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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Cornelius R-404A, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Cornelius R-404A. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of Cornelius R-404A should contain:
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Cornelius R-404A alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Cornelius R-404A, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Cornelius service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Cornelius R-404A.
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Table of contents for the manual
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Page 1
Operator ’ s Manual FCB POST -MIX DISPENSER WITH V4 FEA TURES (R-404A REFRIGERANT) PRINTED IN U.S.A IMI CORNELIUS INC; 1996 Part No 312030002 May 8, 1996 Control Code A THIS DOCUMENT CONT AINS IMPORT ANT INFORMA TION This Manual must be read and understood before installing or operating this equipment[...]
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Page 2
i 312030002 T ABLE OF CONTENTS Page SAFETY INFORMA TION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RECOGNIZE SAFETY INFORMA TION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNDERST AND SIGNAL WORDS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]
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Page 3
ii 312030002 T ABLE OF CONTENTS (cont ’ d) Page BAG – IN – BOX SYSTEM 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SYRUP FLA VOR CHANGE 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REPLENISHING CO2 SUPPL Y 12 . . . . . . . . . . . . . . . . . . . . .[...]
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Page 4
iii 312030002 T ABLE OF CONTENTS (cont ’ d) Page CYLINDER FREEZE-UP . 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W ARRANTY 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIST OF FIGURES FIGURE 1. FCB POST -MIX DISPENSERS W[...]
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Page 5
iv 312030002 THIS P AGE LEFT BLANK INTENTIONALL Y[...]
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Page 6
1 312030002 SAFETY INFORMA TION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury . Follow recommended precautions and safe operating practices. DANGER Understand Signal Words A signal word - DANGER, W ARNING, OR CAUTION is used wit[...]
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Page 7
312030002 2 THIS P AGE LEFT BLANK INTENTIONALL Y[...]
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Page 8
312030002 3 OPERA T OR ’ S INSTRUCTIONS This section describes operating controls and indicators, dispensed product conditions, operating characteris- tics, Unit operation, replenishing syrup supply , product flavor change, checking CO 2 supply , operators daily cleaning of Unit, and sanitizing requirements. TWO-FLA VOR DISPENSER FOUR-FLA VOR DIS[...]
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Page 9
312030002 4 MS (Forward)> <(Backward) Display ON MOTOR Side 1 Side 2 BLEND ON/OFF SYRUP PRIME OFF ERROR RESET Manual Defrost Menu/Select Cancel Defrost ER FIGURE 2. CONTROL P ANEL SWITCH IDENTIFICA TION ‘‘ SYRUP PRIME ’’ Switches. The ‘‘ SYRUP PRIME ’’ switches, located on the control panel, are touch-type switches and require[...]
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Page 10
312030002 5 T OP P ANEL CONTROL P ANEL (2) (SEE FIGURE 2) F ACEPLA TE RELIEF V AL VE (4) CUP REST DRIP TRA Y SIDE P ANEL (2) F ACEPLA TE (4) BACK P ANEL VENTILA TION LOUVERS NOTE: T wo-flavor Unit - The No. 1 freeze cylinder is the left-hand cylinder facing the front of the Unit. No. 2 freeze cylinder is to the right of No. 1 freeze cylinder . Four[...]
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Page 11
312030002 6 CONTROL P ANEL DISPLA Y MESSAGES ‘‘ FILL 1 ’’ and ‘‘ FILL 2 ’’ Fault Messages. ‘‘ FILL 1 ’’ and ‘‘ FILL 2 ’’ fault messages will appear on the message display only after the “ SYRUP PRIME ” switches have been pressed and the syrup systems sold-out floats have been filled with product. ‘‘ FILL 1 ?[...]
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Page 12
312030002 7 DEFROST SYSTEMS NOTE: The automatic defrost, “ SLEEP ” (SLEEP TIME), and “ W AKE UP ” (W AKE UP TIME) should be programmed into the Unit electronics by a qualified Service Person. UNITS EQUIPPED WITH HOT -GAS DEFROST SYSTEMS The Unit is equipped with both manual and automatic hot-gas defrost systems. The automatic defrost system[...]
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Page 13
312030002 8 Automatic Electric Defrost System. The automatic electric defrost system may be programmed into the Unit to occur up to nine different times a day with a minimum of two hours between defrost settings. At start of each automatic electric defrost cycle, the re- frigeration compressor will operate for a short time. No.1 freeze cylinder onl[...]
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Page 14
312030002 9 DISPENSED PRODUCT CONDITIONS ‘‘ OVERRUN ’’ , AS APPLIED TO FROZEN CARBONA TED BEVERAGES Overrun Defined. Overrun is product expansion that takes place in the frozen carbonated drink. It is caused primarily by CO 2 gas breakout and secondary by freezing. Low Dispensing V olume Affects Overrun. When the Unit sits idle for a period[...]
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Page 15
312030002 10 Freezing Affects Overrun. Freezing causes approximately a 10 percent expansion in a dispensed frozen carbonated drink. The degree of freezing is limited because the finished drink is intended to be sipped through a straw . This is not possible if the product is too ‘‘ solid ’’ . OPERA TING CHARACTERISTICS The product viscosity [...]
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Page 16
312030002 11 SECONDAR Y CO 2 REGULA TORS The secondary CO 2 regulators, located inside the Unit, control CO 2 pressure to the Unit carbonator(s) and the product blender tanks. If adjustment of these CO 2 regulators should become necessary , call a qualified Service Person to make the adjustments. ADJUSTING BRIX (W A TER-T O-SYRUP “ RA TIO ” ) O[...]
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Page 17
312030002 12 8. If freeze cylinder is not full of product, repeatedly pull and release the faceplate relief valve to slowly bleed CO 2 from the freeze cylinder and allow product to fill the cylinder . Do not relieve freeze cylinder pressure too fast or the product will foam excessively in the cylinder and lose carbonation. BAG – IN – BOX SYSTEM[...]
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Page 18
312030002 13 3. Unfasten safety chain and remove empty CO 2 cylinder . 4. Position full CO 2 cylinder and secure with safety chain. W ARNING: T o avoid personal injury and/or property damage, always secure CO 2 cylinder in an upright position with safety chain to prevent it from falling over . Should the shutoff valve become accidentally broken off[...]
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Page 19
312030002 14 10. Syrup T ank Syrup System. Disconnect syrup tank containing syrup from No. 1 syrup system. Bag-in-Box Syrup System. A. Disconnect No. 1 syrup pump syrup inlet line from bag-in-box containing syrup. B. Cut connector from empty bag-in-box container , then connect connector to No. 1 syrup pump syrup inlet line. NOTE: Sanitizing solutio[...]
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Page 20
312030002 15 Bag-in-Box Syrup System. A. Remove end of No. 1 syrup pump syrup inlet line from pail of sanitizing solution. B. Remove empty bag-in-box connector from No. 1 syrup pump syrup inlet line. C. Connect No. 1 syrup pump syrup inlet line to bag-in-box containing syrup. 22. Press SIDE 1 “ SYRUP PRIME ” switch to fill No. 1 syrup system sy[...]
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Page 21
312030002 16 32. After carbonator water pump cycles off, intermittently pull and release the No. 1 freeze cylinder faceplate relief valve. This bleeds CO 2 from the freeze cylinder and allows product to enter and fill the cylinder . 33. Open No. 2 product blender tank product shutoff valve. CLEANING CONDENSER COIL UNIT WITH AIR-COOLED REFRIGERA TIO[...]
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Page 22
17 312030002 W ARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO 2 system, stop dispensing, shut off the CO 2 supply , then relieve the system pressure before proceeding. If repairs are to be made t[...]
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Page 23
18 312030002 T rouble Remedy Probable Cause ‘‘ CO 2 OUT ’’ F AUL T MESSAGE GOES ON DURING OPERA TION. A. CO 2 supply turned off or exhausted. A. Open CO 2 cylinder shutof f valve or replenish CO 2 supply as instructed. B. Primary CO 2 regulator set too low . B. Call qualified Service Person to adjust primary CO 2 regulator . C. Inoperable C[...]
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Page 24
19 312030002 T rouble Remedy Probable Cause CARBONA TOR W A TER PUMP WILL NOT SHUT OFF . A. Binding, damaged, or dirty carbonated water tank balance mechanism. A. Call qualified Service Person.. ERRA TIC CARBONA TOR W A TER PUMP CYCLING. A. Insufficient water supply pressure. ‘‘ H 2 O OUT ’’ fault message goes on and off intermittently and [...]
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Page 25
20 312030002 T rouble Remedy Probable Cause FROZEN PRODUCT CONSISTENCY V ARIES EXCESSIVEL Y (CONT ’ D). B. Cylinder freeze-up causing ice formation in center of cylinder and liquid product channels around ice formation. B. Refer to CYLINDER FREEZE-UP . NOTE: DEFROST AFFECTED FREEZE CYLINDER AS INSTRUCTED. CYLINDER FREEZE-UP . A. Dispensed product[...]
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Page 26
312030002 21 W ARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or W ilshire prod- uct, in your country , please write, fax or telephone the IMI Cornelius office nearest you. Please provid[...]
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Page 27
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Page 28
IMI CORNELIUS INC. CORPORA TE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600[...]