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Chicago Electric 66619 manual

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Table of contents for the manual

  • Page 1

    800 RA TED W A TTS/900 MAXIMUM W A TTS PORT ABLE GENERA T OR Model 66619 OPERA TION AND SER VICE INSTRUCTIONS DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far [...]

  • Page 2

    Page 2 For technical questions, please call 1-800-444-3353. SKU 66619 CONTENTS IMPORT ANT SAFETY INFORMA TION ................................. 3 AC APPLICA TIONS ................................. 7 GENERA TOR PRECAUTIONS ........... 7 SET UP: .............................................. 7 OPERA TION: ..................................... 8 SERVI[...]

  • Page 3

    Page 3 For technical questions, please call 1-800-444-3353. SKU 66619 SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual (or month and year of purchase if product has no number). Keep this ma[...]

  • Page 4

    Page 4 For technical questions, please call 1-800-444-3353. SKU 66619 OPERA TING PRECAUTIONS 1. CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and fa[...]

  • Page 5

    Page 5 For technical questions, please call 1-800-444-3353. SKU 66619 Keep the equipment, Engine, and 18. surrounding area clean at all times. Use the equipment, accessories, etc., in 19. accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be [...]

  • Page 6

    Page 6 For technical questions, please call 1-800-444-3353. SKU 66619   or other sources of ignition around the equipment, especially when refuelling.  [...]

  • Page 7

    Page 7 For technical questions, please call 1-800-444-3353. SKU 66619 AC APPLICA TIONS Before connecting an appliance or 1. power cord to the generator: Make sure that it is in good working order . Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate 2. abnormally , becomes sluggish or stop[...]

  • Page 8

    Page 8 For technical questions, please call 1-800-444-3353. SKU 66619 REV 09c Connect the Generator only to a 5. load or electrical system (120 V~) that is compatible with the electrical characteristics and rated capacities of the Generator . ?[...]

  • Page 9

    Page 9 For technical questions, please call 1-800-444-3353. SKU 66619 THIS UNIT CAN POWER THE FOLLOWING ITEMS ITEM RUNNING W A TTS ST ART -UP W A TTS T en 75 Watt Light Bulbs 750 1/4HP Compressor 600 900 1/6HP Motor 500 800  400 600 Mini Refrigerator 400 700 15 Amp Battery Charger 380 String T rimmer 350 500 T able/Box[...]

  • Page 10

    Page 10 For technical questions, please call 1-800-444-3353. SKU 66619 FIGURE C FUEL T ANK CAP (76) STRAINER (74) 3. Remove the Fuel T ank Cap (76) and check the fuel level. (See Figure C.) W ARNING! TO PREVENT SERIOUS INJUR Y FROM FIRE:   ventilat[...]

  • Page 11

    Page 1 1 For technical questions, please call 1-800-444-3353. SKU 66619 in the “RUN” position when starting a warm Engine. (See Figure E.) FIGURE F “ON” POWER SWITCH 3. Then turn the Engine Power Switch to its “ON” position. (See Figure F .) FIGURE G RECOIL ST ARTER HANDLE (42) 4. Grasp the Recoil Starter Handle (42) and pull slowly unt[...]

  • Page 12

    Page 12 For technical questions, please call 1-800-444-3353. SKU 66619 Equipment Operation Load And Circuit Breaker: The total combined load through the 1. outlet on the Generator must not exceed the rated maximum power (800 watts) of the unit. FIGURE I RESET OFF CIRCUIT BREAKER 2. Always reduce the load if the AC Circuit Breaker turns off. Once th[...]

  • Page 13

    Page 13 For technical questions, please call 1-800-444-3353. SKU 66619 REV 09c, 09g, 09k FIGURE L “OFF” POWER SWITCH 3. T urn of f the Generator ’ s Power Switch to stop the Engine. (See Figure L.) FIGURE M “OFF” FUEL SWITCH (80) 4. T urn the Fuel Switch (80) to its “OFF” position. (See Figure M.) Allow the Generator to completely coo[...]

  • Page 14

    Page 14 For technical questions, please call 1-800-444-3353. SKU 66619 SPECIFICA TIONS Engine T ype   Horizontal Shaft. Engine Starter T ype Recoil Starter Engine Power Rating 2.0 H.P . Displacement 63cc Required Fuel Mixture (50:1) [...]

  • Page 15

    Page 15 For technical questions, please call 1-800-444-3353. SKU 66619 Spark Plug Maintenance: Disconnect Spark Plug Wire from end 1. of plug. Clean out debris from around Spark Plug. Using the spark plug wrench provided, 2. remove the Spark Plug. Inspect the Spark Plug: 3. If the electrode is oily , clean it using a clean, dry rag. If the electrod[...]

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. SKU 66619 Storage W ait for the Engine to cool, then clean 1. the Engine with a clean cloth. When the equipment is to remain idle for 2. longer than 20 days, prepare the Engine for storage as follows: Empty the Fuel T ank and drain all fuel a. lines. Clean out area around Spark Plug. b. R[...]

  • Page 17

    Page 17 For technical questions, please call 1-800-444-3353. SKU 66619 TROUBLESHOOTING - ENGINE Problem Possible Causes Probable Solutions Engine will not start FUEL RELA TED: Improper gasoline/2 cycle oil mix. 1. No fuel in tank or fuel valve closed. 2. Choke not in start position, especially 3. with cold engine. Low quality or deteriorated, old 4[...]

  • Page 18

    Page 18 For technical questions, please call 1-800-444-3353. SKU 66619 TROUBLESHOOTING - ENGINE Problem Possible Causes Probable Solutions Engine misres Spark plug wire loose. 1. Incorrect spark plug gap or damaged 2. spark plug. Defective spark plug wire. 3. Old or low quality gasoline. 4. Incorrect compression. 5. Check wire connections. 1. ?[...]

  • Page 19

    Page 19 For technical questions, please call 1-800-444-3353. SKU 66619 TROUBLESHOOTING - GENERA TOR UNIT ?[...]

  • Page 20

    Page 20 For technical questions, please call 1-800-444-3353. SKU 66619 P ARTS LIST Part Description Qty . 1 Left Crankcase 1 2 Right Crankcase 2 3 Bearing (6004) 2 4 Hole Circlip (#42) 1 5 Oil Seal (20 x 30 x 7) 2 6 Pin (10 x 7 x 14) 2 7 Stud (AM6 x 50) 2 8 Flange Nut (M6) 4 9 Flange Bolt (M6 x 45) 4 10 Stud (AM6 x 100) 2 11 Oil Seal (6 x 12 x 7) 1[...]

  • Page 21

    Page 21 For technical questions, please call 1-800-444-3353. SKU 66619 ASSEMBL Y DIAGRAM[...]

  • Page 22

    Page 22 For technical questions, please call 1-800-444-3353. SKU 66619 ASSEMBL Y DIAGRAM - CONTINUED[...]

  • Page 23

    Page 23 For technical questions, please call 1-800-444-3353. SKU 66619 WIRING DIAGRAM[...]

  • Page 24

    Page 24 For technical questions, please call 1-800-444-3353. SKU 66619 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor , the belts[...]

  • Page 25

    Page 25 For technical questions, please call 1-800-444-3353. SKU 66619 Harbor Freight T ools Emission Control Defects W arranty Provisions Length of Coverage 1.           quent purchase[...]