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Alto-Shaam 4.10esi manual

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Table of contents for the manual

  • Page 1

    W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA    USA / C A N A D A    U . S . A . O N L Y [...]

  • Page 2

    INTRODUCTION ........................ 1 SAFETY PRECAUTIONS .................. 3 EXPRESSTOUCH™ OPERA TING INSTRUCTIONS ST ART -UP PROCEDURES .................  MAIN MENU SCREEN ...................  SETTINGS SCREEN ...................... 5 UPLOAD/DOWNLOAD SCREEN .......... 6 COOKING MODE SCREEN ...............  F ACTOR Y DEF AUL T SETTINGS[...]

  • Page 3

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 1 INTRODUCTION ECOSMART ® TECHNOLOGY The Alto-Shaam CT Express Combitherm combination oven/steamer employs Ecosmart operating efficiencies in the design and application of all operating and programming functions. Ecosmart operational characteristics include the use of[...]

  • Page 4

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 2 ExprEssTouch opErATING INsTrucTIoNs EXPRESSTOUCH ™ CONTROL The Combitherm ExpressTouch control features a simple, graphics-based control panel that commands all the oven functions. Access up to 250 of your titled recipes. Manual cooking by time and temperature also are easily accomplished. Intuitive [...]

  • Page 5

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 3 NOTE: Automatic steam venting is a standard safety feature built into all Combitherm oven models. This feature vents all steam from the oven compartment immediately before cooking time expires or set probe temperature is reached. This function is provided in all prog[...]

  • Page 6

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 4 ExprEssTouch opErATING INsTrucTIoNs MAIN MENU SCREEN Cleaning Mode (optional)  rinse, light, normal, and heavy-duty cleaning. Download/Upload Files and HACCP Access (optional) Downloa[...]

  • Page 7

    ExprEssTouch opErATING INsTrucTIoNs CT ExprEss sTEp by sTEp opEraTion MANUAL • 5 sETTings scrEEn Fahrenheit or Celsius Function - Choose temperature format. Note: After choosing your format, return to the Main Menu screen and then Press Oven Power switch off. Language Choice - English, Spanish, Mandarin, French, German, Korean and Russian are ava[...]

  • Page 8

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 6 ExprEssTouch opErATING INsTrucTIoNs UPLOAD/DOWNLOAD SCREEN ADD ALL RECIPES Download Recipes Copy all recipes from USB memory stick to oven. This will replace and overwrite existing recipes. Upload Recipes Copy all recipes from oven control to USB memory stick. Add All Recipes Copy all recipes from USB [...]

  • Page 9

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 7 COOKING MODE SCREEN 6 5 4 3 2 1 345°F 225°F 1:43 45 STEAM MODE TEMPERATURE TIME CORE TEMPERATURE (OPTIONAL) REDUCED POWER MODE GO TO PREVIOUS SCREEN FAN SPEED MULTI-SHELF TIMER FIND RECIPE ADD RECIPE GOLD-N-BROWN MODE CONVECTION MODE RETHERM MODE COMBINATION MODE D[...]

  • Page 10

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 8 ExprEssTouch opErATING INsTrucTIoNs MAIN MENU ICONS Power ON key   steam generator equipped models with water that will [...]

  • Page 11

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 9 EXPRESSTOUCH FACTORY DEFAULT SETTINGS COOKING MODE OVEN TEMPERATURE CORE TEMPERATURE COOKING TIME Steam 212°F (100°C) 160°F  25 minutes Combination Steam 350°F  160°F   Convectio[...]

  • Page 12

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 10 ExprEssTouch opErATING INsTrucTIoNs STEAM MODE The Steam mode provides the operator with the ability to steam, poach, or blanch. This mode will automatically steam at the boiling point of water; quick-steam above the boiling point for faster cooking results; or low temperature steam, below the boiling[...]

  • Page 13

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 11 STEAM MODE CHEF OPERATING TIPS This mode will steam a full or partial load of a single  When[...]

  • Page 14

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 12 ExprEssTouch opErATING INsTrucTIoNs COMBINATION MODE The Combination mode will prove to be the most versatile and widely used mode the Combitherm oven has to offer. It will produce the best possible results on the widest variety of products — all within the shortest period of time. The unique contro[...]

  • Page 15

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 13 COMBINATION MODE CHEF OPERATING TIPS The Combination mode injects the optimum amount of steam automatically. There is no need to select moisture levels. Foods do not dry out. Flavors are retained with no ?[...]

  • Page 16

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 14 ExprEssTouch opErATING INsTrucTIoNs CONVECTION MODE The Convection mode operates with hot circulated air  For many applications,[...]

  • Page 17

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 15 CONVECTION MODE CHEF OPERATING TIPS The Convection Mode can be used to roast or bake products needing very short cooking times or for high ?[...]

  • Page 18

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 16 ExprEssTouch opErATING INsTrucTIoNs RETHERM MODE The Retherm mode operates with hot circulated air within  PRESS ON BUTTON TO POWER OVEN ON.[...]

  • Page 19

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 17 RETHERM MODE CHEF OPERATING TIPS Since plated meals consist of dissimilar products, there are several important factors to consider in order to ?[...]

  • Page 20

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 18 ExprEssTouch opErATING INsTrucTIoNs BROILING MODE (OPTIONAL) The Broiler mode operates with an overhead broiling element perfect for  broiling sandwiches, nachos, soups, and desserts. PRESS ON BUTT[...]

  • Page 21

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 19 CORE TEMPERATURE PROBE MODE (OPTIONAL) As an alternative to timer operation, the Core Temperature Probe mode can be used in conjunction with any program mode to cook by sensing internal product temperature using the included probe. For a more accurate internal tempe[...]

  • Page 22

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 20 ExprEssTouch opErATING INsTrucTIoNs DELTA-T CORE TEMPERATURE COOKING MODE (OPTIONAL) This special program function cooks by internal product temperature with the use of the probe. Unlike the standard core temperature mode however, the Delta-T oven temperature automatically increases in direct proporti[...]

  • Page 23

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 21 C ombi S moker ® P roCedureS LOAD WOOD CHIPS • Measureonecontainerfullofdrywoodchips. • Soakdrychipsinwaterfor5minutes. • Shakeexcesswateroffwoodchips. • Placemoistenedchipsback?[...]

  • Page 24

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 22 ExprEssTouch opErATING INsTrucTIoNs C ombi S moker ® P roCedureS  Theabilitytosmokeproduct,hotorcold,isofferedasan optiononthe4.10esiCTExpressoven.Thesmokingfunction canbeengagedineithertheCombinationmodeo[...]

  • Page 25

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 23 INDICATOR LIGHT If the indicator light does not illuminate, the filters may be missing or not properly aligned. Check them for proper positioning. Ventless hood and oven will not operate unless the hood is closed properly. VENTLESS HOOD MODEL The Ventless Hood optio[...]

  • Page 26

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 24 ExprEssTouch opErATING INsTrucTIoNs AUXILIARY FUNCTIONS All auxiliary functions can be engaged at any time during any cooking mode and can be programmed into cooking procedures. At the end of a cooking mode or program, the oven automatically disengages all auxiliary functions. PREHEATING FEATURE SELEC[...]

  • Page 27

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 25 REDUCED FAN SPEED   [...]

  • Page 28

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 26 ExprEssTouch opErATING INsTrucTIoNs 6 5 4 3 2 1 345°F 225°F 1:43 45 PREPROGRAMMED RECIPES The ExpressTouch Combitherm comes preprogrammed with more than 100 recipes covering most commonly prepared food items. ExpressTouch also allows you to save up to 250 of your recipes. Select RECIPE MODE from any[...]

  • Page 29

    ExprEssTouch opErATING INsTrucTIoNs CT EXPRESS STEP BY STEP OPERATION MANUAL • 27 RECIPE PROGRAMMING VIA THE TOUCHSCREEN ADD A RECIPE The recipe programming function allows the operator to program a cooking procedure using multiple cooking modes and any auxiliary functions desired. Recipes remain programmed until deleted by the operator. 1. Selec[...]

  • Page 30

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 28 preprogrammed recipes BAKERY RECIPES Recipe Oven Mode Temp Time Fan Speed Browning Bakery retherm Retherm 275°F (135°C) 4 minutes 100% -- Brownies Convection 325°F (163°C) 25 minutes 100% -- Cinnamon Rolls Combination 350°F (177°C) 20 minutes 100% -- Cookies Convection 325°F (163°C) 12 minutes[...]

  • Page 31

    preprogrammed recipes CT EXPRESS STEP BY STEP OPERATION MANUAL • 29 CONVENIENCE PRODUCT RECIPES Recipe Oven Mode Temp Time Fan Speed Browning Level Chicken Wings Combination 400°F (204°C) 10 minutes 100% 2 Corn Dogs Combination 350°F (177°C) 18 minutes 100% 1 Egg Rolls Combination 375°F (191°C) 15 minutes 100% 3 Frozen Entr é e: Cabbage Ro[...]

  • Page 32

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 30 preprogrammed recipes CONVENIENCE PRODUCT RECIPES (CONTINUED) Recipe Oven Mode Temp Time Fan Speed Browning Level Precooked Chicken Pieces - Refrigerated Convection 325°F (163°C) 20 minutes 100% 1 Spring Rolls Combination 375°F (191°C) 15 minutes 100% -- Tater Tots Combination 375°F (191°C) 10 m[...]

  • Page 33

    preprogrammed recipes CT EXPRESS STEP BY STEP OPERATION MANUAL • 31 FISH & SEAFOOD RECIPES Recipe Oven Mode Temp Time Fan Speed Browning Level Baked Fish - Fresh Combination 400°F (204°C) 6 minutes 100% 2 Grilled Fish Fillets Combination 460°F (238°C) 4 minutes 100% -- Lobster - Whole Steam 195°F (91°C) 13 minutes 50% -- Salmon - Filets[...]

  • Page 34

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 32 preprogrammed recipes MEAT RECIPES Recipe Oven Mode Temp Time Fan Speed Browning Level Bacon Combination 375°F (191°C) 10 minutes 100% -- Beef Roast Cook & Hold (1) Delta-T 125°F (52°C) Probe 120°F (46°C) 50% -- (2) Steam 135°F (57°C) Continuous 50% 2 Beef Rounds - by Core Temp Delta-T 130[...]

  • Page 35

    preprogrammed recipes CT EXPRESS STEP BY STEP OPERATION MANUAL • 33 Recipe Oven Mode Temp Time Fan Speed Browning Level Pork - Loin Roast - by Core Temp Combination 300°F (149°C) Probe 150°F (66°C) 100% 2 Pork Ribs Reheat Combination 400°F (204°C) 7 minutes 100% -- Rack of Lamb - by Core Temp Delta-T 130°F (54°C) 130 minutes 100% 2 Sausag[...]

  • Page 36

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 34 preprogrammed recipes MISCELLANEOUS RECIPES Casseroles - by Core Temp Combination 350°F (177°C) Probe 150°F (66°C) 100% -- Casseroles - Time Combination 350°F (177°C) 30 minutes 100% -- Custard/Cr è me Brulee Low Temp Steam 190°F (88°C) 45 minutes 50% 1 Eggs - Hardboiled Steam 212°F (100°C)[...]

  • Page 37

    preprogrammed recipes CT EXPRESS STEP BY STEP OPERATION MANUAL • 35 POULTRY RECIPES Recipe Oven Mode Temp Time Fan Speed Browning Level Chicken - Frozen Pieces Combination 350°F (177°C) 30 minutes 100% 3 Chicken - Oven Fried Pieces Combination 450°F (232°C) 18 minutes 100% -- Chicken - Thawed Whole Combination 350°F (177°C) 35 minutes 100% [...]

  • Page 38

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 36 preprogrammed recipes VEGETABLE RECIPES Recipe Oven Mode Temp Time Fan Speed Browning Level Asparagus - Fresh Steam 190°F (88°C) 3 minutes 50% -- Asparagus - Frozen Steam 212°F (100°C) 5 minutes 100% -- Baked Potatoes Combination 350°F (177°C) 40 minutes 100% 1 Beets - Fresh Steam 230°F (110°C[...]

  • Page 39

    preprogrammed recipes CT EXPRESS STEP BY STEP OPERATION MANUAL • 37 VEGETABLE RECIPES (CONTINUED) Recipe Oven Mode Temp Fan Speed Browning Level Green Beans - Fresh Steam 212°F (100°C) 100% -- Green Beans - Frozen Steam 212°F (100°C) 100% -- Parsnips - Fresh Steam 230°F (110°C) 100% -- Peas - Frozen Steam 212°F (100°C) 100% -- Potatoes, R[...]

  • Page 40

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 38 ExprEssTouch opErATING INsTrucTIoNs HACCP ACCESS The ExpressTouch Combitherm meets the requirements of established HACCP criteria by providing automated sampling, record keeping, set-point validation, recipe used, dates and time. Data is captured when Core Temperature Probe cooking method is chosen. T[...]

  • Page 41

    simple control operating instructions CT EXPRESS STEP BY STEP OPERATION MANUAL • 39 Cook Time display area Oven Temperature display area Cleaning Key START/STOP CONTROL PANEL IDENTIFICATION Set Cook Time Set Oven Temperature Convection Key Combination Key Steam Key DOWN/DECREASE UP/INCREASE OVEN COOL DOWN Cook by Probe setting The Steam mode prov[...]

  • Page 42

    simple control operating instructions CT EXPRESS STEP BY STEP OPERATION MANUAL • 40 Turn on and preheat the oven Alto-Shaam recommends preheating the Combitherm ® before cooking. • Press the Power key. • Choose a Mode . • Press Oven T emperature key . • Adjust temperature with arrow keys. • Press Cook Time key . • Adjust time with ar[...]

  • Page 43

    cleaning & Maintenance CT EXPRESS STEP BY STEP OPERATION MANUAL • 41 C o m b i C l e a n CLEANING AGENTS NOTE: Use authorized Combitherm cleaner only. Unauthorized cleaning agents may discolor or harm interior surfaces of the oven. Read and understand label and material safety data sheet before using the oven cleaner. CAUTION: Causes eye, ski[...]

  • Page 44

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 42 cleaning & Maintenance PREVENTATIVE MAINTENANCE In addition to the routine cleaning and maintenance procedures, there are several additional steps to be taken for both sanitation and to keep the oven running [...]

  • Page 45

    cleaning & Maintenance CT EXPRESS STEP BY STEP OPERATION MANUAL • 43 PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal im[...]

  • Page 46

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 44 cleaning & Maintenance CLEANING SCHEDULE DAILY GASKET CLEANING It is important to prolong the life of the oven gasket by cleaning on a daily basis. Routine cleaning will help protect the gasket from deterioration caused by acidic foods. 1. Allow the oven to cool, then wipe the gasket and crevices [...]

  • Page 47

    cleaning & Maintenance CT EXPRESS STEP BY STEP OPERATION MANUAL • 45 VENTLESS HOOD MODEL TOP EXHAUST VENT  Charcoal Filter: The charcoal filter should be inspected for contaminant's on a regular basis. Replacement must be made at a minimum of three month intervals — more often if heavy contaminant's are visible or if the filter[...]

  • Page 48

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 46 cleaning & Maintenance EXPRESSTOUCH WITH COMBICLEAN OPTION  and heavy-duty cleaning. CombiClean® tablets or Combither[...]

  • Page 49

    cleaning & Maintenance CT EXPRESS STEP BY STEP OPERATION MANUAL • 47 SIMPLE CONTROL WITH COMBICLEAN OPTION One (1) heavy-duty cleaning cycle (2 hours 5 minutes) is offered. CombiClean® tablets or Combitherm liquid spray cleaner may be used. Side racks and shelves may remain inside oven during cleaning. Remove solid wastes from the bottom of [...]

  • Page 50

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 48 cleaning & Maintenance The CT Express Combitherm can be ordered without the CombiClean ® option. Combitherm liquid spray cleaner should be used. NOTE: If oven is too hot to safely clean, touch the cool down function key to activate. ?[...]

  • Page 51

    troubleshooting CT EXPRESS STEP BY STEP OPERATION MANUAL • 49 EMERGENCY OPERATION MODE If the oven malfunctions, an error code will appear in the display. In the event of an error, the Combitherm may be operated on a limited basis. Error conditions under which continued operation is possible are indicated by “Yes” in the chart on the next pag[...]

  • Page 52

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 50 troubleshooting ERROR CODES When the oven malfunctions, an error code will appear in the display . PRESS THE ST AR T ICON TO ACKNOWLEDGE THE ERROR. The icons that begin to flash repr esent operational modes that are still usable. When the oven fault is corrected, the Combitherm will r eturn to normal [...]

  • Page 53

    troubleshooting CT EXPRESS STEP BY STEP OPERATION MANUAL • 51 This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam ® unit is not operating properly, check the following before calling your A uthorized Alto-Shaam Service Agent: ☛ [...]

  • Page 54

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 52 troubleshooting Error Code Error Call Out in Display Description of Error Possible Cause E11 Convection Temperature High Oven cavity temperature N6 too high — Convection element contactor stuck closed/on. — Faulty oven temperature probe connection at relay board. — Faulty N6 oven temperature pro[...]

  • Page 55

    troubleshooting CT EXPRESS STEP BY STEP OPERATION MANUAL • 53 ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E27 N8 Immersion Element Temperature Too High Immersion element too hot — Scale buildup inside steam generator and/or on water level probe. — Immersion element contactor stuck closed. — Faulty N8[...]

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    CT EXPRESS STEP BY STEP OPERATION MANUAL • 54 troubleshooting ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E57 No Rinse Water During rinse no water fl ow is detected through solenoid valve — Water supply is shut off. — Low water pressure. — Check wiring to all components mentioned below. — Flow swi[...]

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    troubleshooting CT EXPRESS STEP BY STEP OPERATION MANUAL • 55 ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E101 DB version is not equal to RB version. Error generated by RB. Software update may have failed. — Perform software update. — Ribbon cable defective. — Faulty compact fl ash card. — Relay b[...]

  • Page 58

    CT EXPRESS STEP BY STEP OPERATION MANUAL • 56 troubleshooting ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E108 Cooling Fan Failure Cooling fan failure or incoming cooling air is too hot. — Cooling fan damaged. — Cooling fan blocked or blades have been kept from rotating. — Incoming air temperature ex[...]