 5 03M7199 BOL T 4 M12 X 35 [...]

  • Page 72

    FRONT CASTER ASSEMBL Y - 70 FRONT CASTER ASSEMBL Y[...]

  • Page 73

    FRONT CASTER ASSEMBL Y - 71 FRONT CASTER ASSEMBL Y NOTES Ref. No. Part No. Description Qty . Remarks 1 200334 YOKE 1 CASTER 2 TCU14490 ROUND RE T AI NER 2 3 AA21840 BALL BEARING 2 4 TCU13871 SP ACER 1 5 TCA13769 TIRE AND WHEEL ASSEMBL Y 1 13" CASTER 6 19M7978 CAP SCREW 1 7 14M7276 NUT 1 M16 8 TCU13454 SP ACER 1 9 E14625 SEAL 1 10 JD8933 BEARIN[...]

  • Page 74

    ROPS - 72 ROPS NOTES Ref. No. Part No. Description Qty . Remarks 1 TCA16051 ROPS 1[...]

  • Page 75

    Notes - 73 NOTES[...]

  • Page 76

    SPINDLE ASSEMBL Y - 74 SPINDLE ASSEMBL Y               [...]

  • Page 77

    SPINDLE ASSEMBL Y - 75 SPINDLE ASSEMBL Y NOTES Ref. No. Part No. Description Qty . Remarks 1 200041 S pindle Assembly 1 Includes items 2, 3, 4, 5, 6, 14 2 200046 Ball Bearing 2 3 200042 Housing 1 4 200044 S pacer 1 1.000 x 1.250 x 2.772 5 200043 Shaft, S pindle 1 6 200045 Bolt 3 3/8-16 7 D13055 Nut, Pulley (S pecial) 3 8 D18209 Pulley , Cutter Hous[...]

  • Page 78

    DECK LIFT ASSEMBL Y - 76 DECK LIFT ASSEMBL Y[...]

  • Page 79

    DECK LIFT ASSEMBL Y - 77 DECK LIFT ASSEMBL Y NOTES Ref. No. Part No. Description Qty . Remarks 1 TCU18697 BEARING CAP 8 2 GDA10093 ARM 1 3 GDU10242 PLA TE 1 4 19M7796 SCREW 1 M6 X 30 5 H137327 LOCK NUT 1 6 GDA10092 ARM 1 7 19M7803 SCREW 8 M8 X 70 8 14M7396 LOCK NUT 8 M8 9 JD7849 LUBRICA TION FITTING 4 10 GDA10101 LEVER 1 1 1 W10728 BUSHING 1 12 R58[...]

  • Page 80

    48" AND 52" CUTTING DECK - 78 48" AND 52" CUTTING DECK[...]

  • Page 81

    48" AND 52" CUTTING DECK - 79 48" AND 52" CUTTING DECK Ref. No. Part No. Description Qty . Remarks 1 GDA10104 MOWER DECK 1 48" GDA10088 MOWER DECK 1 52" 2 D18209 PULLEY 3 CUTTER HOUSING 48" D18084 PU LLEY 3 CUTTER HOUSING 52" 3 D13024 SP ACER 3 4 D13055 NUT 3 5 200041 SPINDLE 3 6 1 9M7786 BOL T 18 M10 X 1.5 X[...]

  • Page 82

    61" CUTTING Deck - 80 61" CUTTING DECK[...]

  • Page 83

    61" CUTTING Deck - 81 61" CUTTING DECK Ref. No. Part No. Description Qty . Remarks 1 GDA10077 MOWER DECK 1 61" 2 D1821 1 PULLEY 3 CUTTER HOUSING 61" 3 D13024 SP ACER 3 4 D13055 NUT 3 5 200041 SPINDLE 3 6 1 9M7786 BOL T 18 M10 X 1.5 X30 HHFCS 7 E63526 NUT 18 M10 X 438 HHSFN 8 D18055 SP ACER 9 9 9 67347 BOL T 3 5/8-1 1 X 2.25 10 1[...]

  • Page 84

    61" CUTTING Deck - 82 61" CUTTING DECK LABELS[...]

  • Page 85

    LABELS - 83 LABELS NOTES Ref. No. Part No. Description Qty . Remarks 1 181023 Decal 1 HYDRO OIL SPECS. 2 D28167 Decal 1 THRO TTLE CON SOLE 3 D28181 Decal 1 NO STEP 4 GDU10254 Decal 1 CHARIO T 5 200343 LABEL 1 BRUTUS 6 GDU10256 LABEL 2 PUPPY P AW 7 GDU10257 LABEL 1 GREA T DANE BLACK 8 GDU10258 LABEL 1 GREA T DANE WHITE 9 GDU10259 LABEL 1 MOTION CONT[...]

  • Page 86

    LABELS - 84[...]