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Powermatic PM1800 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Powermatic PM1800 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

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Tout d'abord, le manuel d’utilisation Powermatic PM1800 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Powermatic PM1800
- nom du fabricant et année de fabrication Powermatic PM1800
- instructions d'utilisation, de réglage et d’entretien de l'équipement Powermatic PM1800
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Powermatic PM1800 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Powermatic PM1800 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Powermatic en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Powermatic PM1800, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Powermatic PM1800, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Powermatic PM1800. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Opera ting Instructions and Parts M anual 18-inch Band Sa w Model P M180 0 Pow ermatic 427 New Sanf or d Rd. LaVergne, TN 37086 Part No . M-1791800 Ph.: 800-274-6848 Revi si on B1 01/ 2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

  • Page 2

    2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday. W arranty Pe riod The ge neral warranty l asts for the t ime period s pecified[...]

  • Page 3

    3 Ta ble of Cont ents W a rrant y and Ser v ic e .............................................................................................................................. 2  Tab l e o f Con ten ts ............................................................................................................. ....................... 3  Wa r [...]

  • Page 4

    4 Tr oubl eshooti ng – Operat ional P r oblem s ............................................................................................... 32  Tr oubl eshooting – M echanical and El ectrical Pr oblem s .......................................................................... 3 4  Re place men t Par ts ...............................[...]

  • Page 5

    5 Wa r n i n g 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury. 3. Replac e the warning l abe l s if t hey become obscured or rem [...]

  • Page 6

    6 21. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 22. G i v e your work undiv ided attenti on. Looking around, c arry ing on a conv ersation and “ horse-play” are carel ess ac t s that can r es ul t in seri ous injury . 23. Mai ntain a balanc ed s tanc e at all times so that y ou [...]

  • Page 7

    7 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Powerm atic Model P M1800 Band Saw. This m an ual c ontains instr ucti ons on i ns t allati on, sa f ety precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m achine ha[...]

  • Page 8

    8 Features and T erm i nology Figur e 1[...]

  • Page 9

    9 Unpacking Open shi pping cont ainer and c heck for s hi pping dam age. Report any dam age immediatel y to your di stri butor and shippi ng agent. Do not discar d any shi ppi ng m a t eri al until the Band S aw is assem bled and r unning pr oper l y. Com pare t he content s of your cont ai ner with t he f o ll ow i ng parts li s t and phot os to m[...]

  • Page 10

    10 Inst allat ion Too l s re q ui red for assemb ly and set up: 7/32” hex ( All en) wrench 6mm hex ( All en) wrench 12mm open- end wrench Square Ho i st o r f ork lift, with stra ps Rem o v e all cr ating and plasti c fr o m around t he m ach i ne. Remove any s c rews or straps hol ding the band sa w to t he shi ppi ng pall et. Exercise care w he[...]

  • Page 11

    11 The m eas ur ement should be the sam e at both ends of the r ear r ail . Adjust as needed. 3. Ti ghten t he three screws wit h a 12m m wrench. Fron t Rail a nd G uide Tube Refer t o F igure 6. 4. I ns tal l the front rail to t he f ront edge of the tabl e, using t w o 5/16- 18 x 3/4 hex c ap screws (AA) , tw o 5/16 lock washe rs (BB) , and two 5[...]

  • Page 12

    12 Fence to T a ble Clearance 1. Chec k the cl earance bet w een the t able and the bot tom of the f ence (Figure 10) . The f ence should not rub against t he tabl e surf ace but be sl ightly abov e i t. Thi s gap should be t he same at the front o f t he tabl e as it is at t he bac k. 2. If the cl earance i s not the s ame, use a com b i nation of[...]

  • Page 13

    13 4. Use a gauge to caref ull y measure t he dist ance f ro m m iter sl ot to str aight edge. Tak e measurem ents at bot h f r ont and back of t ab l e – these should be t he sam e. 5. If t he m it er slot i s not paral lel t o the bl ade, loosen t he four hex cap scr e w s t hat s ec ure the t able t o the tr unnion (Fi gure 14 shows thr ee of [...]

  • Page 14

    14 Dust Coll ection The use of a du st col lec tion system i s s t rongly recom mended f o r this band s a w . It will hel p keep t he shop clean, as well as reduce potent i al healt h hazards cau s ed by i nhalat ion of w ood dust. T he collec tor should hav e a capacity suffi cient f or this size m ach i ne – 400 CFM is recom mended. W alter M [...]

  • Page 15

    15 Ext ensi on C o rd s The use of e xt ensi on c or ds i s di scouraged; try t o posit ion the m achine wit hin r each of the power source. I f an ext ension cord bec omes necessary, make sure t he cord rating is suit able f or the am perage li sted on the m achi ne’s mot or plat e. An under s i zed cord will cause a drop in li ne volt age resul[...]

  • Page 16

    16 3. Loos en lev er (A, Fi gure 20) and ti lt t able with t he handwheel (B), until the stop bol t (C) r ests on the c i rcular pl at e (D). 4. Make sure the tabl e i ns ert is l e v el wit h surf ace of tabl e by rot ating one or more of it s s et scre ws wit h a 5/ 164” (2mm ) hex wrench. T hen pl ace a s quare on t he t able and against t he [...]

  • Page 17

    17 8. G uide new blade t hrough tabl e slot. Pl ace blade l oosely i n the upp er and lower blade guides. Make sure bl ade teet h point dow n toward tabl e, and t ow ar d the f ront o f the s aw . (If th e t e e th w ill no t po in t d o w n, n o m a t ter how you ori ent t he b l ade, t hen the blade i s t w i sted i ns i de-out . Twist i t i nto [...]

  • Page 18

    18 Blade T r ac kin g Refer t o F igure 26. Aft er bei ng properly t ens i oned, the bl ade m ust be tr acked. “Tr acking” ref ers to the position of the bl ade on t he wheel s w hi le t he machi ne is i n operat ion. T racking shoul d be checked peri odically , and is m andat ory after ev er y blade change. Bl ade trac ki ng i s done by hand w[...]

  • Page 19

    19 9. M ake f urther adj us tm ents as needed, wit h the sa w disconnect ed f rom pow er . Upper Blad e Guides The bear ing gui des s houl d be set so that cont act between blade and gui des w ill o cc ur only w he n the bl ade is under pressure f rom a workpiec e. To adj ust the upper beari ng guides f or proper blade c ontr ol, proceed as f oll o[...]

  • Page 20

    20 The v - sha p ed groove i s f or bl ades 1/8” w i de or small er. The flat bottomed groove support s blades ov er 1/ 8” to 3/16” w i de. The non-groov ed standard beari ng s urf ace at t he l e f t is f or bl ades ov er 3/16” wi de. (The bl ade prov i ded w i th your band saw is 3/4” wide, t hus must ride al ong the fl at non-groov ed [...]

  • Page 21

    21 Guide Post Refer t o F igure 34. 1. Disconnec t band saw fr om power source. 2. Loosen lock handle (A ) and raise or l ower guide post by r ot ating t he handw heel (B) . 3. P os i ti on the bl ade gui de assem bly so t hat the bot tom of t he guide bear ings are about 3/16” abo v e the material to be cut. Or, sim ply lower the gui de post unt[...]

  • Page 22

    22 Resaw Pin Refer t o F igure 35. A resa w pi n is provi ded with t he band saw. It provi des a s i ngl e contact point w hi l e r i pp i ng a workpiec e i nto thi nner boards. Rem o v e t he alumi nu m resaw f ence and mount the r es a w pin to the slot in t he f ence body, securi ng it wit h the k nob, as s hown. T he resaw pin i s usually pos i[...]

  • Page 23

    23 The 45° stops can be c h ecked i n simil ar fashi on, using an angle g auge si mil ar t o that shown in Fi gure 37. To adj ust the m i ter gauge angl e for operati ons: 1. Loosen t he handl e (A). 2. Rot ate t he gauge body unti l the poi nter (B) li nes up w it h t he desired an gl e on the scale. You m ay have t o piv ot the 90° stop plat e [...]

  • Page 24

    24 2. Open t he upper and l ow er door s and rem o v e t he b l ade. 3. Unscre w t he hex nut f rom t he lower w heel shaf t and r em ov e t he l ower wheel. 4. Loos en t he mot or loc k handle . 5. Rai se the motor lift handle a nd re-t ight en motor lock handl e to hold m otor in rai sed posit ion. 6. Rem o v e ol d be l t and i nstall new one, m[...]

  • Page 25

    25 Do not r ely t hat no lig ht means no p ower to the machin e. A lw ays check f or pow er first. F ailure t o comply may cause seri ous inj u ry! Refer t o F igure 42: Start – Press the green st ar t sw i tch. W hen pow er i s connected t o the m achine, t he green l ight i s always on regardl ess of w hether the Band S aw i s running or not. S[...]

  • Page 26

    26 Operation The f ollowing sect i on contai ns basic i nform ation, and is not i ntended to cov er al l possibl e appli cati ons or t echniques u s i ng the B and Saw. Consult publi s hed source s of inform ation, acqui re f ormal t raining, and/ or talk to ex perienced B and Saw users to gai n prof i ciency and knowledge of band saw operati ons. [...]

  • Page 27

    27 Resawing Resawing i s the pr ocess of sli cing stock t o reduce i ts thic kness , or to produc e boards that are t hinner t han the ori g i nal workpi ece, such as v eneers. The i deal blade f or resawing i s the wide s t one the m achine can handle, as the wider the blade the bet t er it can hold a strai ght l i ne. Resawing can b e perf ormed [...]

  • Page 28

    28 M a intenance Be fore doin g main tena nce on the machine, disco nnect it fro m th e elect rical su pply by pul ling out t he pl ug or switchin g off th e ma in s w itc h! Failure to comp ly may cause seriou s inju ry. Clean t he band sa w regular ly t o remov e any resinous de po sit s and sawdust. Keep the mi ter sl o t , and the guide beari n[...]

  • Page 29

    29 Blade S election Using t he proper blade f or the job will incr eas e the oper ating ef fi ciency of your band saw, help reduce nec essary saw mai ntenance, and im pr o v e your pr oduc t iv ity. Thus, i t is im portant t o f o ll ow cer tai n guideli nes w hen select ing a saw blade. Here are f actor s t o consider when sel ecti ng a blade: •[...]

  • Page 30

    30 Figur e 55 – B lade S et Set The t er m “set” r ef ers to the way i n whic h t he saw teet h are bent or posi tioned. B ending the teet h creat es a kerf that i s w i der t han the back of the blade. This helps t he operat or m ore easil y p iv ot a workpiec e through cur v e cuts, and dec reases fr iction bet ween blade an d workpi ece on[...]

  • Page 31

    31 Blade S election Guide Ident ify t he materi al and thi ckness of your w or kpiec e. The char t w ill s ho w th e r eco mm ended PIT CH , blade T YPE, and FEED RATE. Key: H – Hook L – Low S – Sk i p M – Med ium R – Regular H – High Ex a m p l e: 10/H/ M means 10 teet h per inch / Hook Type Blade / Medium Feed For R adius C uttin g St[...]

  • Page 32

    32 Troubleshoot ing – Operat ional Problems Trou ble Proba ble Ca use Rem edy Tabl e tilt does not hold posi ti on under load. Locki ng l ev er is not ti ght. Ti ghten locki ng l ever (A, Figur e 20) . Tr unnion l ocking m echani s m is broken or worn. Replac e t runnion l ocking m echanism. Tabl e will not tilt . Tr unni on is not lubri cated. L[...]

  • Page 33

    33 Trou ble Proba ble Ca use Rem edy Bl ade f orms cracks at base of t eeth. Teet h not suitabl e f o r parti cular job, or are incorre ctly s et. Replac e w i th pr oper bl ade for job. Bl ade t h i c k ness not suit abl e for band whe el di am et e r . Replac e w i th pr oper t h i c k ness blade. Bl ade sharpened i ncorr ec t ly, becom es o v er[...]

  • Page 34

    34 Tr oubleshoot ing – Mechanical and Elect ric al Problems Trou ble Proba ble Ca use Rem edy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. No inc omi ng pow er . Verif y machine is connect ed to power source, and t hat t he safet y key is inst al led on the switc h. Cord dam aged. Repl ace cor [...]

  • Page 35

    35 Trou ble Proba ble Ca use Rem edy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. (cont inued) Mi s wiri ng o f t he unit . Double c hec k to confirm all e l ect ri c al connect ions are cor r ec t . Re f er to wiri ng diagr am on page 47 to m ak e any needed cor r ec t ions. Sw itch fa ilur e . [...]

  • Page 36

    36 Upper Wh eel Assembly – Exploded View[...]

  • Page 37

    37 Upper Wh eel Assem bly – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... JWBS1 8-1 35 ............Hex Nu t ..............................................................5/8 -18U NF, LH ........... 1 2 ............... PM 1800-102 ............Flat W a sh er ..............................................................[...]

  • Page 38

    38 Lower Wh eel and M otor A ssembly – Exploded View[...]

  • Page 39

    39 Lower Wh eel and M otor A ssembly – Parts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... J W BS2 0-2 2..............H ex Nu t ..............................................................3/4 -16 UNF L H .... ....... 1 2 ............... TS- 0680091 .............Fla t W as her ...............................................[...]

  • Page 40

    40 Ind ex No. Part No . Descrip t ion Siz e Qty 49 ............. TS - 0720051 .............Lo ck Was h er ......................................................#1 0 ............................. 2 50 ............. P M 1800-250 ............Foot B rake ............................................................................................ 1 51 .[...]

  • Page 41

    41 Blade Guide A ssembly – E xp l o d e d View[...]

  • Page 42

    42 Blade Guide A ssembly – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... JWBS2 0-3 26 ............C-Ring ................................................................S15 ............................ 8 2 ............... JWBS2 0-3 29 ............U pper Shaf t ..........................................................[...]

  • Page 43

    43 Ind ex No. Part No . Descrip t ion Siz e Qty 58 ............. TS- 0207021 .............So cke t H ead Cap Scr ew .....................................1/4-2 0x1/2 .................. 2 59 ............. PM 1800-359 ............K nob ..................................................................................................... 1 60 ..........[...]

  • Page 44

    44 Table an d Fence A ssembly – E xplode d Vi ew[...]

  • Page 45

    45 Table an d Fence A ssembly – P arts Lis t Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... 6430055 ...................H andl e ................................................................................................... 1 2 ............... 3215301 ...................Lock Pla te .............................................[...]

  • Page 46

    46 Ind ex No. Part No . Descrip t ion Siz e Qty 56 ............. 6295171 ...................Sto p B lock ............................................................................................. 1 57 ............. TS- 1540031 .............He x Nu t ..............................................................M5 .............................. 3[...]

  • Page 47

    47 El ectri cal Connections – 5H P 1PH 230V 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GROU ND GRE EN GREEN BLACK WHIET 95 96 98 97 50uF 450W V A C GREEN BLACK WHIT E 400MF D 250VAC BLAC K WHITE WHITE BLACK GREEN LED RED WHITE YELLOW BLACK RED YELLOW BLAC K WH ITE GREEN Ma gnet i c Sw itch E lec tric al Boar d Moto r CR RED RE[...]

  • Page 48

    48 El ectri cal Connections – 5H P 3PH 230V 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GROUND GREEN GREEN BLACK WHITE 95 96 98 97 GREEN BLACK WHITE WHITE BLACK WHITE BLACK GREEN BLACK RED YELLOW BLACK WHITE GREEN Magnetic Switch E lectrical Board Motor RED RED RED RED R C YELLOW WHITE RED LED[...]

  • Page 49

    49 El ectri cal Connections – 5H P 3PH 460V 5 L3 A1 3 L2 13 NO 1 L2 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GROUND GREEN GREEN BLACK WHITE 95 96 98 97 GREEN BLACK WHITE WHITE BLACK WHITE BLACK GREEN BLACK RED YELLOW BLACK WHI TE GREEN Magne tic Switch Electr ical Boar d Mot or RED RED RED RED R C YELLOW WHI TE RED LED[...]

  • Page 50

    50 NOT ES[...]

  • Page 51

    51[...]

  • Page 52

    52 427 Ne w Sanford Rd . LaVe rgne, TN 37 086 Phone: 800- 274-6848 ww w.p o we rm atic.c o m[...]