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Emerson 225-600KVA manual

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Table of contents for the manual

  • Page 1

    AC P ow er For Business-Criti cal C on tinuity™ Li eb er t ® NX ™ B at ter y S y s tem Install ation Manual–225-600kV A[...]

  • Page 2

    B ATTERY C ABINET P RECAUTIONS The following warning appl ies to all battery ca binets supplied with UPS systems. Addit ional warnings and cautions applicab le to battery cabinets may be found in Important Safety Instructions beginning on page 1. C ONT ACTING L IEBERT FOR S UPPORT To contact Emerson Network Power Liebert Services for information or[...]

  • Page 3

    i T ABLE OF CONTENTS I MPORT ANT S AFE TY I NSTRUCTIO NS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.0 M ECHANICA L I NST ALLATIO N . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    ii FIGURES Figure 1 Shipping bolts—Top-Terminal Batte ry Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 2 Battery cabinets connected, attached to UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 3 Battery cabinets connected, detach ed from UPS . . . [...]

  • Page 5

    1L i e b e r t ® NX ™ I MPORT ANT S AFETY I NSTRUCTIONS SA VE THESE INSTRUCTIONS This manual co ntains important ins tructions that shoul d be followed during installation of your Liebert NX Battery Cabinet and accessories. Read th i s manual thoroughly, paying speci al attention to the sections that apply to your inst allation, be fore working [...]

  • Page 6

    Liebert ® NX ™ 2 NOTICE This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules. These li mits provide reasona ble protection against ha rmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance[...]

  • Page 7

    Mechanical Installation 3L i e b e r t ® NX ™ 1.0 M ECHANICAL I NST ALLATION 1.1 Introduction This following se ction describes the requiremen ts th at must be taken into account when p lanning the positioning and cabling of th e Liebert NX battery equipment. This chapter is a guide to general procedures and pr actices that should be ob served b[...]

  • Page 8

    Mechanical Installation Liebert ® NX ™ 4 1.4 Positioning The cabinet is structurally desi gned to handle lifting fr om the base. Power terminals, auxiliary terminal s blocks and po wer switches are accessed from the front and top. Removable panels on the top are se cured to the chassis by screws. Th e door can be opened to give access to the pow[...]

  • Page 9

    Mechanical Installation 5L i e b e r t ® NX ™ 1.4.2 Clearances Liebert NX has no ventilati on grilles at either side or at the rear of the battery system equipment. Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened. It is important to le av e a distance of 24" (6[...]

  • Page 10

    Battery Installation Liebert ® NX ™ 6 2.0 B ATTERY I NST ALLATION 2.1 Safety Special care should be ta ken when working with th e batteries associated with the Liebert NX Battery System equipment. When all the cells are connected tog ether, the battery terminal voltage will exceed 400V and is potentially let hal. A primary safety co nsidera tion[...]

  • Page 11

    Battery Installation 7L i e b e r t ® NX ™ Figure 2 Battery cabinet s connect ed, att ached to UPS Figure 3 Battery cabinet s connect ed, det ached from UPS Li ebert NX UPS Liebert NX B a ttery Cabine t Addit i onal Liebert NX Batter y Cabinet Note : Remo ve kno ckout in t he UPS lo w - vo lt a ge sect i on to r out e contr ol cable s bet ween t[...]

  • Page 12

    Battery Installation Liebert ® NX ™ 8 Figure 4 St and-alone ba ttery cabinet s, det ached from UPS 2.3 Cable Entry Cables may enter the battery cabinet from the to p or bottom. Cable entr y is made po ssible by installing conduit to the removable plate fitted at the top or bottom. See 3.0 - Installation Drawings . 2.4 Power Connection Depending [...]

  • Page 13

    Battery Installation 9L i e b e r t ® NX ™ For attached systems (the cabinets bolt to each other) the cables ca n run internal to the cabinets and will be supplied. For detached systems (the cabinets do not bolt to each ot her), the cables must be run outside the cabinets. The customer must supply all th e interconnecting cables and hardware. Se[...]

  • Page 14

    Battery Installation Liebert ® NX ™ 10 2.6 Alber Monitoring System—Optional The Liebert matching battery cabine t allows installing a n optional Alber battery monitoring system in the cabinet. The Alber battery monitoring continuously checks al l critical battery parameters, such as cell voltage, overall strin g vo ltage, current and temperatu[...]

  • Page 15

    Installation Drawings 11 Liebert ® NX ™ 3.0 I NST ALLATION D RAWINGS Figure 7 Outline drawing, Liebert T op-T er minal Battery Cabinet NOTE: 1. All dimen sions are in in. (mm) 2. 24" mini mum cleara nce above uni t required for ai r exhaust. 3. Ke ep cabinet within 1 5 degrees of verti cal. 4. T op and bottom cab le entry av ailabl e throug[...]

  • Page 16

    Installation Drawings Liebert ® NX ™ 12 Figure 8 Main component s, Liebert T op-T erminal Battery Cabinet Batterie s (T ypical V iew Show n) Negative Battery Bus Positive Battery Bus Low V oltage Control Cable T rough High V olt age Control Cable T rough Ground Bus Battery Breaker Battery Interface Board (BIB) Location for O ptional Alber Monito[...]

  • Page 17

    Installation Drawings 13 Liebert ® NX ™ Figure 9 T erminal det ails, Lieb ert T op-T erminal Battery Cabinet Notes 1. All dimensions are in inches (mm) 2.T op and bottom cable entry available through removable access plates. 3. Control wiring and power wiring must be run in separate conduit. 4. Aluminum and copper-clad aluminum cables are not re[...]

  • Page 18

    Installation Drawings Liebert ® NX ™ 14 Figure 10 Front T erminal Batt ery Cabinet shipping s plit Install M10 washer , lockwasher and bolt to secure units together front and rear Note: Jar 28 must be moved forward or removed to install rear hardware. Rear cutouts are provided if rear access is provided. Install M10 washer , lockwasher and bolt [...]

  • Page 19

    Installation Drawings 15 Liebert ® NX ™ Figure 1 1 Front T erminal Battery Cabinet outline drawing 33.5" (850mm) 11 . 3 " (287mm) 1.8" (45mm) to Panel 10" (254mm) 3.6" (91mm) to Panel 3.7" (95mm) to Panel 0.9" (22.7mm) 4.3" [1 10.0] 63" (1600mm) 25.2" (640) 37.8" (960mm) 38" (965mm) 12.[...]

  • Page 20

    Installation Drawings Liebert ® NX ™ 16 Figure 12 Front T erminal Battery Cabinet main component s, layout Ground Bus Location for Optional Alber Monitoring Equipment Positive Battery Bus Front View Right Side View With Panels Removed High V oltage Control Cable T rough Low V oltage Control Cable T rough Negative Battery Bus Battery Breaker Batt[...]

  • Page 21

    Installation Drawings 17 Liebert ® NX ™ Figure 13 Front T erminal det ail drawing GROUND BUS DET AIL BUS TERMINA TION DET AIL FOR POS. AND NEG. BUSBAR NOTES: 1. All dimensions are in in [mm]. 2. T op and bottom cable entry available through removable access plates. 3. Control wiring and power wiring must be run in separate conduit. 4. Aluminum a[...]

  • Page 22

    Installation Drawings Liebert ® NX ™ 18 Figure 14 Liebert NX St and-Alone Junctio n Cabinet terminal wiring Notes: 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduit. 3. Aluminum and copper-clad aluminum cables are not recommended. 4. Widths are without side panels. The width is 32.1" (8[...]

  • Page 23

    Installation Drawings 19 Liebert ® NX ™ Figure 15 Liebert NX Attache d Junction Cabinet—terminal det ail and outline drawing W ARNING!!! Unit Removal and Unit Mobility Instructions Brackets MUST remain attached to the frame until such time that the unit is being located in its final installed position. (The final installation will always requi[...]

  • Page 24

    Installation Drawings Liebert ® NX ™ 20 Figure 16 Liebert NX Battery Cabinet control wiring 1 1 NOTES USE WIRE TIE AS NECCESSARY FOR ROUTING AND SECURING WIRE HARNESSES. TROUGH CAN cable to be run in trough closest to the front of the unit BA TTERY INTERF ACE BOARD (BIB) 24V (RED) GND (BLK) CANH (WHT) CANL (BLK) AUX. CONT ACT 1 AUX. CONT ACT 1 A[...]

  • Page 25

    Installation Drawings 21 Liebert ® NX ™ Figure 17 Attach ed battery cabinet connections Figure 18 Ground strap location for connected ca binet s Jumper Busbars (supplied with battery cabinet) Jumper Busbars (supplied with battery cabinet) Note: T orque to 240in-lb (27 N-M) Note: Connections cannot be made if cabinets ordered as stand-alone. REFE[...]

  • Page 26

    Installation Drawings Liebert ® NX ™ 22 Figure 19 T ypical Alber battery monitoring connections Alber Controller Module Alber Data Collect or Module T R A Y # 1 T R A Y # 2 T R A Y # 1 0 T R A Y # 9 T R A Y # 3 T R A Y # 4 T R A Y # 5 T R A Y # 8 T R A Y # 7 T R A Y # 6 Alber Power T ransfor mer Input F use for Alber Power[...]

  • Page 27

    Installation Drawings 23 Liebert ® NX ™ Figure 20 Alber battery monitoring wiring to multiple battery cabinet s TE L CO BAT T E R Y C AB IN ET #1 BAT T E R Y CA B I NE T #2 BAT T ER Y CA B INE T #3 BAT T E R Y CA B INE T #4 24 V AC #1 +24 V A C IN P U T LAN / LOC AL T B115 8 MI NO R CM MI NO R N C MI NO R NO MA J O R C M MA J O R N C MA J O R N [...]

  • Page 28

    Installation Drawings Liebert ® NX ™ 24 Figure 21 Alber battery monitoring assembly diagram T able 1 Alber battery monitoring asse mbly connections Input Voltage Alber Transformer-2 (Wht) Jumper Alber Transformer-1 (Blk) F4-F5 Fuse Rating 600 0 (Top) 300 (Top) to 0 (Bottom) 300 (Bottom) 2.25 A, 600VAC 480 0 (Top) 240 (Top) to 0 (Bottom) 240 (Bot[...]

  • Page 29

    Installation Drawings 25 Liebert ® NX ™ Figure 22 T op-T erminal battery configuration T R A Y # 1 T R A Y # 2 T R A Y # 1 0 T R A Y # 9 T R A Y # 3 T R A Y # 4 T R A Y # 5 T R A Y # 8 T R A Y # 7 T R A Y # 6 TRA Y #2 TRA Y #3 TRA Y #4 TRA Y #10 TR A Y #9 TR A Y #8 TR A Y #5 TR A Y #7 TR A Y #6 JAR 1 TR A Y #1 REAR OF T RA Y FRONT OF TRA Y REAR [...]

  • Page 30

    Installation Drawings Liebert ® NX ™ 26 Figure 23 Front-T erminal battery configuratio n FRONT JAR #30 JAR #28 JAR #18 JAR #16 JAR #17 JAR #27 JAR #25 JAR #24 JAR #22 JAR #21 JAR #19 JAR #3 JAR #1 JAR #15 JAR #13 JAR #14 JAR #6 JAR #4 JAR #9 JAR #7 JAR #12 JAR #10 CABINET A CABINET B 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 1 1 1[...]

  • Page 31

    Installation Drawings 27 Liebert ® NX ™ Figure 24 Busbar connection between Batter y Cabinet and Att ac hed Junction Cabinet Left-Side Busbar Connections Right-Side Busbar Co nnections[...]

  • Page 32

    Specifications Liebert ® NX ™ 28 4.0 S PECIFICATIONS T able 2 Liebert NX Battery Ca binet specifications Battery Cabinet Parameters Values Top-Terminal Cabinet Front-Terminal Cabinet Battery Type VRLA (Valve Re gulated Lead Acid) Nominal Battery Bus, VDC 480V Battery Float Voltage, VDC 54 0V Minimum EOD Voltage, VDC 384V (for VRLA / Flooded Lead[...]

  • Page 33

    Specifications 29 Liebert ® NX ™ T able 3 L iebert NX Junc tion Cabine t specificati ons Battery Specifications Value Top-Terminal Attached Stand-Alone Attached Nominal Battery Bus, VDC 480V Battery Float Voltage, VDC 540V Minimum EOD Voltage, VDC 384V (for VRLA / Flooded Lead Acid) Battery Discharging Max current (EOD), A Table 5 Physical Param[...]

  • Page 34

    Specifications Liebert ® NX ™ 30 T able 6 Liebert NX Battery Ca binet internal breaker Model Number Code Battery Type Required Breaker Thermal Trip Amps PR UPS12-300MR 400 RR UPS12-350MR 450 UR UPS12-400MR 500 WS UPS12-490MRLP 600 XR UPS12-540MR 600 PX HX300-FR 400 RX HX330-FR 450 UX HX400-FR 500 WX HX500-FR 600 XX HX540-FR 600 2K 16HX800F-FR 25[...]

  • Page 35

    Specifications 31 Liebert ® NX ™ T able 8 Recommended conduit and cable sizes from Liebe rt NX UPS to DC supply UPS Rating kVA (#) Conduit Size, Ph, G 225 (2); 2C; 2-500kcmil, #1/0AWG 250 (2); 2C; 2-600kcmil; #1/0AWG 300 (2); 2.5C; 2-600kcmil; #2/0AWG 400 (3); 2.5C; 2-600kcmil; #3/0AWG 500 (3); 2.5C; 2-750kcmil; #4/0AWG 600 (5); 2.5C; 2-600kcmil[...]

  • Page 36

    Specifications Liebert ® NX ™ 32 T able 10 T orque specifications, unle ss otherwise labeled Nut and Bolt Combinations Bolt Shaft Size Grade 2 Standard lb-in (Nm) Electrical Connections with Belleville Washers lb-in (Nm) 1/4 (M6) 53 (6.0) 46 (5.2) 5/16 (M8) 107 (12) 60 (6.8) 3/8 (M10) 192 (22) 95 (11) 1/2 (M12) 428 (48) 256 (29) Circuit Breakers[...]

  • Page 37

    Specifications 33 Liebert ® NX ™ Notes[...]

  • Page 38

    Specifications Liebert ® NX ™ 34[...]

  • Page 39

    [...]

  • Page 40

    Ensuring The Hi gh Av ai lab ilit y Of Mission-Critic al Dat a An d Appli c ations. Emerson Net work P ower , a business of Emer son (NYSE:EMR), is the global leader in enabling Business-Critic al Continuity ™ from grid to chip f or telecommunication networks, data centers, health care and industrial facilities. Emerson Network Po wer provides in[...]