English dropdown-ico

3M 300cf manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of 3M 300cf, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of 3M 300cf one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of 3M 300cf. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of 3M 300cf should contain:
- informations concerning technical data of 3M 300cf
- name of the manufacturer and a year of construction of the 3M 300cf item
- rules of operation, control and maintenance of the 3M 300cf item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of 3M 300cf alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of 3M 300cf, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the 3M service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of 3M 300cf.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the 3M 300cf item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. © 3M 1999 44-0009-1974-4(A49.0) Printed in U.S.A. "3M-Matic" is a Trademark of 3M, St. Paul, MN 55144-1000 T ype 29800 For Use W ith 3M-Matic™: 100a T ype 29600, 120a T ype 19700, 120a3 T ype [...]

  • Page 2

    Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]

  • Page 3

    Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]

  • Page 4

    i Instruction Manual 300cf Case Former Type 29800 T able of Contents Page Intended Use ................................................................................................................... .................. 1 Equipment Warranty and Limited Remedy ....................................................................................... [...]

  • Page 5

    1 Intended Use The 3M-Matic TM 300cf Case Former has been designed and tested for use with the following 3M-Matic™ case sealers: 100a, 120a, 120a3, 120ab, 200a, 700a, 800a, 800a3 and 800ab. A regular slotted carton is placed on the center rail of the case former and the bottom side flaps are automatically closed by the machine. A pneumatic device[...]

  • Page 6

    2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M warr[...]

  • Page 7

    3 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . A label kit, part number 78-8119-6942-3 is available as a stock item or individual labels can be ordered. See Parts Illustration/List, pages 36 and 37. Important Safeguards This safety alert symbol identifies importan[...]

  • Page 8

    4 Important Safeguards (Continued) The "Operation Mode" label, shown in Figure 1-6 is attached on the left side of the machine frame below the Manual/Automatic switch. The label indicates the correct position of the switch for manual or automatic operation. The "Ram Adjust" and "Box Ejector" labels, shown in Figure 1- [...]

  • Page 9

    5 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Specifications Air Power Requirements 517 kPa minimum gauge pressure, 6.0 m 3 /h @ 21 ° C, 101 kPa maximum at maximum cycle rate [75 PSIG minimum gauge pressure, 3.5 SCFM maximum at maximum random cycle rate]. A pressure regulator-filter is included. For best operation set pressure regulator to 90 PSIG. Bo[...]

  • Page 10

    6 Specifications (Continued) Machine Dimensions A 1 H1 2 H2 2 L1 3,5 L2 4,5 W1 W2 Minimum mm 120 610 685 1375 1385 615 765 [Inches] [4.81] [24.0] [27.0] [54.1] [54.6] [24.3] [30.2] Maximum mm 120 775 850 1705 1715 615 765 [Inches] [4.81] [30.5] [33.5] [67.1] [67.6] [24.3] [30.2] 1 Casters are optional 2 Includes the height of a plastic foot which i[...]

  • Page 11

    7 Receiving And Handling For future reference, record machine serial number on front cover of this manual in the space provided. The following instructions are presented in the order recommended for setting up and installing the case former, as well as for learning the operating functions and adjustments. Following them step by step will result in [...]

  • Page 12

    8 Installation and Set-Up (Continued) Figure 2-2 – Mounting Bracket Installation[...]

  • Page 13

    9 Installation and Set-Up (Continued) 4. Pneumatic Connection The case former requires a 5.2 bar gauge pressure [75 PSIG], 6.0 m 3 /h @ 21 ° C, 1.01 bar [3.5 SCFM] compressed air supply. The customer supplied air supply hose should be connected to the barbed fitting on the On/Off valve and clamped tightly with the hose clamp provided. See Figure 2[...]

  • Page 14

    10 THIS PAGE IS BLANK[...]

  • Page 15

    11 Operation Figure 3-1 – 300cf Case Former Components IMPORTANT – Before operating the case former, read the "Important Safeguards", pages 3-4 and "Warnings" on page 12 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components and controls of the case form[...]

  • Page 16

    12 Operation (Continued) Figure 3-2 – Adjustable Carton Ejector WARNINGS 1. Turn air supply off before performing any adjustments or maintenance on the machine. 2. Turn air supply off when machine is not in use. 3. The case former contains flap folders and sliding components that operate in rapid succes- sion. Keep hands out of this area when mac[...]

  • Page 17

    13 Operation (Continued) Emergency Stop Button The E-Stop button can be pushed at any time to stop machine operation and bleed air from the pneumatic system. Reset Button When case former is stopped with E-Stop, the Reset Button must be pushed to restore air supply to the machine. Box Centering Guide The four knobs for locking the centering guides [...]

  • Page 18

    14 Operation (Continued) Automatic Operating Procedure (Bottom Taping Only) 1. Raise case sealer upper taping head to maximum height (if applicable). 2. Turn case former air valve "On" (SUP). 3. Turn Manual/Auto valve to "Auto". 4. Place open box with front and back bottom flaps folded in, onto the case former center rail. 5. Mo[...]

  • Page 19

    15 Maintenance Note – Never attempt to remove dirt from machine by blowing it off with compressed air. This can cause dirt to be blown into critical machine components and cause premature wear. Never wash down or subject machine to conditions causing moisture condensation as serious equipment damage could result. Regular slotted containers produc[...]

  • Page 20

    16 Pneumatic Diagram On/Off Valve: SMC EVHS2500 Filter-Regulator: SMC EAW2000 Shuttle Valves: SMC EVZA5220 Roller Valves: Telemecanique PXC-M52 Flow Controls 1 and 2: Legris 7665-56-11 Pressure Regulator 2: SMC EAR111 Manual-Auto Select Valve: Telemecanique PXB-B1011BA2 Flow Control Valves 3 and 4: Legris 7665-56-14 Sensor Valves: Legris PWS-P Bott[...]

  • Page 21

    17[...]

  • Page 22

    18 THIS PAGE IS BLANK[...]

  • Page 23

    19 Parts and Service Information Labels In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety . A label kit, part number 78-8119-6942-3 is available as a stock item. It contains all the safety labels used on the 300cf Case Former or separate labels can be ordered from the parts list, page 37. Replace[...]

  • Page 24

    20 THIS PAGE IS BLANK[...]

  • Page 25

    21 Replacement Parts Illustrations and Parts List 300cf Case Former, Type 29800 Frame Assemblies 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the parts reference number. 3. The replacement pa[...]

  • Page 26

    22 THIS PAGE IS BLANK[...]

  • Page 27

    23 Frame Assemblies 300cf Case Former[...]

  • Page 28

    24 Figure 5420 300cf Case Former[...]

  • Page 29

    25 Figure 5420 Ref. No. 3M Part No. Description 5420-1 78-8119-6529-8 Conveyor – Bed, W/English Language Label 5420-2 78-8100-0914-8 Leg Assembly 5420-3 78-8100-0915-5 Leg – Outer 5420-4 78-8100-0916-3 Leg – Inner 5420-5 78-8060-8480-8 Pad – Foot 5420-6 78-8055-0867-4 Screw – Hex Hd – M8 x 30 5420-7 78-8017-9318-9 Washer – Plain, 8 mm[...]

  • Page 30

    26 Figure 5421 300cf Case Former[...]

  • Page 31

    27 Figure 5421 Ref. No. 3M Part No. Description 5421-1 78-8114-4983-0 Support – Valve, R/H 5421-2 78-8114-4984-8 Support – Valve, L/H 5421-3 78-8032-0375-7 Screw – Hex Hd – M6 x 16 5421-4 26-1000-0010-3 Washer – Flat, M6 5421-5 78-8094-6081-5 Hinge 5421-6 78-8100-0930-4 Support – Cam 5421-7 78-8114-4985-5 Cam – Flap, R/H 5421-8 78-811[...]

  • Page 32

    28 Figure 5422 300cf Case Former[...]

  • Page 33

    29 Figure 5422 Ref. No. 3M Part No. Description 5422-1 78-8100-0938-7 Lever – Front 5422-2 78-8055-0808-8 Sprocket 5422-3 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25 5422-4 78-8005-5741-1 Washer – Flat, M5 5422-5 78-8055-0807-0 Shoulder Bolt 5422-6 78-8055-0806-2 Spacer – D16/30 x 35 5422-7 78-8052-6566-3 Washer – Friction 5422-8 26-1003-[...]

  • Page 34

    30 Figure 5423 300cf Case Former[...]

  • Page 35

    31 Figure 5423 Ref. No. 3M Part No. Description 5423-1 78-8100-0942-9 Lever – Rear, R/H 5423-2 78-8100-0943-7 Lever – Rear, L/H 5423-3 78-8094-6057-5 Shaft – Lever 5423-4 78-8052-6566-3 Washer – Friction 5423-5 26-1003-6918-5 Nut – Plastic Insert Hex, M10 5423-6 78-8054-8577-4 Washer – Special 5423-7 26-1001-9843-6 Screw – Flat Soc Hd[...]

  • Page 36

    32 Figure 5424 300cf Case Former[...]

  • Page 37

    33 Figure 5424 Ref. No. 3M Part No. Description 5424-1 78-8094-6089-8 Bracket 5424-2 78-8032-0375-7 Screw – Hex Hd, M6 x 16 5424-3 78-8042-2919-9 Washer – Triple, M6 5424-4 78-8114-4681-0 Box Holder 5424-5 26-1000-0010-3 Washer – Flat, M6 5424-6 78-8010-7418-4 Nut – Hex, M6 5424-7 78-8114-4988-9 Support – Cylinder 5424-8 78-8010-7210-5 Sc[...]

  • Page 38

    34 Figure 5425 300cf Case Former[...]

  • Page 39

    35 Figure 5425 Ref. No. 3M Part No. Description 5425-1 78-8100-0956-9 Filter Regulator/Assembly 5425-2 26-1014-4558-8 Filter – Regulator, W/Metal Bowl 5425-3 78-8100-0957-7 Valve – EVHS 2500-F02-X116 5425-4 78-8100-0958-5 Block 5425-5 78-8060-7900-6 Union – RA 022, 1/4 Inch - 1/4 Inch 5425-6 26-1005-6897-6 Hose Connector – RA 030 9 1/4 Inch[...]

  • Page 40

    36 120af-if Infeed Conveyor Safety and Information Labels[...]

  • Page 41

    37 A label kit, part number 78-8113-6932-7 is available as a stock item. It contains all the safety and information labels used on the coder conveyor, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8062-4266-1 Label – Product 2 2 78-8070-1329-3 Label – Warning, Hazardous Voltage 1 3 78-80[...]