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3M 39600 manual

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Table of contents for the manual

  • Page 1

    3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A. © 3M 1999 44-0009-1906-6 (D59.0) 3M-Matic TM AccuGlide II TM Instructions and Parts List 700a T [...]

  • Page 2

    Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]

  • Page 3

    Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]

  • Page 4

    Instruction Manual 700a, Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads. T able of Contents Page Sect[...]

  • Page 5

    T able of Contents (Continued) Page Maintenance ...................................................................................................................................... 18 - 20 Cleaning ............................................................................................................... 18 Lubrication .......................[...]

  • Page 6

    1 Description The 3M-Matic TM 700a Adjustable Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 700a is manually adjustable to a wide range of box sizes (see "Specifications – Box We[...]

  • Page 7

    2 Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – 700a Adjustable Case Sealer (1) 700a Adjustable Case Sealer, Type 39600 (1) Upper Assembly Height Adjustment Crank/Hardware (1) Upper Tape Drum/Bracket/Hardware (2) Column Stop Bracket/Hardware (1) Tool/Spare Parts Kit (1) Instruction and [...]

  • Page 8

    3 Important Safeguards Figure 1-1 – Knife Warning Label Figure 1-3 – Box Drive Belt Warning Label This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Important – In the event the following safety labels are damaged or destroyed, they must be replaced to[...]

  • Page 9

    4 Important Safeguards (Continued) Figure 1-6 – Stop Label The "Caution – Pinch Point" label, shown in Figure 1-4 , is attached to the center plate at the exit end of the machine bed. The label warns the operator to keep hands out of this area when the drive belts are running. The "Safety Instructions" label, shown in Figure[...]

  • Page 10

    5 Important Safeguards (Continued) Figure 1-10 – Upper Taping Latch Label Figure 1-9 – Up/Down/Lock Label Figure 1-8 – Center Box Label The "Center Box Here" label, shown in Figure 1-8, is attached to the front of the upper frame to remind the operator of the proper box placement procedure. The "Up/Down/Lock" label, shown [...]

  • Page 11

    6 (Specifications continued on next page) Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 3.8 A (440 watts) The machine is equipped with a 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate: Box drive belt speed is appr[...]

  • Page 12

    7 Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch TM brand film tapes.) 7. Tape Application Leg Length – Standard: 70 mm ± 6 mm [2.75 inch ± .25 inch ] Tape Application Leg Length – Optional: 50 mm ± 6 mm [2 inch ± .25 inch][...]

  • Page 13

    8 Specifications (Continued) 10. Machine Dimensions: W L H A* B C** F Minimum mm 790 1030 1350 460 610 100 625 [Inches] [31] [40 .5] [53] [18] [24]*** [4] [24.5] Maximum mm 2185 890 [Inches] - - - - [86]*** - - [35]*** - - - - * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B"[...]

  • Page 14

    9 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. PACKAGING AND SEPARATE PARTS 1. Remove straps and staples and [...]

  • Page 15

    10 Installation and Set-Up (Continued) WARNING – Keep hands/fingers away from tape cut-off blade under orange blade guard. Blade is extremely sharp and can cause severe injury. Push buffing roller into head to check for free, smooth action of taping heads. 12. Ensure that the tape drum bracket assembly, located on the lower taping head, is mounte[...]

  • Page 16

    11 Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 inch] minimum to 890 mm [35 inch] maximum. Note – Minimum machine bed heig[...]

  • Page 17

    12 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 inch] high. Refer to "Special Set- Up Procedure – Box and Machine Bed Heig[...]

  • Page 18

    13 Operation IMPORTANT – Before operating the case sealer, read the "Safety Labels", pages 3-5 and "Warnings" on page 14 as well as all of the "Operation" instructions. Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section I[...]

  • Page 19

    14 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Do not leave machine running unattended. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away from moving bel[...]

  • Page 20

    15 Figure 3-4 – Side Guides Figure 3-2 – Upper Taping Head Figure 3-3 – Upper Taping Head 2. ADJUST SIDE GUIDES (Figure 3-4) Align box top flap center seam with arrows on front of ski. Move side guides against each side of box to hold box in position, centered on arrows on front of ski. Tighten hand knobs to secure side guides. Operation (Con[...]

  • Page 21

    16 Operation (Continued) Figure 3-6 – Compression Rollers Figure 3-5 – Check Adjustments Figure 3-7 – Compression Rollers CAUTION – If drive belts are allowed to slip on box, excessive belt wear will occur. Note – Upper head has unique feature for overstuffed boxes. The head will raise up to 13 mm [1/2 inch] to compensate for this type of[...]

  • Page 22

    17 Operation (Continued) Box Sealing 1. Feed boxes to machine at minimum 455 mm [18 inch] intervals. 2. Turn electrical supply "Off" when machine is not in use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual. Notes – 1. M[...]

  • Page 23

    18 Figure 4-1 – Lubrication Points – Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or t[...]

  • Page 24

    19 Maintenance (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Figure 4-3 – Upper Drive Belt Replacement Figure 4-2 – Lower Drive Belt Replacement Box Drive Belt Replacement Note –[...]

  • Page 25

    20 Maintenance (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside[...]

  • Page 26

    21 WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered b[...]

  • Page 27

    22 Adjustments (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and 5-3 and adjust belt tension as follows: 1. Remove and retain center plate/front cover and four scre[...]

  • Page 28

    23 Adjustments (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Figure 5-3 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End) Taping Head Adjustments – Refer to Section II [...]

  • Page 29

    24 THIS PAGE IS BLANK[...]

  • Page 30

    25 CASE SEALER FRAME (Refer to Figure 6-1A) 1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two screws and washers that secure the stop bracket in position "A". 2. Remount and secure the stop bracket in the lower position "A-A" with original fasteners through top holes of stop bra[...]

  • Page 31

    26 Special Set-Up Procedure (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. TAPING HEADS WARNING – Use care when working near blades as blades are extremely sharp. If care is not[...]

  • Page 32

    27 Special Set-Up Procedure (Continued) Figure 6-4 – Box and Machine Bed Height Range Box and Machine Bed Height Range – Refer to Figure 6-4 Moving the outer columns up one set of mounting holed increases the maximum box size handled by the 700a case sealer and decreases the minimum machine bed height. Note – This also increases the minimum b[...]

  • Page 33

    28 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning M[...]

  • Page 34

    29 Electrical Diagram Figure 7-1 – Electrical Diagram WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages that could cause severe injury or equipment damage.[...]

  • Page 35

    30 THIS PAGE IS BLANK[...]

  • Page 36

    31 Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Replacement Parts And Service Information Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Ref. No. Part Number Description 4 5667-43 & 5668-5[...]

  • Page 37

    32 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600 78-8114-0829-9 AccuGlide II STD 2 Inch Lower Taping Head, Type 39600 78-8079-55[...]

  • Page 38

    33 Replacement Parts – Illustrations and Parts Lists 700a Adjustable Case Sealer, Type 39600 Frame Assemblies To Order Parts: IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. 1. Refer to first illustr[...]

  • Page 39

    34 THIS PAGE IS BLANK[...]

  • Page 40

    35 700a Adjustable Case Sealer Frame Assemblies[...]

  • Page 41

    36 700a Adjustable Case Sealer Figure 2796[...]

  • Page 42

    37 Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support – Guide Arm 2796-2 78-8010-7169-3 Screw – Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer – Flat, M6 2796-4 78-8070-1537-1 Lever With Pivot 2796-5 78-8070-1538-9 Bushing 2796-6 26-1003-8816-9 Screw – Set, M5 x 6 2796-7 78-8070-1539-7 Link – Guide 2796-8 78-8017-907[...]

  • Page 43

    38 700a Adjustable Case Sealer Figure 2806[...]

  • Page 44

    39 Figure 2806 Ref. No. 3M Part No. Description 2806-1 78-8076-4626-6 Compression Roller Assembly 2806-2 78-8076-4627-4 Support – Compression Roller 2806-3 78-8076-4628-2 Roller – Compression 2806-4 78-8076-4629-0 Shaft – Roller 2806-5 26-1003-5841-0 Screw – M8 x 16 2806-6 78-8017-9318-9 Washer – Plain 8 mm 2806-7 78-8076-4630-8 Plate –[...]

  • Page 45

    40 700a Adjustable Case Sealer Figure 2807[...]

  • Page 46

    41 Figure 2807 Ref. No. 3M Part No. Description 2807-1 78-8076-4633-2 Tape Roll Bracket Assembly 2807-2 78-8070-1565-2 Tape Drum Bracket Assembly 2807-3 78-8070-1566-0 Bracket – Tape Drum 2807-4 78-8070-1395-4 Bracket – Bushing Assembly 2807-5 78-8070-1568-6 Cap – Bracket 2807-6 78-8076-4519-3 Shaft – Tape Drum 2807-7 78-8017-9169-6 Nut –[...]

  • Page 47

    42 700a Adjustable Case Sealer Figure 3433[...]

  • Page 48

    43 Figure 3433 Ref. No. 3M Part No. Description 3433-1 78-8091-0309-2 Conveyor Bed Assembly 3433-2 78-8091-0310-0 Bed – Conveyor 3433-3 78-8091-0307-6 Support – Drive 3433-4 26-1003-5842-8 Screw – Hex Hd M8 x 20 3433-5 78-8017-9318-9 Washer – Plain 8 mm 3433-6 78-8076-5381-7 Leg Assembly – Inner W/Stop 3433-7 78-8076-5382-5 Leg – Inner [...]

  • Page 49

    44 Figure 3434 700a Adjustable Case Sealer[...]

  • Page 50

    45 Figure 3434 Ref. No. 3M Part No. Description 3434-1 78-8060-8489-9 Column – Outer 3434-2 78-8060-8490-7 Plate – Column Mounting 3434-3 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20 3434-4 78-8017-9318-9 Washer – Plain 8 mm 3434-5 78-8060-8491-5 Cap – Column 3434-6 26-1002-4955-1 Screw – Self Tap 8P x 13 3434-7 78-8005-5740-3 Wash[...]

  • Page 51

    46 700a Adjustable Case Sealer Figure 5667/1 of 2[...]

  • Page 52

    47 Figure 5667 (Page 1 of 2) Ref. No. 3M Part No. Description 5667-1 78-8100-1128-4 Drive Assembly – BTM, W /O Motor 5667-2 78-8070-1580-1 Frame – Drive 5667-3 78-8070-1514-0 Spacer 5667-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 5667-7 78-8052-6710-7 Roller – Idler 5667-8 78-8052-6709-9 Washer – Special 5667-9 78-8010-7435-8 Washer – Loc[...]

  • Page 53

    48 700a Adjustable Case Sealer Figure 5667/2 of 2[...]

  • Page 54

    49 Figure 5667 (Page 2 of 2) Ref. No. 3M Part No. Description 5667-28 78-8076-4562-3 Cover – Bottom 5667-29 26-1003-5820-4 Screw – Hex Hd, M5 x 12 5667-30 78-8005-5741-1 Washer – Flat, M5 5667-31 78-8070-1527-2 Shaft – With Drive Pulleys 5667-32 78-8070-1528-0 Shaft – Gearbox 5667-33 78-8057-5811-3 Key – 6 x 6 x 20 mm 5667-34 78-8054-89[...]

  • Page 55

    50 Figure 5668/1 of 2 700a Adjustable Case Sealer[...]

  • Page 56

    51 Figure 5668 (Page 1 of 2) Ref. No. 3M Part No. Description 5668-1 78-8100-1129-2 Upper Drive Assembly – W /O Motor 5668-2 78-8070-1588-4 Frame – Drive, Upper 5668-3 78-8070-1520-7 Guide – Drive Belt 5668-4 26-1005-4757-4 Screw – Flat Hd M5 x 20 5668-5 78-8070-1589-2 Clamp – Upper Head 5668-6 78-8070-1590-0 Shaft – Roller 5668-7 26-10[...]

  • Page 57

    52 700a Adjustable Case Sealer Figure 5668/2 of 2[...]

  • Page 58

    53 Figure 5668 (Page 2 of 2) Ref. No. 3M Part No. Description 5668-35 78-8057-5811-3 Key – 6 x 6 x 20 mm 5668-36 78-8054-8986-7 Sprocket – 3/8" Pitch 28 Teeth 5668-37 78-8054-8984-2 Bushing 5668-38 78-8070-1529-8 Support – Shaft 5668-39 78-8070-1530-6 Bearing – 6205-2RS 5668-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 5668-41 78-8076-5105[...]

  • Page 59

    54 700a Adjustable Case Sealer Figure 5669[...]

  • Page 60

    55 Figure 5669 Ref. No. 3M Part No. Description 5669-1 78-8091-0660-8 Housing – Wire 5669-2 78-8076-4702-5 Grommet – /28 5669-3 26-1003-7963-0 Screw – Soc Hd M8 x 16 5669-4 78-8076-4636-5 Strap – Wire 5669-5 78-8010-7163-6 Screw – Hex Hd M5 x 10 5669-6 78-8005-5741-1 Washer – Plain M5 5669-7 78-8010-7417-6 Nut – Hex M5 5669-8 78-8100-[...]

  • Page 61

    56 700a Adjustable Case Sealer Figure 5670[...]

  • Page 62

    57 5670-1 78-8094-6379-3 Support – Box 5670-2 78-8113-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5670-4 78-8005-5740-3 Washer – Plain, 4 mm 5670-5 26-1003-6914-4 Nut – Plastic Insert, M4 5670-6 78-8076-4715-7 Cord Grip 5670-7 78-8076-5211-6 Set Nut – GMP 13.5 5670-9 78-8094-6382-7 Guide ?[...]

  • Page 63

    58 Safety and Information Labels 700a Adjustable Case Sealer[...]

  • Page 64

    59 Safety and Information Labels A label kit, part number 78-8098-9175-3, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1318-6 Label – Box Centering 1 2 78-8070-1329-3 Label – Wa[...]