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Table of contents for the manual
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Page 1
Printed In USA Safe Operation Practices • Se t-Up • Operation • Maintenance • Ser vice • T roubleshoot ing • W arranty WA R N I N G RE AD AND FO LLOW ALL S AFET Y RU LES AND I NSTR UC TI ONS I N THI S MAN UAL BE FORE A T TEMP TI NG TO OPE R A TE TH IS MACHIN E . F AI LURE TO COMPL Y WITH THESE I NST RUC TI ONS M A Y RESU L T IN PER SONA[...]
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Page 2
T o T he Own er 1 2 Record Product Information Befo re set ting up an d ope rating your ne w equipm ent, pl ease loc ate the mode l plate on the e quipm ent and record th e informati on in the prov ided are a to the right. Y ou can lo cate the mode l plate by st anding at the o per ator’s position an d loo king at the lower, rear sect ion of the [...]
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Page 3
Imp or t ant S afe O pe rati on Prac ti ces 2 3 T raining 1. Read, un ders tand , and foll ow all instruc tio ns on the machine and i n the manual(s ) bef ore at tempting to assembl e and op erate. Keep this manual in a s afe pla ce for future and r egular referenc e and for orderi ng replacemen t par ts . 2. Be fami liar with all controls an d the[...]
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Page 4
4 S ectio n 2 — i m portant S af e o per a tion p r actice S Safe Handling of Gasoline T o avoid pe rson al injur y or prop er t y dama ge use e x treme car e in handling gas oline. G asoline is e x treme ly f lammab le and the vapo rs are e xplosive. Se rious p erso nal injur y can o ccur when gasolin e is spilled o n yourse lf or your cloth es [...]
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Page 5
5 S ectio n 2 — i m portant S af e o per a tion p r actice S Clearing a Clogged Dischar ge Chute Hand contac t w ith the rotatin g impe ller inside th e discharge chute is the most com mon cause o f injur y associate d with snow throwers. N ever use your hand to cle an out the disch arge chute. T o clea r the chute: 1. SHUT TH E ENGIN E OFF! 2. W[...]
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Page 6
6 S ectio n 2 — i m portant S af e o per a tion p r actice S Safet y Symbols This pag e depic t s and des cribes s afet y s ymb ols that may app ear on this pro duc t. Read , under sta nd, and fo llow all instru c tions on the machine b efore at tempti ng to assembl e and op erate. Sy m b ol Descrip tion READ TH E OPERA TOR’S MANUAL( S) Read, u[...]
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Page 7
Assembly IMPORT ANT : T wo replacem ent auger sh ear pins are includ ed with this manual (or stowed in the p lastic han dle pan el). Refer to the Maintenan ce sec tion fo r more info rmation re garding sh ear pin replac ement. NOT E: All referen ces in this manual to the lef t or right side of the snow thrower is from th e ope rating po sition onl [...]
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Page 8
Chute Assembly 1. Loosen , but do not r emove, the chute crank b racket in order to at tach ed the chu te assembly. See Fig. 3-3. 2. Remove lo ck nuts and s crews se curing on e of the f lang e keepe rs to the chute asse mbly. Loosen the f astener s of the other t wo f lang e keepe rs. S ee Figure 3 -3. 3. Place chute assembl y onto chute base as s[...]
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Page 9
Tire Pressure ( Pneuma tic Tires ) The tire s can be over-inf lated fo r shipping p urp oses. Che ck the tire pressure b efore o peratin g the snow thrower. Refer to the tire side wall fo r manufa ct ures’s recommende d psi and de f late or inf late the tires as ne cessar y. NOT E: Equal tire pressure is to be mainta ined at all tim es for per fo[...]
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Page 10
5. Se curely h ook each c able ’ s spring into the re ar-ward most hole of th e respe c tive ac tuator bracket . Both ca bles ho ok into the rear-ward most h ole of it s bracket . 6. Rep eat the whe el drive an d auger contro l tests to veri f y prop er adjustm ent. Re peat prev ious steps i f necessa r y to att ain prop er adjus tment of each c [...]
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Page 11
Snow thrower controls and featu res are descr ibe d bel ow and illustrate d in Fig. 4 - 1. NOTE: For d etail ed infor mation on a ll engine controls, ref er to the sep arate Engine O perator ’s Manual supp lied wi th this unit. Speed Selec tor Le ver The sp ee d sele c tor lever is loc ated in the ri ght side of the han dle pan el and is use d to[...]
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Page 12
Auger C ontrol The aug er control is lo cated on th e lef t ha ndle. Squ eeze th e control grip ag ainst the han dle to engag e the auge rs and s tar t snow throwing ac tio n. Rel ease to stop. Drive Cont rol / Auger Clutch Lock The dr ive control is loc ated on the r ight handle. S quee ze the control grip ag ainst the han dle to engag e the whe e[...]
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Page 13
Wheel S teering C ontrols The l ef t and ri ght whe el stee ring controls are l ocate d on the under side of the ha ndles. S quee ze the rig ht control to turn right ; sque eze the le f t control to turn l ef t. NOT E: Oper ate the snow thrower in op en areas until you are familiar with th ese controls. Chute Clean-O ut T ool WA R N IN G! N ever us[...]
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Page 14
Starting and S topping the En gine Refe r to the Engine Op erator ’s Manual packed w ith your snow thro wer for i nstructions on starting and st opping the e ngine. T o Eng age Dr ive 1. With the thr ottl e control in the Fast (rabbit) position , move shif t lever into one o f the six for ward (F) positions or t wo reverse (R) posi tions. Se lec [...]
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Page 15
3. Slide the sh ave plate out of the of f-se t slot at the b ot tom of the housin g, and fro m bet we en the sk id shoe s and side panels of the housing. 4. With the m ounting ho les faci ng toward the ba ck of the unit, slide th e new shave plate into positio n and sec ure with the f astene rs previ ously rem oved and loos ene d. Lubric ation Gear[...]
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Page 16
1. Place the shif t lever in th e fastes t for ward sp ee d positi on. 2. Loosen t he hex nu t on the shif t cable inde x bracket . See F i g. 6-4 . 3. Pivot the bra cket downward to take up slack in th e cabl e. 4. Retighten th e hex nu t. NOT E: There are e x tra ho les in the sp ee d slec tor b racket shown in Fig. 6 - 4 for fur ther a djustment[...]
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Page 17
Drive Con trol Refe r to “ Auger a nd D rive Co ntr ol C ab les ” of the Asse mbly & S et-Up - 3 for instr uc tions to adjust th e drive control. T o fur ther ch eck the adjustme nt, proce ed as fo llows: 1. With the sn ow thrower tippe d for w ard (bef ore tippin g the machine on to th e front housin g, run the f uel t ank empt y), remove [...]
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Page 18
Belt Replac ement Belt Removal Preparation 1. Remove the chut e crank rod from the chute crank a ssembly by removing the hair pin cli p shown in Fig. 7 - 1 . Move the chute crank r od away from the assembly as sho wn. 2. Remove the plastic belt cov er on the front of the engine by removing the three se lf-tapping s crews. Se e Fig. 7- 2. 3. Loosen [...]
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Page 19
3. Pull t he brake bracket assembly to wards the cable guide roller and unhook the auger cable “Z” f it ting. Refer to Fig. 7 -5. 4. Fro m b oth sides of the frame assembly , use a 1 /2" wrench to rem ove the three he x tap screws securin g the transmis sion frame to the auger housing assembly . Refer to Fig. 7 - 1 . Do not remove the lowe[...]
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Page 20
Changing Fric tion Wheel The rubb er on the fric tion wheel is subjec t to wear and should be checked af ter the f irst 25 hours of op eration, and periodically thereaf ter . Replace the friction wh eel if any sign s of wear or cracking are found. 5. Run the fuel tank empt y . 6. Tip the snow th rower up and forward, so that it rests on the housi n[...]
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Page 21
10 . Slide the hex shaf t through the right side of the frame toward the left side and through the fric tion whee l a s s e m b l y. NOT E: If the sprocket fell from the snow t hrower cha in while removing the hex shaf t, position the hex hub of the sprocket to ward the fric tion wheel and place the sprocket in the chain. 11 . After mak ing certain[...]
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Page 22
Of f - S eason S torage If the snow thro wer will not be used for 30 days or longer , the equipment needs to be stored p roperly . Follow storage instructions below t o ensu re top performance from the snow thro wer for many more y ears. Short- T erm St orage It is impor tant to prev ent gum deposits from forming in essential fuel system par ts of [...]
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Page 23
T roub leshooting 8 23 Problem Cause Remedy Excessive v ibrati on 1. Loose p ar ts or da mage d auger. 1. Stop engine immediately and disconnec t spark plu g wire. T ighten all bo lts and nu ts. I f vibrati on continues, have unit se r viced by an authorized Service Cent er . Loss of power 1. Spark plu g wire lo ose. 2. Gas cap vent ho le plug ged.[...]
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Page 24
Component P art Number and Des cription 9 29- 00 7 1 A Ex tension Cord, 1 1 0V 954- 04 1 94A Auger Drive Belt 954- 04 20 2 Wheel D rive Belt 9 1 8 - 04 1 78 F riction W heel A ssembly 7 1 8 - 0 4034 F riction Whe el w/Bonded Rubber 725- 053 26 Lam p 738- 0 4 1 5 5 Shear Pin 7 1 4 - 0 40 40 Bow-tie Cotter Pin 73 1 - 0 7 03 2 Slide Shoe, De luxe 93 1[...]
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Page 25
The fo llowing at t achment s and accessorie s are available fo r your T roy bilt 90 0 se ries snow thrower. Phone (800) 828-5500 for informati on regar ding compatibi lit y , price and availabilit y (h ave your full mode l numbe r and ser ial number re ady). Model Nu mber Description O E M -39 0 - 67 9 Drif t Cutter K it O E M - 3 9 0 - 6 74 Hea v[...]
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Page 26
MTD CONSUMER GROUP INC (MTD), the California Air Resour ces Boar d (CARB) and the United States En vir onment Protection Agency (U . S. EP A) Emission Control System W arranty Statement (Owner’ s Defect Warranty Rights and Ob ligations) EMISSION CONTROL SY STEM CO VERAGE I S APPL ICABLE TO CE RTIF IED ENGINE S PURCHASE D IN CALIF ORNIA IN 20 05 A[...]
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Page 27
(4 ) Repair or rep lacem ent of any warranted par t under t he warrant y provision s of this ar ti cle must b e per formed at no c harge to th e owner at a warra nty station. ( 5 ) Not withst anding t he provisio ns of Subse ctio n (4) a bove, w arrant y ser vic es or repair s must be pr ovided at all MTD d istrib ution c enters that are franchised[...]
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Page 28
Th e lim it ed w ar r an t y s e t for th be low i s gi ve n by Cub C ad e t LLC w i th re sp ec t to n ew m er ch and is e pur ch as ed a nd u se d in t he Un it ed S t a te s, it s p os se ss ion s an d ter r i tor ie s, a nd by M T D Pr od uc t s Li mi te d wi th re sp ec t to n ew m er ch and is e pur ch as ed a nd u se d in C an ad a an d / o [...]