Yamaha Crux S (2005) manuale d’uso

2 4 MONT HS / 30, 000 KMS (8 FREE SERVICES) OWNER'S MANUAL OWNER'S MANUAL[...]

TAKE NECESSAR Y PRECAUTIONS DURING RUNNING-IN PERIOD. CRUX S OWNER'S MANUAL YAMAHA MOTOR INDIA PVT . LIMITED All rights reserved. Any reprinting or unauthorised use without the written permission of YAMAHA MOTOR LIMITED is expressly prohibited. INDIA PVT . WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETEL Y BEFORE OPERATING THIS MOT ORCY[...]

INTRODUCTION Congratulations on your purchase of the CRUX S . This motorcycle has been produced using the latest technology in our modern plant, to provide you a happy , enjoyable and safe riding for many thousand kilometers and years. It represents the high degree of craftsmanship and reliability that have made YMI a leader in these fields. This O[...]

,d ifjp; ,d ifjp; ,d ifjp; ,d ifjp; ,d ifjp; ^ØDl&,l^ dks [kjhnus ij vkidks c/kkbZ;k¡A vkidks dbZ gt+kj fdyksehVj vkSj dbZ o"kksZa rd ,d izlUu] vkjke&nk;d rFkk lqjf{kr lokjh iznku djus ds fy,] bl eksVjlkbfdy dk mRiknu gekjs vk/kqfud IykaV esa uohure izkS|kSfxdh ds vuqlkj fd;k x;k gSA ;g izfrfuf/kRo djrh gS] mPp iafDr dh ml nLrdkjh rF[...]

Particularly important information is distinguished in this manual by the following notations: IMPORT ANT MANUAL INFORMA TION bl eSuqvy esa fuEufyf[kr ladsrks }kjk vko';d funsZ'kksa dks vyx&vyx fd;k x;k gS% eSuqvy dh egÙoiw.kZ tkudkjh The Safety Alert Symbol means A TTENTION! BECOME ALERT! YOUR SAFETY I S INVOL VED! lqj{kk ls lacaf/k[...]

NOTE: • This manual should be considered a permanent part of this Motorcycle and should remain with it even of the Motorcycle is subsequently sold. • YMI continually seeks advancements in product design and quality . Therefore, while this manual contains the most current product information available at the time of printing, there may be minor [...]

Clutch lever ............................................. 3-3 Shift pedal............................................. 3 - 4 Front brake lever ..................................... 3 - 4 Rear brake pedal.................................... 3 - 4 Fuel tank cap......................................... 3 - 5 Fuel......................................[...]

fo"k; & lwph T ABLE OF CONTENTS 4 PRE-OPERA TION CHECKS.................... 4 - 1 vkWijs'ku ¼dk;Z½ ls iwoZ tk¡p Pre-operation check list........................... 4 - 1 vkWijs'ku iwoZ tk¡p lwph 5 OPERA TION AND IMPORT ANT RIDING POINTS................................................. 5 - 1 dk;Z rFkk lokjh ls tqM+s vko';[...]

Front fork inspection ................................... 6-31 vxys QksdZ dh tk¡p S teering inspection ..................................... 6-32 LVs;¯jx dh tk¡p Wheel bearings .......................................... 6-33 ifg, dh cs;¯jx Battery ....................................................... 6-33 cSV~jh Fuse replacement .............[...]

T ABLE OF CONTENTS fo"k; & lwph Troubleshooting ............................................. 6-45 leL;k lek/kku ¼Vªcy'kw¯Vx½ Troubleshooting chart............................... .. 6-46 rhoz leL;k lek/kku dk pkVZ 7 CLEANING AND STORAGE .......................... 7- 1 lQkbZ rFkk HkaMkj.k A. Cleaning ...............................[...]

Fifth free service coupon....................... 10-21 ik¡pok¡ eq¶r&lfoZl dwiu Fourth free service coupon.................... 10-23 p©Fkk eq¶r&lfoZl dwiu Third free service coupon ....................... 10-25 rhljk eq¶r&lfoZl dwiu Second free service coupon ................... 10-27 nwljk eq¶r&lfoZl dwiu First free service C[...]

SAFE RIDING lqjf{kr lokjh 1. Before riding, you should learn to ride your motorcycle properly and all the control functions should be known to you. lokjh djus ls igys vkidks viuh eksVjlkbZfdy lgh <ax ls pykuk lh[kuk pkfg, vkSj vkidks fu;a=k.k laca/kh iwjh tkudkjh gksuh pkfg,A 2. Remember that there are no legal “rights” when it comes to surv[...]

5. Ride thoughtfully , planning your route well in advance. l¨p&le> dj ;k=kk djsaA viuh ;k=kk ds ekxZ dh ;¨tuk igys ls cuk ysaA 6. Give proper Signals and use Horn and Headlight s judiciously . flxuy lgh rjhds ls nsa rFkk gkuZ ,oe~ gSMykbV dk ç;¨x foosdrk ls djsaA 7. Don’t ride in another motorist’s blind spot. nwljh xkM+h ds pkyd dk[...]

CAUTION : • Use Front and Rear Brakes simult aneously . • Be sure not to disengage the clutch while braking. • While riding downhill always use Engine as a Brake and never ride in Neutral Gear . • While riding down hill do not switch off ignition while Engine is in gear . lko/kkuh % • vxyh rFkk fiNyh czsd dk ç;¨x lkFk&lkFk djsaA •[...]

SALIENT FEA TURES CRUX S 1.4 ENGINE WITH ADV ANCED TECHNOLOGY • Power - 7.60 BHP @7500 RPM • T orque - 0.80 mkgf @ 6000 RPM • Balanced, superior combination of power and optimum fuel efficiency thru improved carburetor • Use of AIS to meet Emission Norms FUEL T ANK • Modern graphics • With knee grip LOCKABLE SIDE COVER L.H. • Modern G[...]

çeq[k Ñfr;k¡ ¼QhplZ½ CRUX S Mcy ØsMy Ýse • iw.kZ fLFkjrk v©j etcwrh ds fy,A ubZ eQyj vlsacyh • 2005 ds iznq " k.k fu;eksa d¨ iwjk djrs gq, • eyos dk lgtrk ls fudkl • lqj{kk dop lfgr • dsVkfyLV dks iz;ksx • yack thou • T+;knk lqanj baMhdsVj • vf/kd lqnaj n¨gjh lhV • vf/kd yach rFkk xísnkj • pykus okys rFkk ihNs cS[...]

1 23 456 7 10 9 8 DESCRIPTION ewy xkM+h ckb± & vkÑfr 1. Fuel cock (page 3-6) 2. Choke Lever (page 3-7) 3 . Fuse (page 6-36) 4. Batte ry (page 6-33) 5. Storage Compartment (page 3-9) b±/ku VSad pksd yhoj ¶;wt+ cSV~jh LVksjst dEikVZesaV 6. T oolkit (page 6-1) 7. Handle Seat (page 3-10) 8. Drive chain free play check window (page 6-25) 9. Side[...]

DESCRIPTION 1 1. Rear shock absorber (page 3-9) 12 . Air filter (page 6-14) 13 . Kick starter (page 3-7) fiNyk 'kkWd ,Ct+kcZj ,;j fQYVj fdd LVkVZj 14. Seat (page 3-8) 15 . Engine oil filler cap (page 6-1 1) 16 . Rear brake pedal (page 3-4,6-23) lhV batu vkW;y Hkjus ds fy, dSi fiNyk czsd iSMy nkb± & vkÑfr Right view fooj.k 2.2 ewy xkM+h S[...]

DESCRIPTION fu;a=k.k@baLVªwesaV Control / Instruments fooj.k 17 . Clutch lever (page 3-3) 18. Left handlebar switches (page 3-3) With Pass Beam 19. S peedometer (page 3-2) 20 . Main switch cum steering lock (page 3-1) Dyp yhoj ckb± gS.Myckj ds cVu LihMksehVj eq[; cVu vFkkZr LVs;¯jx ykWd 21. Indicator (page 3-2, 3-3) 22 . Indicator Lights (page 3[...]

Main switch cum steering lock eq[; cVu vFkkZr~ LVs;¯jx ykWd% The main switch controls the ignition and lighting system. Its operation is described below . eq[; cVu ¼fLop½ Toyu rFkk izdk'k dh iz.kkfy;ksa dks fu;af=kr djrk gSA bldh izfØ;k uhps nh xbZ gSA ON pkyw djuk : Electrical circuit are switched on. The engine can be started. The key ca[...]

1. Speedometer LihMksehVj 2. Odometer vkWMksehVj Speedometer LihMksehVj The speedometer shows riding speed. LihMksehVj eksVjlkbZdy dh xfr dks n'kkZrk gSA This speedometer is equipped with an odometer. bl LihMksehVj esa ,d vkWMksehVj Hkh gksrk gSA INSTRUMENT AND CONTROL FUNCTIONS 3.2 1. Neutral indicator light “N” U;wVªy bafMdsVj ykbZV ^,u[...]

1. Dimmer Switch fMej&fLop 2. Light switch ykbZV fLop 3. Turn signal cum cancellation switch “ ” flXuy cnyus vFkok dSafly djus dk cVu ¼fLop½ 4. Horn switch gkWuZ dk cVu Handlebar switches gS.Myckj ds cVu Dimmer switch fMej fLop % Turn the switch to “ ” for the high beam and to “ ” for the low beam. rhoz jks'kuh ds fy, cVu dks[...]

Shift pedal f'k¶V iSMy The shift pedal is located on the left side of the engine and is used in combination with the clutch when shifting. f'k¶V iSMy batu ds ckb± rjQ yxk gksrk gS rFkk f'k¯ ¶Vx ds le; Dyp ds lkFk bldk iz;ksx fd;k tkrk gSA Use your toe or heel to shift up and your toe to shift down. bls Åij dh vksj mBkus ds fy, [...]

1. Open [kksyuk Fuel tank cap b±/ku dh Vadh dk <Ddu TO OPEN [kksyus ds fy, Insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened. pkWch dks blesa Mkyks vkSj ,d pkSFkkbZ Hkkx rd] bls ckb± ls nkb± vksj ys tkrs gq, ?kqekvksA rkyk ¼ykWd½ [kqy tk,xk rFkk <Ddu dks Hkh [kksyk tk ldrk gSA TO CLOSE can[...]

psrkouh b±/ku dh Vadh fQYVj Vadh dh fupyh lrg ls Åij u Hkjsa] vU;Fkk b±/ku ds xeZ gksus rFkk ckn esa blds QSyus ij ;g Vadh ls ckgj vk ldrk gSA cgrsa gq, b±/ku dks xeZ batu ij fxjus ls cpk,aA CAUTION : Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts. INSTRUMENT AND [...]

INSTRUMENT AND CONTROL FUNCTIONS 1. Choke lever pkWd yhoj Choke lever pksd yhoj S tarting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture. BaMs batu dks pkyw ¼LVkVZ½ djus ds fy, vR;f/kd gok rFkk b±/kUk ds feJ.k dh vko';drk gksrh gSA vyx ls ,d ^LVkVZj l£dV* bl feJ.k dk forj.k ¼lIykbZ½ djr[...]

AL W A YS USE A HELMET WHILE RIDING FOR YOUR SAFETY ;k=kk djrs le; viuh lqj{kk ds fy, ges'kk gsyesV dk ç;¨x djsaA INSTRUMENT AND CONTROL FUNCTIONS 1. Seat Holder lhV g¨YMj 2. Projection ç¨tsD'ku vkxs dh rjQ f[kLdkrs gq, ys tk,¡A T o install lhV d¨ yxkuk Insert the projection on the rear of seat in to seat holder. Then push down on [...]

1. Storage compartment HkaMkj.k d{k 3.9 ;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½ 1 INSTRUMENT AND CONTROL FUNCTIONS 1. Rear Shock Absorber fiNyk‘ ' kkWd ,ct+kjcj Rear Shock Absorber fiNyk‘ ' kkWd ,ct+kjcj Fixed T ype - No adjustment required. LFk;h izdkj dk & O;ofLFkr djus dh vko';drk ugha gSA Storage compartment HkaMkj.k [...]

INSTRUMENT AND CONTROL FUNCTIONS 1. HandleSeat gSaMylhV Handle Seat gSaMylhV 3.10 1. Stay Lock LVs&ykWd ST A Y LOCK LVs&ykWd For mounting Helmet Locklock. gsyesV dk rkyk yxkus ds fy,A ;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½ 1 1 PG1_55.pmd 2/25/2005, 10:04 AM 27[...]

Owners are personally responsible for their vehicle’s condition. Y our Motorcycle’s vit al functions can start to deteriorate quickly and unexpectedly-even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leakor loss of tyre pressure could have serious consequence Therefore’ it is very important that, i[...]

4.2 PRE-OPERA TION CHECKS IF W AITING A T TRAFFIC SIGNAL IS FOR LONG , SWITCH OFF THE ENGINE T O PROTECT THE ENVIRONMENT AND TO LOWER FUEL CONSUMPTION NOTE : Pre-operator checks should be made be made each time the Motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the[...]

4.3 dk;Z&iwoZ tk¡p okgu ekfyd] vius e¨Vj lkbZdy dh gkyr ds fy, Lo;a gh ftEesnkj gSA ;fn ;g ç;¨x esa Hkh ugh yk;k tkrk gS] rc Hkh vkidh e¨Vj lkbZdy dh vko';d fØ;kv¨a dk vdLekr~ rFkk rhozrk ls {k; g¨uk 'kq# g¨ ldrk gSA ¼mnkgj.kr% ewy rRo¨ tSls ikuh] gok rFkk vfXu bR;kfn½ ds laidZ esa vkus ij fdlh Hkh rjg dh {kfr b±/ku dk fj[...]

dk;Z&iwoZ tk¡p ;fn VªSfQd&flXuy ij T;knk nsj rd #duk iM+ tk;s r¨ okrkoj.k d¨ lqjf{kr cukus rFkk b±/ku dh [kir d¨ de djus ds fy, batu d¨ can dj nsaA czsd rFkk Dyp yhoj ds fioV ¼pwys½ chp dh rFkk ,d v¨j dh fioV¼pwy½ psfll ds uV&c¨YV vkfn b±/ku dh Vadh ykbV] flxuy rFkk cVu cSVjh • lkekU; fØ;k ds fy, tk¡psA . • ;fn vko&a[...]

OPERA TION AND IMPORT ANT RIDING POINTS okbZñ,eñvkbZñ Mhyj ls ijke'kZ djsaA 2. fdlh can {ks=k esa viuh xkM+h ds batu d¨ u r¨ dHkh LVkVZ djsa vFkok u gh bls T;knk le; rd pyrk jgus nsaA batu ls ckgj fudyus okyk /kq¡vk fo"kSyk g¨rk gS rFkk Fk¨M+s le; esa gh vopsruk vFkok e R;q dk dkj.k cu ldrk gSA ges'kk viuh e¨Vj&lkbZfdy d[...]

OPERA TION AND IMPORT ANT RIDING POINTS u¨V%& vxj b±tu LVkZVj yhoj ds can jgus ij ¼* Åij ^ dh fn'kk es½ aFkzkWVy }kjk lkekU; izfrfØ;k djrk gS rks b±tu xeZ gSA Starting a warm engine. Fk¨M+k xeZ gq, batu dk LVkVZ djukA The Choke Lever may not be required when the engine is warm. tc batu dqN xeZ g¨ tk, r¨ *pksd yhoj^ dh vko';d[...]

xh;j d¨ U;wVªy esa ykus ds fy, f'k¶V&iSMy d¨ rc rd uhps dh v¨j nckrs jgs tc rd fd ;g vius vafre iM+ko rd u igq¡p tk,A mlds ckn iSMy d¨ Fk¨M+k Åij dh v¨j mBk ysaA CAUTION : 1 . Do not ride down hill with ignition switch in “OFF” position and in neutral gear . Always ride motorcycle with ignition switch in “ON’ Position &am[...]

OPERA TION AND IMPORT ANT RIDING POINTS Tips for reducing fuel consumption b±/ku dh [kir de djus ds fVIl Y our Motorcycle’s fuel consumption depends to a large extent on your riding style. vkidh e¨Vj&lkbZfdy esa b±/ku dh [k+ir] vkids pykus ds rjhds ij fuHkZj djrh gSA The following tips can help reduce fuel consumption : uhps fn, x, fVIl ¼[...]

The exhaust system is hot. Park the Motorcycle in a place where pedestrains or children are not likely to touch the Motorcycle.Do not park the Motorcycle on a slope or soft ground; the Motorcycle may overturn. psrkouh ,DtkWLV&flLVe ¼/kq¡vk vkfn ds fudkl dh ç.kkyh½ xeZ g¨rh gSA e¨VjlkbZfdy d¨ ,slh txg ij [kM+k djsa tgk¡ ;g iSny pyus oky?[...]

Periodic inspection, adjustment and lubrication will keep your Motorcycle in the safest and most efficient condition possible. Safety is an obligation of the Motorcycle owner . The maintenance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubrication intervals. YOU MUST T AKE INTO CONSIDERA TION [...]

ds dk;Z d¨ iwjk fd;k tk ldsA e¨Vj&lkbZfdy ekfyd dh Vwy&fdV esa çnku fd, x, v©t+kj vkid¨ le;cð j[kj[kko d¨ vatke nsus esa lgk;rk djrs gSA tcfd esaVhusal ¼j[kj[kko½ d¨ lgh rjhds ls iwjk djus ds fy, ÞVkdZ&jsapß tSls nwljs v©t+kj g¨uk Hkh t#jh gSA NOTE : If you do not have necessary tools required during a service operation, t[...]

PREVENTIVE MAINTENANCE SCHEDULE S.NO. ITEM OPERA TION 1 . VAL VES 2 . SP ARK PLUG 3 . CARBURETOR 4 . AIR FIL TER* 5 . FUEL LINE 6 . FUEL FIL TE R 7 . ENGINE OIL 8. 9. 10. 11 . CLUTCH 12. 1 3 . WHEELS Check valve clearances, adjust if necessary . Check condition, gap; Clean and reset if necessary . Check idle speed, Choke lever operation. Clean, ins[...]

6.4 1 4 . WHEEL BEARING 1 5 . STEERING BEARING 1 6 . FRONT FORKS 17. 1 8 . DRIVE CHAIN 19. 20. 2 1 . BA TTERY 22. S.NO. ITEM OPERA TION SERVICE FREE P AID EVERY 2000 KM Check Bearing assembly for looseness, damage; Replace if necessary . Check Bearing assembly for looseness; Correct if necessary . Check operation/oil leakage. Repair if necessary . [...]

6.5 fçosafVo esafVusal ¼çfrca/k j[kj[kko½ lwph 1. okYo 2. LikdZ Iyx 3. dkc¨ZjsVj 4. ,;j fQYVj * 5. ¶;wy ykbu 6. ¶;wy fQYVj 7. batu vkW;y 8. 9. 10. 11 . Dyp 12. 13. ifg, okYo dh Dyh;jsal dh tk¡p djsaA ;fn vko';d g¨ r¨ O;ofLFkr djsaA fLFkfr ,oa xSi dh tk¡p djsaA ;fn vko';d g¨ r¨ lkQ djsaA pkWd yhoj dk dk;Z rFkk vkn'kZ xfr [...]

14. ifg, ds cS¯jx 15. LVh¯jx ds cS¯jx 16. vxys QkWdZ 18. Mªkbo psu 19. 20. 21. cSVjh 22. I-VI VII-VIII {kfr ,oa <hysiu ds fy, cS¯jx vlsacyh dh tk¡p djsaA ;fn vko';d g¨ r¨ cny djsaA f'kfFkyrk ds fy, cS¯jx vlsacyh dh tk¡p djsaA ;fn vko';d g¨ r¨ Bhd djsaA QkWdZ ds dk;Z vFkok rsy ds fjlko dh tk¡p djsaA ;fn vko';d g¨[...]

1. Panel A iSuy &, Panel removal and installation iSuy d¨ gVkuk rFkk yxkuk The panels illustrated need to be removed to perform some of the maintenance described in this manual. Refer to this section each time a panel has to be removed or reinstalled. n'kkZ, x, fp=k¨ ds vuqlkj bl xzkgd&iqfLrdk esa j[kj[kko ds fo"k; esa t¨ dqN H[...]

1. Lug yx 2. Panel B iSuy&ch Removal of Panel B iSuy&ch d¨ gVkuk Loosen screw and follow the same procedure as for removing panel A. isap d¨ <hyk dj ysa rFkk ogh rjhdk viuk,¡] ftls iSuy ^,^ d¨ gVkus esa ç;qDr fd;k gSA 1. Lug yx 2. Lug yx Installation of Panel A iSuy *,^ d¨ yxkuk Slide the panel towards the front of the motorcycle f[...]

1. Spark plug gap LikdZ Iyx dk xSi Spark plug inspection LikdZ Iyx dk fujh{k.k The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center electrode is a medium-to-light tan color for a Motorcycle that is be[...]

Tighten torque dlk gqvk VkdZ : S park plug LikdZ Iyx : 12 ft-lb (1.75 m-kg) NOTE : If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger using a box spanner . u¨V % LikdZ Iyx yxkrs le; ;fn VkdZ jsap miyC/k u r¨ gkFk ls iwjk dlus d ckn ckWDl&Lisuj ls ,d p?[...]

1. Engine oil filter cap batu vkW;y fQYVj dSi Engine oil batu dk rsy 1. Oil level measurement rsy ds Lrj dks ukiukA a . Place the Motorcycle on the centerstand. Warm up the engine for several minutes. , - e¨VjlkbZfdy d¨ lSaVj LVSaM ij [kM+k dj nsaA batu d¨ dbZ feuV¨a rd / khjs&/khjs xeZ djsaA 1. Maximum level mPpre Lrj 2. Minimum level fuEu[...]

b. Unscrew the dipstick and rest it on the threads of the oil filler hole. The oil level should be between the minimum and maximum mark on the dipstick. If the level is low , add oil to raise it to the specified level. ch - fMikfLVd d¨ [k¨y ysa v©j bls fQyj ds Nsn ij fVdk nsaA vkW;y dk ysoy fMikfLVd ds fuEure o mPpre fu'kku ds e/; esa g¨uk[...]

1. Engine oil drain plug batu vkW;y Mªsu Iyx c. Remove the drain plug and drain the oil. Mªsu Iyx dks [kksy dj ckgj fudky ysa v©j rsy dks fudyus nsaA d . Reinstall the drain plug and tighten it to the specified torque. Mªsu Iyx dks fQj ls yxk nsa v©j bls fu£n"V VkdZ rd dl nsaaA f . Start the engine and warm up for a few minutes. While wa[...]

1. Air filter case cover ,;j&fQYVj dsl 2. Screw ( ×3) isap ( ×3) Air filter ,;j&fQYVj The air filter should be cleaned at the specified intervals. It should be cleaned more frequently when riding in unusually wet or dusty areas. ,;j&fQYVj dks fu£n"V le;kodk'kksa ij lkQ djrs jguk pkfg,A jsrhys vFkok fo'ks"k ueh oky[...]

CAUTION : • Make sure the air filter is properly seated in the air filter case. • The engine should never be run without the air filter installed. Excessive piston and/or cylinder wear may result. • Dirty Element Air Cleaner caused excessive fuel consumption and loss of power . • Clean Element Air Cleaner after every 2000 kms. • The Eleme[...]

• ,;j&fQYVj dks yxk, fcuk batu dHkh Hkh ugh pykuk pkfg,A blds dkj.k fiLVu v©j flysaMj dk f?klko vf/kd gks ldrk gSA • /kwy feêh ls Hkjs xans Þ,yhesaV ,;j Dyhujß ls rsy dh [kir cgqr c<+ tkrh gS rFkk 'kfDr ¼ikWoj½ dh {kfr gksrh gSA • ,yhesaV ,;j Dyhuj dks çR;sd 2000 fdñehñ ds ckn lkQ djsaA • ;fn eksVjlkbZfdy dks cgqr /kwy&[...]

Adjust the throttle cable by turning the adjusting nut so that specified free play at the throttle grip is obtained. ,Mt¯LVx uV d¨ ?kqekdj FkzkWVy dscy d¨ O;ofLFkr djs] ftlls fd FkzkWVy fxzi ij fof'k"V Lora=k Iys çkIr fd;k tk ldsA Free play Ýh Iys % 3 ~ 7 mm NOTE : If the specified idle cannot be obtained by performing the above adju[...]

1. Tread depth VsªªM MsIFk 2. Side wall lkbM okWy T yres Vk;j T o ensure maximum performance, long service and safe operation, note the following: vR;f/kd dk;Z{kerk] nh?kZ l£ol v©j lqjf{kr dk;Z ds fy, fuEufyf[kr ij /;ku nsa % 1 . T yre air pressure Always check and correct the tyre pressure before operating the Motorcycle. Vk;j esa gok dk ncko [...]

W ARNING T yre inflation pressure should be checked and adjusted when the temperature of the tyre equals the ambient air temperature. T yre inflation pressure must be adjusted according to total weight of cargo, rider , passenger , and accessories (fairing, saddlebags, etc. approved for this model), and vehicle speed. psrkouh tc Vk;j dk rkieku O;ki[...]

u j[ksaA ;g lqfuf'pr djs fd lkeku] e¨Vj&lkbZfdy pkyd] ;k=kh ¼lokj½ v©j ,lsljht+ t¨ bl ekWMy ds fy, LohÑr fd, x, gS] dk dqy ot+u] e¨Vj&lkbZfdy ds vf/kdre y¨M ls T;knk u g¨us ik,A e¨Vj&lkbZfdy ds vf/kdre y¨M ls T;knk u g¨us ik,¡A e¨Vj&lkbZfdy d¨ *v¨ojy¨M^ dh fLFkfr esa pykus ij Vk;j d¨ uqdlku g¨ ldrk gS] nq?kZV[...]

3. Ride at moderate speeds after c h a n g i n g a t y r e s i n c e the type surface must first be broken in for it to develop its optimal characteristics. Vk;j cnyus ds ckn e¨Vj&lkbZfdy d¨ gYdh LihM+ ij pykuk pkfg, ftlls fd Vk;j esa visf{kr fof'k"Vrkv¨a dk lekos'k g¨us ds fy, fje esa te tk;saA Wheels ifg, T o ensure maximum[...]

1. Locknut ykWduV 2. Adjusting Nut ,Mt¯LVx uV 3. Free play Ýh&Iys Clutch level free play adjustment Dyp&yhoj dh fcuk&Iys dh ,MtLVesaV The clutch level free play should be adjusted to 10 ~ 15 mm. If the free play is incorrect, adjust as follows. Dyp yhoj dh Ýh Iys d¨ 10 ls 15 feñehñ rd ,MtLV djuh pkfg,A ;fn Ýh Iys lgh u vk jgh g¨[...]

1. Adjusting Nut ,Mt¯LVx uV Rear brake adjustment fiNyh czsd dh ,MtLVesaV The rear brake pedal free play should be adjusted to 20 ~ 30 mm at the brake pedal end. Turn the adjusting nut in direction ç to increase free play and in direction è to decrease free play . czsd iSMy ds fdukjs ij fiNys czsd iSMy dh Ýh Iys ¼<hykiu½ 20 ls 30 feñehñ [...]

1. Wear limit line oh;j fyfeV ykbu 2. Wear indicator oh;j baMhdsVj Checking the brake shoes czsd 'kwt+ dh tk¡p A wear indicator is provided on each brake. This indicator allows inspection of shoe wear without disassembling the brake. Apply the brake and inspect the position of the indicator reaches to the wear limit line, ask a YMI dealer to [...]

Inspect the drive chain when the Motorcycle is on the centerstand. Check the slack at the position shown in the illustration. Normal slack is approximately 20 ~ 30 mm. If the slack exceeds 30 mm, adjust. Mªkbo psu dh tk¡p rHkh djsa tc e¨Vj&lkbZfdy lsaVj LVSaM ij [kM+h g¨A n'kkZ, x, fp=k ds vuqlkj gh psu dh <hysiu dh tk¡p djsaA lkek[...]

1. Chain joint psu&t¨M If the chain is disassembled, be sure the chain lock is placed in the correct direction when installing. ;fn psu d¨ [k¨y dj vyx dj fn;k x;k gS r¨ ;g lqfuf'pr djsa fd bls fQj ls yxkrs le; psu ykWd d¨ lgh fn'kk esa yxk;k tk,A 1. Adjusting nut ,Mt¯LVx uV 2. Cotter pin dkWVj fiu 3. Axle nut ,fDly dk uV Driven [...]

1. Cotter pin dkWVj fiu 6. Insert a new cotter pin into the axle nut and bend the end of the cotter pin as shown. If the notch in the axle nut and the cotter pin hole do not match, tighten the nut slightly to align them. ,fDly ds uV esa ,d u;k dkWVj fiu yxk,¡] v©j tSlk fd fp=k esa fn[kk;k x;k gS] dkWVj fiu ds ,d fljs d¨ e¨M+ nsaA ;fn ,fDly uV d[...]

psrkouh ,fDly uV ds fy, ges'kk u, dkWVj fiu dk gh ç;¨x djsaA 7. Adjust the free play in the brake pedal. czsd iSMy ds Ýh Iys d¨ ,MtLV djsaA p W ARNING Check the operation of the brake light after adjusting the rear brake. psrkouh fiNyh czsd d¨ ,MtLV djus ds ckn czsd dh cÙkh ¼ykbV½ dh çfØ;k d¨ tk¡p ysaA 6.28 Drive chain lubrication [...]

Throttle cable and grip lubrication FkzkWVy dscy v©j fxzi Y;wczhdsV djukA The throttle twist grip assembly should be greased at the time that the cable is lubricated, since the grip must be removed to get at the end of the throttle cable. After removing the screws, hold the end of the cable up in the air and put in several drops of lubricant. With[...]

Brake and shift pedal Greasing czsd rFkk f'k¶V&iSMy dh xzhft+ax Grease the pivoting parts. vk/kkjh; Hkkxksa dks fpduk ¼xzht+½ djsaA Recommended lubricant izLrkfor xzht+ % 20W40 T ype SG Brake and clutch lever Greasing czsd rFkk f'k¶V&iSMy dh xzhft+ax Grease the pivoting parts. vk/kkjh; Hkkxksa dks fpduk ¼xzht+½ djsaA Center [...]

Front fork inspection ÝaV QksdZ dk fujh{k.k W ARNING Securely support the Motorcycle so there is no danger of it falling over . psrkouh lqjf{kr rjhds ls eksVjlkbfdy dks lgkjk nsa] ftlls blds fxjus dk [krjk u jgssA 1 . Visual check Check for scratches or damage on the inner tube and traces if oil leakage from the front fork. n f"Vxr ¼us=kh;½[...]

fy, batu ds uhps ,d LVS.M yxk ysaaA vxys QksdsZa ds fupys fljs dks idM+ dj j[ksa vkSj mUgsa vkxs rFkk ihNs dh vksj pykus dk iz;Ru djsaA ;fn fdlh rjg dk Lora=k ¼Ýh½ Iys eglwl fd;k tk jgk gks rks okbZñ,eñvkbZñ Mhyj ls LVs;¯jx dh tk¡p djus vkSj ^,MtLV* djus dks dgsaA ;fn vkxs dk ifg;k gVk fn;k tk, rks tk¡p djuk vklku gks tkrk gSA W ARNING Sec[...]

1. Maximum level mark vf/kdre Lrj dk fu'kku 2. Minimum level mark U;wure Lrj dk fu'kku Battery cSV~jh 1 . Battery is located inside the L.H. side panel (for removal & installation of L.H. side panel please refer page 6-7). cSV~jh ckb± rjQ ds iSuy esa fLFkr gS ¼ckb± vksj ds iSuy dks gVkus o yxkus ds fy, Ñi;k i "B la±ñ 6-7 dk[...]

Antidote fo"k uk'kd % EXTERNAL: Flush with water. ckgjh ¼okg~;½ % ikuh ls vPNh rjg ls /kks ysaA INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately . vkarfjd % cgqr vf/kd ek=kk esa ikuh vFkok nw/k ih ysaA ckn esa lQsn feV~Vh ;qDr nw/k] QsaVk gqvk vaM[...]

Replenishing the battery fluid cSV~jh esa nzo ¼¶Y;wM½ dks iqu% Hkjuk A poorly maintained battery will corrode and discharge quickly . The battery fluid should be checked at least once a month. The level should be between the minimum level and maximum level marks. Use only distilled water if refilling is necessary . lgh rjg ls ns[kHkky u djus ij [...]

Battery storage cSV~jh dk HkaMkj.k ¼LVkssjsst½ % 1 . When the Motorcycle will not be used for a month or longer , remove the battery , fully charge it and store it in a cool, dry place. Completely recharge the battery before reinstallation. ;fn eksVjlkbfdy dks ,d eghus ;k mlls vf/kd le; rd iz;ksx ugha fd;k tk jgk gks rks cSV~jh dks ckgj fudky ysa[...]

1. Bulb holder cover cYc gksYMj dk doj Headlight bulb replacement gSM ykbZV ds cYc dks cnyuk If the headlight bulb burns out, replace the bulb as follows ;fn gSM ykbZV dk cYc [kjkc gks tkrk gS rks bls uhps nh xbZ fof/k ls cny nsa % 1 . Remove the two screws from the bezel assy of the headlight. ct+y vlsEcyh ds nks isapks dks [kksy dj gVk ysaA 2 . U[...]

1. Bulb cYc W ARNING Keep flammable products and your hands away from the bulb while it is on, as it is hot. Do not touch the bulb until it cools down. psrkouh % ftl le; cYc ty jgk gks vkSSj xeZ gks rks Toyu'khy oLrqvksa vkSj vius gkFkksa dks blls nwj j[ksaA ml oDr rd cYc dks gkFk u yxk,a tc rd ;g BaMk u gks tk,A 1. Bulb holder cYc gksYMj 3 . [...]

1. Indicator Screw baMhdsVj ds isp T urn signal and taillight bulb replacement ?kqekonkj ladsrd ¼flXuy½ rFkk fiNyh ^ykbV* dss cYc dks cnyukA 1. Remove the screw and the lense. isapks vkSj ySal dks [kksydj vyx dj ysaA 2 . Push the bulb inward and turn it counterclockwise. cYc dks vanj dh rjQ nck,a vkSj bls ckb± ls nkb± vksj ?kqek,aA 3 . Place a [...]

1. Brake cable adjusting nut czsd dh rkj dk ,M~t¯LVx uVA 1 . Place the Motorcycle on the centerstand. eksVjlkbfdy dks chp okys LVS.M ij yxkdj [kM+k djsaA 2 . Fully loosen the brake cable adjusting nut at the wheel hub and remove the cable from the brake cam lever . ifg, ds gc ij yxs czsd dh rkj ds ,M~t¯LVx uV dks iwjk [kksy ysa vkSj rkj ¼dscy½ [...]

1. Stopper LVkWij Front wheel installation vxys ifg, dks yxkuk When installing the front wheel, reverse the removal procedure. tc vxys ifg, dks yxkuk gks rks ifg;k gVkus dh ^izfØ;k* dks myV nsaA fuEufyf[kr rF;ksa ij /;ku nsaA 1 . Make sure the slot in the brake shoe plate fits over the stopper on the front fork outer tube. ;g lqfuf'pr dj ysa [...]

Rear wheel removal fiNys ifg, dks gVkuk W ARNING • It is advisable to service the wheel by YMI dealer . • Securely support the Motorcycle so there is no danger of it falling over . psrkouh • mi;qDr ;gh gS fd ifg, dh ^l£ol* okbZñ,eñvkbZñ Mhyj ls gh djkbZ tk,A • eksVjlkbfdy dk lqjf{kr rjhds ls lgkjk nsdj [kM+k djsaA rkfd bls iyV dj fxjus [...]

1. Rear axle fiNyk ,Dly 4. Remove the axle nut cotter pin and the axle nut. ,Dly ds uV vkSj ,Dly&uV ds dkWVj&fiu dks [kksydj ckgj fudky ysaA 5 . Pull out the rear axle. fiNys ,Dly dks ckgj dh rjQ [khapsA 6 . Remove the wheel assembly . ifg, dh vlsEcyh dks ckgj fudky ysaA 1. Axle nut ,Dly&uV 2. Cotter pin dkWVj fiu 3. Brake rod czsd&[...]

Rear wheel installation fiNys ifg, dks yxkuk 1 . Install the rear wheel and the axle. fiNys ifg, vkSj ,Dly dks yxk;saA 2 . Install the axle nut. ,Dly ds uV dks yxk;saA 3 . Insert the brake rod into the brake cam lever and install the brake free play adjusting nut. czsd dh NM+ dks cszd ds dSe yhoj esa cSBk,a ¼Mkysa½ vkSj ^czsd Ýh Iys ,M~t¯LVx uV[...]

T roubleshooting leL;k lek/kku Although YMI Motorcycle receive a rigid inspection before shipment from the factory , trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power . The troubleshooting chart describes a quick, easy procedure for making checks. If your Motorcyc[...]

Enough fuel Go to compression check No fuel Supply fuel Engine doesn’t start, go to compression check. There is compression Go to Ignition check. No compression Ask YMI dealer to inspect. Wipe clean with dry cloth and correct spark plug or replace spark plug. Wet Open the throttle halfway and start the engine. If Engine does not start Contact YMI[...]

leL;k&lek/kku pkVZ & 'kq:vkr ds fy, psrkouh dHkh Hkh vkx dh ykS ¼¶yse½ ds fudV vFkok flxjsV ihrs le; b±/ku dh iz.kkyh dh tk¡p u djssaA 1. b±/ku 2. daizs'ku 3. Toyu ¼bXuh'ku½ i;kZIr b±/ku vc daizs'ku dh tk¡p djsaA b±/ku ugha gSA b±/ku dh lIykbZ djsaA batu LVkVZ ugha gks jgk gSA daizszs'ku dh tk¡p djsaA d[...]

1. Before cleaning the Motorcycle : eksVjlkbfdy dh lQkbZ djus ls igys % a. Block off the end of the exhaust pipe to prevent water entry; a plastic bag and string rubber band may be used. ,XtkWLV ikbZi ¼fudkl&ikbi½ ls ikuh ds izos'k dks jksdus ds fy, ikbi ds ,d fljs dks IykfLVd cSx vkSj jcj cSaM dk iz;ksx djds] can fd;k tk ldrk gSA b. Mak[...]

3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job. xkMZu&gkSt+ dh enn ls /kwy&feV~Vh vkSj fM&xzhlj ds O;FkZ ¼vkWQ½ dks Åij mBk ysaaA bl dk;Z dks djus ds fy, dsoy i;kZIr ncko dk bLrseky djsaA CAUTION : Excessive hose pressure may cause water seepage and deterioration of wheel bearings, fron[...]

2. b±/ku dh [kkyh Vadh dks ckgj fudky ysa] Vadh esa ,d di SAE 10W30 or 20W40 czkaM dk eksVj vkW;y Mkysaa] fQj Vadh ds van:uh lrg dh dks¯Vx djus ds fy, Vadh dks vPNh rjg ls fgyk,a vkSj Qkyrw rsy dks ckgj fudky nsaA Vadh dks fQj ls ;FkkLFkku ij yxk nsaA 3 . Remove the spark plug, pour about one tablespoon of SAE 10W30 or 20W40 motor oil in the spar[...]

8. If storing in a humid or salt-air atmosphere, coat all exposed parts with anti corrasive chemical to prevent moisture from entering. ;fn okrkoj.k esa vf/kd ueh o ued dh ek=kk vf/kd gS rks /kkrq ds lHkh egÙoiw.kZ ikVZl ij t+x izrhjks/kh jlk;u dk bLrseky djsaA 9. Remove the battery and charge it. Store it in a dry place and recharge it once a mon[...]

SPECIFICA TIONS Model CRUX S Dimensions: Overall length 2,000 mm Ov er al l w id th 735 mm Overall height 1,075 mm Seal height 780 mm Wheelbase 1,260 mm Ground clearance 160 mm Minimum turning radius 2,000 mm Weight : ( With oil & 90% fuel ) 1 13 kg Engine : Engine type Air cooled 4-stroke, SOHC Cylinder arrangement Forward inclined single cyli[...]

fo'ks"k o.kZu % ekWMy ØDl ,l Mkbesa'kUl ¼ifjek.k½% dqy yackbZ 2,000 ehñehñ dqy p©MkbZ 735 ehñehñ dqy Å¡pkbZ 1,075 ehñehñ lhV dh Å¡pkbZ 780 ehñehñ ifg, dk csal 1,260 ehñehñ xzkÅaM Dyh;jsal 160 ehñehñ U;wure V²ux jsfM;l 2,000 ehñehñ otu ( vkbZy vkSj 90% ) bZ/kau 11 3 fdñxzkñ batu%& batu dh fdLe% ,;j&dw[...]

Spark plug : T ype/Manufacture P-RA7HC (Champion) Spark plug gap 0.9 mm (-0.2mm) Clutch type : Wet, multiple-disk T ransmission : Primary reduction system Spur gear Primary reduction ratio 3.722 (67/18) Secondary reduction system Chain drive Secondary reduction ratio 3.143 (44/14) Transmission type Constant mesh 4 speed Operation Left foot operatio[...]

LikdZ&Iyx % fdLe@fuekZ.k dÙkkZ P-RA7HC ( psefi;u ) LikdZ&Iyx dk xSi 0.9 ehñehñ (-0.2 ehñeh ) Dyp dh fdLe vknzZ] eYVhiy&fMLd Vªkleh'ku% çkbejh fjMD'ku ç.kkyh % Lij xh;j çkbejh fjMD'ku js'k¨ 3.722 (67/18) lSds.Mjh fjM D'ku ç. kkyh% psu&Mªkbo lSds.Mjh fjMD'ku js'k¨% 3.143 (44/14) Vªkleh&a[...]

Wheels: T ype: Front Spoke wheel Rear Spoke wheel Size: Front 1.60 × 18 Rear 1.60 × 18 Brake: Front : T y p e Drum brake operation right Hand lever Rear : T y p e Drum brake Operation Right foot operation Suspention : Front T elescopic fork Rear Swing arm Shock absorber: Front Coil spring/oil damper Rear Coil spring/oil damper Wheels travel: Fron[...]

ifg, % fdLe % vxyk ifg, dh frYyh fiNyk ifg, dh frYyh vkdkj % vxyk 1.60 × 18 fiNyk 1.60 × 18 czsd % vxyh % Vkbi Mªe czsd vkWijs'ku nk¡bZ gkFk dk yhoj fiNyh% Vkbi Mªe czsd vkWijs'ku ¼fØ;k½ nk,¡ ik¡o dh fØ;k lLisa'ku % vxyk VsfyLdksi QkWdZ fiNyk ¯Lox vkeZ 'kkWd ,ctkWcZj vxyk dkW;y ¯Lçx@rsy MSaij fiNyk dkW;y ¯Lçx@rsy[...]

1. Key identification number pkch dk igpku uacj Key identification number pkch dk igpku uacj The key identification number is stamped on the key . Record this number in the space proviced and use it for reference when obtaining a new key . pkch dk igpku uacj pkch ds Åij [kqnk ¼fy[kk½ g¨rk gSA tgk¡ txg nh xbZ gS] ogk¡ ij bl uacj d¨ fjdkMZ dj [...]

The exhaust gas of an Engine pollutes air with such gases which are very dangerous for mankind. In order to ensure clean and healthy environment, strict regulations have been enforced to control pollution. As per regulations ‘CO’ emissions by petrol driven T wo Wheelers must be less than 3.5% (by volume) during Idling of the Engine. fudkl çokg[...]

If the owner of the V ehicle does not comply with above legal requirement, the V ehicle may be deregistered or penalty may be imposed by the authorities. ;fn okgu&ekfyd mij¨Dr dkuwuh ek¡x d¨ Lohdkj ugh djrk gS r¨ okgu dk iathdj.k jí g¨ ldrk gS vFkok ml ij tqekZuk yxk;k tk ldrk gSA The following points may be checked and suitable correctiv[...]

SAFETY NORMS 9.4 lqj{kk&flðk¡r Certain Safety norms have been mandated for the T wo Wheelers to prevent accidents. The following items have been provided in the V ehicle for your safety . lqj{kk flðkar CMVR fu;e¨a ds vuqlkj] n¨ ifg;k okgu¨ d¨ nq?kZVuk ls cpkus ds fy, fuf'pr lqj{kk flðkar cuk, x, gSA vkidh lqj{kk ds fy, e¨VjlkbZfdy[...]

Y amaha Motor India Pvt. Ltd. offers warranty on Motorcycles manufactured by them as explained ahead: tSlk fd igys tkudkjh nh xbZ gS] ;kekgk e¨VjlkbZfdy bafM;k çkñ fyñ] vius }kjk fu£er e¨VjlkbZfdy ij okjaVh çnku djrk gSA Y amaha Motor India Pvt. Ltd. will replace or repair at their Authorised Dealership free of charge, those parts which may [...]

W ARRANTY 9.6 okjaVh The claim for exchange or repair of part (s) shall be considered only when: ikVZl d¨ cnyus vFkok budh fjis;j djus ds Dyse ij rHkh fopkj fd;k tk,xk tc % 1. Customer ensures that immediately upon discovery of the defect he approaches the nearest YMI Authorised Dealership with the affected Motorcycle. The expenses if any , to bri[...]

1 - lkekU; ejEer ds dk;Z] tSls fd batu dh V~;w¯ux] fMdkcksZukb¯tx] b±/ku dh lQkbZ&ç.kkyh] ifg;¨a]czsdksa v©j Dyp dh ,MtLVesaV ds lkFk&lkFk dksbZ nwljh lk/kkj.k ,MtLVesaVA 2. Normal replacement of service wear and tear items, i.e., Brake Shoes, Fasteners/Shims/Washers, Gaskets and Rubber or Plastic Components, Cable and Electrical Item[...]

okjaVh W ARRANTY 7. Motorcycle that has not been got serviced by YMI Authorised dealership as per the service schedule described in this Owner’s Manual vide the 6 free service,2 Bonus free service coupons and 7 paid service coupons (attached in this book) or which has not been operated or maintained in accordance with the instructions mentioned i[...]

pg97_103.pmd 2/25/2005, 9:59 AM 103[...]

NON- CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf [...]

JOBS T O BE CARRIED OUT DURING FIFTEENTH P AID SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operat[...]

NON- CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf [...]

JOBS TO BE CARRIED OUT DURING FOURTEENTH P AID SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operat[...]

NON- CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf [...]

JOBS T O BE CARRIED OUT DURING THIRTEENTH P AID SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy opera[...]

NON- CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf [...]

JOBS TO BE CARRIED OUT DURING TWEL VETH P AID SER VICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operat[...]

NON- CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf [...]

JOBS T O BE CARRIED OUT DURING ELEVENTH P AID SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operati[...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING TENTH BONUS FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air . 3. Clean Spark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary . 5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operatio[...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING NINTH BONUS FREE SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air . 3. Clean Sp ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary . 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy opera[...]

NON- CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf [...]

JOBS TO BE CARRIED OUT DURING EIGHTH P AID SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operation [...]

NON- CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf [...]

JOBS TO BE CARRIED OUT DURING SEVENTH P AID SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operation[...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING SIXTH FREE SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operation of[...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING FIFTH FREE SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of [...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING FOURTH FREE SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of[...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING THIRD FREE SERVICE 1. Note down the customer’s observations. 2. W ash Motorcycle and blow it dry with compressed air. 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary. 5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of [...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING SECOND FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air . 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary . 5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation o[...]

CLAIMABLE This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals. No. SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE CUSTOMER'S CERTIFICA TION The jobs as detailed overleaf have [...]

JOBS TO BE CARRIED OUT DURING FIRST FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air . 3. Clean S p ark Plug and reset the gap if necessary . 4. Check V alve clearance, adjust if necessary . 5. Clean and tune Carburettor , set the idle RPM, as recommended. Check for the easy operation o[...]

10-31 1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external visual damages and take corrective action. Check each of the following items individually and mention the corrective action (as per the recommended specifications) in the boxes provided. 2 . Check for missing part(s), if any. A. FRAME a . Brakes Fr[...]

PRE-DELIVER Y INSPECTION REPORT f . Wheels Tyre : Tyre pressure Solo Double (PSI) Front 25 25 Rear 32 32 R i m : Runout - Radial - 1.5 mm (Max) - Lateral - 1.5 mm (Max) Spokes : No loosenes g . Locks Operation : • Ignition • Steering • Fuel Tank Cap • Side Cover (L.H.) h. Fasteners Specified Torque (Ft-Lb) 1. Front Wheel Axle Nuts 25-40 2. [...]

b . Spark Plug : Recommended No. (P-RA7HC - Champion) G a p 0.9 ±0.2 mm c . Valve Clearance : (Cold condition) (If required) Inlet 0.08 ~ 0.12 mm Exhaust 0.10 ~ 0.14 mm (After matching of the mark on sprocket cam chain with mark on Cylinder Head Casting and ensuring the Piston at TDC of compression stroke.) d . Kick Operation : For free Movement e[...]

PRE-DELIVER Y INSPECTION REPORT 10-34 C. ELECTRICAL a . Ignition Switch Operation b. Left Hand Switch Operation & Pass Beam • Horn • Indicator • Head Light c . All Bulbs - Functioning d . Battery • Electrolyte Level • Specific Gravity • Routing of Breather Pipe • Fuse • Routing of Positive Wire (Red) Below Breather Pipe D . ROAD[...]

10-35 1. Operation of all the locks (Ignition, S teering, Fuel T ank Cap, Side Cover L.H.). 2. Fuel Cock Lever Operation and its reserve position; Fuel T ank Cap acity including reserve. 3 . Operation and function of Choke Lever . 4. Operation of Kick Lever . 5. Operation of Throttle. 6. Operation of Handle Bar Switches, their Functions and Pass Be[...]

14 . Location of S torage and T ool Kit compartments and their use. 15. Procedure of opening and closing of L. H. Side Panel. 16 . Battery Maintenance : Checking of electrolyte level ( T o add only distilled water if required & to maintain its Specified Level ) 17. Correct Drive Chain Slackness (20 ~30 mm). 18. Correct type of S park Plug and S[...]

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10-38 CUST OMER CERTIFICA TION : 1. This is to certify that I have taken possession of CRUX S motorcycle with the T ool Kit and “First Aid Kit”. The Dealer Representative has explained and demonstrated the Important Functions and Company Policy also. SELLING DLR’S ST AM P , SIGN & CODE 10. Which Motorcycle : you considered before buying Y[...]

* Service to be availed within specified kms from date of Purchase or 60 days after previous service. CUSTOMER'S NAME & ADDRESS MOT ORCYCLE IDENTIFICA TION DA TE OF SALE OF MOTORCYCLE 30 90 180 SER VICE/W ARRANTY RECORD 500- 700 2500- 2700 4500- 5000 S. NO . SERVICED A T KMS / ON DA TE SERVICING DLR'S NAME & ADDRESS JOB DET AILS/ [...]

SERVICE RECORD 240 300 360 6500- 7000 8500- 9000 10500- 11000 S. NO . SERVICED A T KMS / ON DA TE SERVICING DLR'S NAME & ADDRESS JOB DET AILS/ CARD NO V ALIDITY* KMS / DA Y DA TE 4 5 6 12500-13000 14500 -15000 SERVICED A T KMS / ON DA TE SERVICING DLR'S NAME & ADDRESS JOB DET AILS/ CARD NO V ALIDITY* KMS DA TE * Service to be avai[...]

SERVICE RECORD 11 16500-17000 18500-19000 20500-21000 S. NO . SERVICED A T KMS / ONDA TE SERVICING DLR'S NAME & ADDRESS JOB DET AILS/ CARD NO V ALIDITY* KMS DATE 9 10 22500-23000 24500-25000 26500-27000 S. NO . SERVICED A T KMS / ON DA TE SERVICING DLR'S NAME & ADDRESS JOB DET AILS/ CARD NO V ALIDITY* KMS DA TE 12 13 14 28500-2900[...]

SERVICE RECORD 10-42 ( i ) Cost of Oil for the Free Services will be Chargeable at actuals and to be borne by the Customer . (ii) P lea se e nsure that the Servicing Dealer Column is duly Stamped & signed by the Servicing Dealer . (iii) For the validity of "Warranty" benefits, It is mandatory that all Services, Bonus Free Services and[...]

(PLEASE READ THIS BOOK CAREFULL Y) LET US KEEP OUR ENVIRONMENT CLEAN GREEN BOOK greenbook.pmd 2/25/2005, 10:01 AM 1[...]

CONTENTS • Government Regulations 1 • Action by Y amaha Motor India Pvt. Ltd. 1 • Guidelines to be followed by the Owners/Users of Motorcycles. 1 • DO’S & DON’TS for the Motorcycle 2 -3 • Procedure for measurement of ‘CO’ Emission Level. 4 • List of Components impacting Emission 5 • Log Sheets 6 greenbook.pmd 2/25/2005, 10[...]

IMPORT ANT GUIDELINES 1. GOVERNMENT REGULA TIONS 1.1 Exhaust emission has harmful effect on our environment / public health. 1.2 T o safeguard environment from getting polluted, Govt. of India has enforced specific regulations to control Automobile exhaust emission. 1.3 The Center Motor Vehicle Rule (CMVR) st ates that for Motorcycles, Carbon Monox[...]

3.6 KEEP OUR ENVIRONMENT CLEAN. Please follow simple steps DO’S (  )  1 Always use genuine ‘spare parts’ purchased from YMI Authorised Dealers.  2 Always use only genuine oils • 4T - 20W/40 SG grade - Y AMALUBE 4T  3 Always keep your engine well turned. Save environment and also improve Fuel Efficiency  4 • AL WA YS GET YOU[...]

DO’S AND DON’TS FOR THE MOT ORCYCLE  6 Always drive with Starter Lever in OFF position.  7 Use Starter Lever for minimum possible period (1 to 2 minutes) only to start and warm up Engine (may be required only in winter)  8 If misfiring, get your Motorcycle diagnosed & attended immediately without running even for a KM.  9 Get Mo[...]

4. PROCEDURE FOR MEASUREMENT OF “CO” EMISSION LEVEL 4.1 IMPORT ANT : “CO” Measurement Equipment must be duty calibrated. 4.2 Check for “NO LEAKAGE” from Exhaust System. 4.3 Starter Lever should be in OFF position. 4.4 All Electricals should be in OFF position. 4.5 Set the Idle speed of the Engine in warmed up condition of Motorcycle as [...]

5. LIST OF COMPONENTS IMP ACTING “EMISSION” a. Air Filter b. Carburetor c. Cylinder d. Piston Ring & Piston e. Cylinder Head f. Rocker Arm g. V alves h. Cam Shaft i. V alve Seals j. T iming Chain k. Air Intake System l. Ignition Coil, CDI, Magneto m. Spark Plug n. Exhaust System o. Catcon p. AIS ‘CO’ EMISSION LEVEL MEASUREMENT 5 greenbo[...]

Customer Name : Date of Purchase : Address : V ehicle Reg. No. : Selling Dealer : SL. No. Date KM Reading Job Card No. Service (Free/Paid) Parts Replaced Oil Fill Qty . 4T , Gear Box CO Level Date/V alue) Serv . Dealer LOG SHEET (T o be Filled in by Owner/User) 6 greenbook.pmd 2/25/2005, 10:01 AM 8[...]

Y AMAHA MO TOR INDIA PVT . LTD. 2nd FLOOR, A TKINSON PLACE NO. 4, JOTHI VENKA T ACHALAM VEPERY ROAD CHENNAI - 600007, T AMILNADU PH. : 044-2561 1940 F AX : 25611941 ao-madras@yamaha-motor-india.com Y AMAHA MO TO R INDIA PVT . L TD. 3RD FLOOR JELITT A TOWERS, 21/1, MISSION ROAD, BANGLORE-560027, KARNA TA KA PH. : 080-2126350/2126351, Fax: 2126353 ao[...]