Fisher & Paykel 517735 manual

SMAR T DRIVE ELECTRONIC W ASHING MACHINE PHASE 1 to 5 – 230v This service manual supersedes all previous Smartdrive 230v service manuals. This manual incorporates all technical bulletins for Smartdrive up to January 2000. Information on I W and IWECO is available in Appendix E. Fisher & Paykel Ltd, Laundry Div ision. 78 Spring s Road, East Ta[...]

PHASE 1 PHASE 2 PHASE 3 PHASE 4 P HASE 5 PHASE 1 GW Model ‘xx0’ PHASE 2 GW Model ‘xx1’ PHASE 3 GW Green & y ell ow PHASE 4 GW Blue & y ellow. PHASE 5 (early) GW MW, LW & AW are different colours. PHASE 5 (late) GW MW, LW & AW are different colours. PHASE 5 IW Bottom rig ht button is ‘Specials’ PHASE 5 IWECO Size 6 & [...]

WHAT PHASE, SIZE & MODEL IS YOUR SMARTDRIVE? PHASE YEAR FRONT PANEL COLOURS MODEL NUMBERS MOTOR CONTROLLER COMPONENTS M ODEL TYP ES PHASE 1 1991-93 Grey Backg round GW500, GW600, GW700, MW050, MW060, GW650, MW070 Blue. (A few white) Pressure Transducer in display. Water cooled. PHASE 1 spare has phase 4 fault codes. ** 12v water v alves. 15 ohm[...]

T ABLE OF CONTENTS SMART DRI VE ELECTRONI C WASHING MACHI NE PHASE 1 to 5 – 230v .................................. 1 WHAT PHASE, SIZ E & MODEL I S YOUR SMARTDRIVE? ......................................................... 3 TABL E OF CONTENTS ....................................................................................................[...]

8.5 RECYCL E ..................................................................................................................... ............. 33 9.0 SI ZE SETTING MODE – Phase 4 and 5 only ............................................................................... 35 10.0 USER WARNINGS ......................................................[...]

- 1 - 1.0 INTRODUCTION 1.1 HOW TO SERVICE SMARTDRIVE IF SMARTDRIVE HAS NO POWER - SEE SE CTION 6.1 Power off at the mains socket. Wait 2 minutes. Power on. IF SMARTDRIVE IS DISPLAY ING A FAULT - SEE SECTION 11.0 This may be identifiable by an unusual combination of LEDs displayed on the wash progress LED s. Smartdrive will be m aking a continuous s[...]

- 2 - 1.2 SMARTDRIVE SERVICI NG – Quick Reference Guide! • Smartdrive is not isolated. Even low voltage (5v and 15v) are live! • During normal operation only one LED should be flashing. This is the lef tmost wash progress LED w hen Smartdrive is Paused. • The product has a diagnostic m ode which allows the fault information to be displayed.[...]

- 3 - 2.0 SPECIFICA TIONS Dime nsions Compact (5kg) Medium (6kg) La rge(7kg) Height to closed L id 900mm-930mm 900mm-930mm 900mm-930mm Height to open L id 1280m-1310mm 1305mm-1335mm 1350mm-1380mm Width 560mm 600mm 650mm Depth 560mm 600mm 650mm I nlet hose length 1100mm 1100mm 1100mm Dry weight Packed 48Kg 52Kg 58Kg Dry weight unpacked 43Kg 46Kg 51K[...]

- 4 - 3.0 INST ALLA TION REMOVING BOWL PACKER AND ACCESSORIES Remove the outer packaging. L eave Smartdrive standing upright. Lift the lid and remove the bowl packer. Rem ove hoses and accessories. REMOVING TRANSIT RES TRAINT Rotate the ag itator anti-clockwise for 3 revolutions. (This unscrews the transit restr aint from the base of Sma rtdrive.) [...]

- 5 - LEVELLING SM ARTDRIVE I t is IMPORTANT to level Smartdrive to ensure even spin performance. Fit the 4 rubber inserts into the feet on the base of Smartdrive. Move Smartdrive to its final position. (a minimum clearance of 20mm each side of Smartdrive for ease of installation.) Adjust the feet so that Smartdrive is level and cannot rock. To che[...]

- 6 - 4.0 SMAR TDRIVE COMPONENTS[...]

- 7 - 4.1 Electronics S ystems Smartdrive electronics consists of 4 mains parts: - a) Motor, (b) Motor Controller Module, (c) Display Module and (d) Rotor Position Sensor. The interconnections are shown in the block diagrams below:- Wiring diagram for P hase 1. NB. Phase 1 (spa re) uses a motor controlle r similar to Phase 2-4. Wiring diagram for P[...]

- 8 - PHA SE 5 WIRING DIAGRAM[...]

- 9 - 4.2 Motor The motor is a 3 phase, 42 pole, DC brushless motor, commutation is achieved electronically. The Motor consists of a STATOR (stationary part) and ROTOR (rotating part). The Rotor Position Sensor controls the speed and position of the motor. The STATOR has a 'star point' connection, and motor terminals. The Star point conne[...]

- 10 - 4.3 Motor Controller Module This module contains the circuitry needed to control the water valves, pump and the motor. It also recieves signals from the rotor position sensor, pressure sensor and the display module. The Motor Controller Module and Display Module are continuously communicating . The Motor Controller Module supplies the Displa[...]

- 11 - 4.4 Display M odule • The Display Module contains a microprocessor whose function is to take the inputs from the front panel and send the appropriate command to the Motor Controller Module. It also controls the output to the display LEDs and beeper. • Test the Display LEDs. Power on at the wall. This illuminates all LEDs for 2 seconds. C[...]

- 12 - 4.5 Water Valves The electronics control the water valves so that a constant water temperature i s achieved in the bowl irrespective of the temperatures and pressures of the household hot and cold water sy stems. To achieve accurate water temperatures a proportional water valve is used on the cold water inlet. Unlike conventional water valve[...]

- 13 - 4.6 Rotor Position Sensor One of the inputs that the Motor Controller Module needs in order to determine which switches to turn on, is the position of the Rotor. This information is supplied by the Rotor Position Sensor (RPS). On the RPS there are three Hall Sensors. These detect the m ag neti c field of the individual magnets in the Rotor. [...]

- 14 - 4.7 Pump The drain pump motor is coupled directly to the base of the outer bowl. This eliminates bowl to pump hoses and the accompany ing seals, clips etc. The pump housing is an integral part of the outer bowl. The pump is accessible by removing the inspection hatch on the front of S martdrive, (Phase 1 to 4 onl y ). I t is also accessible [...]

- 15 - 4.8 Inner an d Outer Bowls The outer bowl is the assembly to which all the motor, pump sy stem, suspension rods, etc are mounted. Within the outer bowl is the inner bowl and the agita tor. During spin, the ag itator and inner bowl have to be coupled together and turn as a sing le unit. In agitate the ag itator and inner bowl are free to rota[...]

- 16 - Detection Of Inner Bowl Float Off Point – Bow l Check During fill the inner bowl will rotate to ensure that the clothes are evenly saturated with water. When the chosen water level is reached, and before the agitate cy cle is started, Smartdrive will carry out inner bowl float c hecks, (bowl c heck). The inner bowl will stop and commence a[...]

- 17 - 4.9 Lid Switch and Out of Balance Sw itch Lid Switch I f the lid is raised, the lid switch operates and stops the cy cle when Smartdrive is stirr ing during fill or Smartdrive is spinning , (braking). The motor should stop within 10 seconds, all the energ y from the motor is dumped into the brake resistor (Phase 1-4) or the pump (phase 5). I[...]

- 18 - 4.10 Water Temperature Sens ing • Phase 1-4 uses a the rmistor for sensing the water temperatur e. It is loca ted within the Motor Controller. User can adjust the warm temper ature by going into the Option Adjustme nt Mode. • Phase 5 GW uses a thermistor for sensing the wate r temperature. I t is located in the mixing chamber . This is a[...]

- 19 - 5.0 SMAR TDRIVE INFORMA TION This information is provided to the user in the ‘Use and Care Manual’. It is included here for completeness. The user warning infor mation and some information on Option Adjustment mode is also in this manual. 5.1 Favourite cycle (GW only ) – All Phases The user may have a particular combination of wash cy [...]

- 20 - 5.3 Delay Start (GW only) – Phase 2 to 5 only Select y our wash cy cle and options to suit the clothes load, by pressing the appropriate buttons then press the DELAY START button: - • Once for 1 hour • Twice for 6 hours (phase 2-4) 3 hours (phase 5). • Three times for 9 hour delay • Four times to ca ncel and return Smar tdrive to n[...]

- 21 - AMOUNT OF WATER USED IN THE WATER SAVER RINSE MODEL SHOWER R I NSE SPRAY & DEEP RINSE La rge 60 litres 115 litres Medium 50 litres 105 litres Compact 40 litres 90 litres Please note, these are approx imate figures for high water level. The Time Saver or Soak option can be used with the Water Saver option, push the wash options button unt[...]

- 22 - 5.7 Wash Performance Information – All Phases Creasing Creasing can be caused by Over loadi ng Smartdrive or t he dry er. Permanent Press or Delicat e cy cles have been desig ned to minimise creasing , they use a lower spin speed. Do not lea ve wet clothes to sit in the washer or laundry basket. Soiling Soiling is the result of insufficie [...]

- 23 - 6.0 SMAR TDRIVE PROBLEMS 6.1 If Smartdrive Appears To Have No Power I f the module appears to be dead / no power then check the following:- • I s the ex ternal mains plug switched on and live? • Are all plug s connected into the Motor Controlle r? • Phase 4 Only . Check that the product is not "asleep" . There is a mode in th[...]

- 24 - 6.3 Flooding • Check inlet hoses are not l eaking. • Check drain hose is inserted correctly , and that the drain is not blocked. • Check water valves are not jammed on, or dripping when off. • Has the pressure pipe been connected when the bowl contained water? The pressure pipe must be connected when the bowl is empty , otherwise flo[...]

- 25 - • Check the 2 balance rings in the inner bowl contain water. Check weights. • Check for noisy suspension rods. Phase 1 was noisy during Stir. • I f the inner bowl or agitator is noisy check for obstruction. Check the spline drive is clean. If there is a grating sound check the single stainless steel washer beneath the spline drive. •[...]

- 26 - 6.8 Siphoning Ty pically this occurs when the Standpipe height is too low. The minimum is 850mm from the floor, this is 90mm AB OVE the drain hose outlet on Smartdrive. With a very low standpipe and a very high water level this could result in water pouring down the standpipe prior to Smartdrive completing fill and resulting in no wa ter in [...]

- 27 - 7.0 OPTION ADJUSTMENT MODE Smartdrive can be adjusted to operate under a number of different conditions OPTION ADJ USTMENT MODE may be used to customise Sm artdrive. Some of this informa tion is available to the user in the ‘Use and Care Manual’. For I W see Appendix E. The features that can be adjusted in t his mode are:- a) Water Tempe[...]

- 28 - Method of Setting the Wash Tem perature 1. Select the OPTI ON ADJUSTMENT MODE by pressing and holding the START/PAUSE button, then pressing the POWER button. 2. Use WASH TEMPERATURE buttons and LEDs to select the t emperature setting to be adjusted, i.e. Cold, Cold/Warm, War m, Warm/Hot, Hot. 3. Use the ADVANCE button and WAS H PROGRESS LEDs[...]

- 29 - FIRST RINSE OPTION (2) Spin only . Does not give as good a suds removal as Option (1) but uses less water tha n Option (3) FIRST RINSE OPTION (3) Deep Rinse. Gives better suds removal but increases wat er usage. The first rinse is alway s followed by a final deep rinse and spin. Method of selecting RI NSE OPTIONS 1. Select the OPTI ON ADJ US[...]

- 30 - 7.4 Adjusting the Volume of Water Used in the Water Saver Option (GW only) – Phase 3 to 5 You can increase or decrease the volume of water added during the shower rinse on the Water Saver option. Enter the Option Adjustment Mode. Use the WATER LEVEL buttons to select the volume of water y ou wish to be used in the shower rinse HI GH W ATER[...]

- 31 - 8.0 DIAGNOSTIC MODE Allows the following status infor mation to be determined: - L ast Fault. L id switch status. Out of Balance switch status. Size. Additional information Allows control of the following:- Pump Hot Water Valve Cold Water Valve Restart Recycle Hot Bowl Flag For I W information see Appendix E. 8.1 WHAT WAS THE LAST FAULT? To [...]

- 32 - 8.2 TEST LID, OUT OF BALANCE, & SIZE SWITCHES To enter Diagnostic Mode turn the power on at the power point and off at the console. Press and hold the W ASH TEMPERATURE DOWN then press the POWER button. Smartdrive will g ive 2 short beeps. Phase 3 Only press ADVANCE button once. Phase 4 & 5 Only press the SPI N SPEED UP button until [...]

- 33 - 8.4 RESTART I f a problem occurs in Sma rtdrive, it will try to correc t the problem and retry . Smartdrive will rectify a ny problems of a temporary nature. If there is a continuous problem Smartdrive will retry several times. This process may take up to 10 minutes depending on the ty pe of problem. If Smartdrive still cannot resolve the pr[...]

- 34 -[...]

- 35 - 9.0 S IZE SETTING MODE – Phase 4 a nd 5 only Phase 1-3 sizes are determined by 2 switches on the display and protrusions on the console. When replacing Display or Motor Controller ente r Option Adjustment mode to set these size s in EEPROM. To check the size setting on Phase 1-3 use DIAGNO STIC mode . See section 8.2. Size setting mode is [...]

- 36 - 10.0 USER W ARNINGS There are a number of warnings which are generally caused by the user or poor installation. These warnings should be corrected by the user. Smartdrive sig nals user warnings by flashing L EDs and a rippling set of 5 beeps repeated every 6 seconds. This is the same tone that is heard when Smartdrive is first plugg ed into [...]

- 37 - 10.3 No Water (Both Hot and Cold Water LEDs flashing) This warning is indicated by the cold and hot water LEDs flashing. Smartdrive will also be making a rippling set of 5 beeps repeated every 6 seconds and the product will be paused. 1. Check that th e taps are turned on. 2. Check that t he inlet hoses are connected. 3. Check that the flow [...]

- 38 - 10.6 Suds (Fir st Rinse LED is flashing or F i nal Spin LED is flashing) This warning is indicated by a rinse or spin L ED flashing. Smar tdrive will also be making a ' rippling sound of 5 beeps repeating every 6 seconds' and the product will be paused. Too much Detergent has been used and Smartdrive has a suds build up. 1. This is[...]

- 39 - 10.8 Demonstration Mode (All LEDs flashing in patterns) This feature is designed for in store demonstration purposes. Smartdrive can draw attention to itself with a selection of flashing L EDs. In this mode Smartdrive cannot be started. To Select DEMONSTRATI ON MODE press and hold the ADVANCE button, then press the POWER button. During the D[...]

- 40 - 1 1.0 F AUL T CODES FAULT CODES FOR ALL SMARTDRIVE MODELS Phase 1 GW500 GW600 G W700 GW050 GW060 GW070 GW650 Phase 2 GW701 GW601 G W501 MW051 LW015 MW061 MW071 Phase 3 GW703 GW603 G W503 MW053 LW035 Phase 4 GW708 GW608 G W508 MW058 LW085 AW085 GWC08 GWM08 G WL08 THC08 THM08 THL08 Phase 5 GW709 GW609 G W509 MW059 LW095 AW095 GWC09 GWM09 G WL0[...]

- 41 - SMARTDRIVE PHASES 1 to 5 FAULT DESCRIPTIONS When Smartdrive detects a fault it stops. Smartdrive beeps continuously , once per second, and display s a fault code in binary using the 8 wash progress L EDs. The possible fault codes are listed in numeric order with their associ ated service procedure. The fault code binary value as represented [...]

- 42 - 5. (00000101) Phase 1 – Com munications Fault The Display Module has had difficulty communicating with the Motor Controller. Primary Source - Display Module Action – Turn off at the wall and on again after 5 seconds and try again. I f still faulty , then: 1. Check connections of the 12 way harness for bad contacts , corrosion etc 2. Chec[...]

- 43 - Phase 4 to 5 The Display size switch setting does not matc h that stored in memory . Action - Reselect the size of Smartdrive by using the SIZ E SETTING MODE. Push and hold the water temp up button, then press the power button to enter SIZ E SETTING MODE. Three L EDs are use d to identify size. The cold water tempe rature L ED identifies 5kg[...]

- 44 - 11. (00001011) Phase 1 to 5 - Pressure Sensor F ault While mea suring the water leve l the Motor Controller has dete cted a nega tive pressure. Reconnecting the pressure tube to the pressure sensor while the bowl contains water can cause this. Primary Source – Pressure Tube. Action - Check bowl is fully pumped out. Remove pressure tube fro[...]

- 45 - 14. (00001110) Phase 1 - Pum p Connection Fault The Display Module has detected that the pump is not on when it should be. Prim ary Source - Pump Action 1. The pump is fitted with a thermal cut out device. Check if this device has been a ctivated. I f the device is a ctivated wait until pump cools down befor e restarting. Check for any pump [...]

- 46 - 32. (00100000) Phase 1 - Pum p Circuit Error The Display Module has detected that the pump is on when it is off. Primary Source - Display Module Action 1. Check for mois ture in the console area. 2. Replace the Display Module. 33. (00100001) Phase 1 - Water Valve Fault The Module has detected a water valve fault. Primary Source - Water Va lv[...]

- 47 - 36. (00100100) Phase 1 to 5 - Water Leak Fault The Motor Controller has needed to top up the wate r level more than 4 times during agitate. This is excessive as normally only one or two top ups are required to replace the air that has escaped from a full load during agitate. The most likely cause is that Smartdrive is siphoning. The other al[...]

- 48 - The Motor Controller has recorded a wa ter level of empty while it is agitating . The water level must have been greater tha n empty for Smartdrive the enter the agitate mode initially . The most likely cause of this fault is that the pressure transducer hose has been severe d or fallen off during agitate. Altern atively the pressure transdu[...]

- 49 - 41. (00101001) Phase 1 to 5 - Temperature Sensor F ault The resistanc e of the Thermistor is outside the normal limits, the fault is probably due to a short circuit in the Sensor line. Primary Source - Thermistor (Phase 5), Motor Controller (Phase 1 to 4) Action Phase 1 1. Check connections of the 12 way harness 2. Check for mois ture in the[...]

- 50 - 44. (00101100) Phase 2 to 5 - Water in Bowl During Spin The Display has sensed a water level in the bowl during spin. This may be caused by a slow pump out rate due to pump hose or pump partial blockage. Primary Source - Pump Sy stem Action 1. Check that the pump hose is not squashed or kinked. 2. Check the leng th of the drain hose and try [...]

- 51 - 47. (00101111) Phase 2 to 3 - Bowl Dis-engaged Fault While carry ing out a bowl check, the Motor Controller has found that the bowl is not engaged even though the pressure sensor indicates that the bowl is empty. The Motor Controller continues to check for 2 minutes. During this time the module has not been able to determine a valid bowl sta[...]

- 52 - 50. (00110010) Phase 2 to 5 - Hot Valve Fault The Motor Controller has measured a volta ge from the valve diagnostic circuit tha t indicates that the hot valve is faulty . The most likely cause is that the valve harness has not been connected correctly. Primary Source - Wiring Action - Check valve harnesses are correct ly fastened to valv es[...]

- 53 - 53. (00110011) Phase 2 to 5 - Rotor Position Sensor F ault The Motor Controller has attempted a motor step test and has found that the motor has not stepped to the correct position. I t has detected that the motor is connected and that the Motor Controller drive is operational. The Rotor Position Sensor signal sensing sy stem is at fault. Pr[...]

- 54 - 56. (00111000) Phase 4 to 5 - Bowl Check Fault While carr ying out a bowl check Smartdr ive has not been able to de termine a valid bowl status and so the Display flag s this fault. This fault diffe rs from fault 40 in that a valid bowl sta tus could not be determined. The first two areas to check are the clutch and the pressure tube. Primar[...]

- 55 - 61. (00111101) Phase 4 - Motor Controller Fault The Motor Controller has been attempting to perform an interna l EEPROM write. Prior to writing the Motor Controller has tested the 15 Volt supply and found that it is below the safety level for wr iting EEPROM and has reporte d this to the display . This may be due to mains transients at the t[...]

- 56 - 104. (01101000) P hase 2 to 5 - Comms. Error Refer to Fault code 105 for action. 105. (01101001) P hase 2 to 5 - Comms. Error Time-out These faults are reported when the Display module detects an error in the communications between the Display module and the Motor Controller. NB. If the product is an IW, check that the motor controller is no[...]

- 57 - identify size, cold water temperature LED identif ies 5kg, the low water le vel LED identif ies 6kg, the hold spin speed L ED identifies 7kg. I f the product has not been setup before all 3 LEDs will be on. To set the size for 5kg push the wash temp up button. To set the size for 6kg push the water level up button. To set the size for 7kg pu[...]

- 58 - Seconda ry Source - Rotor Position Sensor Action - If the harness seems to be correct, check the Rot or Position Sensor for loose, damaged, or faulty components. Tertiary S ource - Motor Controller Action - The Motor Cont roller motor sensing circuitry may be faulty . R eplace Motor Controller. 131. (10000011) P hase 1 to 5 - Repetitive Roto[...]

- 59 - 136. (10001000) P hase 1 to 5 - Motor Stall The Motor Controller has been unable to start the motor rotating and signa ls the Display module with motor stall error. Possible causes of this fault are: Faulty motor harness, faulty or jammed motor, se ized bearings or seals, faulty Motor Controller, faulty Rotor Position Sensor or harness. Prim[...]

- 60 - 160. (10100000) Phase 1 to 5 - Bowl Engaged During Agitate The bowl has re-engaged itself during agitate. Possibl e causes for this are a leak in the air bell, bowl is over-loaded with clothes, the clutch has jammed or is fouled with a foreign object. Prim ary Source - Mechanical Action 1. Make sure the bowl is not overloaded with too many c[...]

- 61 - 164. (10100100) P hase 4 to 5 - Brake Function Time-out Fault This fault indicates that the Motor Controller has been attempting to brake for 20 seconds. All spin loads should come to rest within 10 seconds something must have gone wrong during the brake to prevent the bowl stopping in time. Primary Source - Wiring Action - Measure/check the[...]

- 62 - 12.0 MECHANICAL SER VICE SECTION 12.1 COMPLETE DISASSEMBLY CAUTION: Ensure power and water supplies are disconnected bef ore servicing. There is still mains power w ithin the con sole when on/off sw itch in the `of f' posi tion. 1. Isolate from the power supply . 2. To remove the lid, open it to the upright position and lift it clear. A[...]

- 63 - PHASE 2 TOPDECK SHOWING WIRING CONNECTIONS 4. Disconnect the pressure tube from the pressure sensor. 5. Disconnect display module plug, the motor/pump harness plug and Rotor Position Sensor plug. Remove the pump earth lead and mains cable earth lead from the Motor Controller Module. Remove the plug s from the back of the mains cable clamp, u[...]

- 64 - 7. Unclip the bias spring from the fr ont left suspension rod. Unclip the neck ring from the top of the outer bowl. 8. Remove the fabric softener di spenser, unscrew the agita tor retaining nut and r emove the agitator . 9. The inner bowl may now be lifted clear. (If the inner bowl is not easy to lift clear, then remove the three spline reta[...]

- 65 - 14. L ay the cabinet on its back, on protective material, and slide the outer bowl assembly out, but note that approximately 1 litre of water must be re moved from the pump sump before lay ing the cabinet on its back. 15. To remove the pump, release the locking tab. Turn the pump anti-clockwise, lift it clear and remove the elect rical conne[...]

- 66 - 12.2 ASSEMBLY GUIDELINES Assembly is the reverse of disassembly . The following points are worth noting. Drain Hose Outlet Elbow . Refit to the base. NB: Ensur e the lugs on the elbow are located underneath the pump bracket. Clamp into position. Pump . Turn the pump clockwise when re fitting it into the bay onet fixture. Check that the locki[...]

- 67 - 12.3 M OTOR ASSEM BLY & DISASSEM BLY 1. Remove the rotor by using a 16mm or 5/8" socket. L ift the rotor clear, and place in a plasti c bag. The rotor has strong magnets and can attract metal objects. If any foreign objects are caught in the rot or area these may cause the magnets to wear and create a fine bl ack powder which will p[...]

- 68 - 12.4 PUMP BLOCKAGE Pump Block error is fault code 37. This is one of the most likely problems encountered in Smartdrive. See section 11.0 for more information on fault code 37. Drain the B owl. This can either be done using the pump or empty ing the bowl manually . I f there is a service hatch (Phase 1-4). Remove the front inspection panel b[...]

- 69 - 12.5 SHAFT & BEARING REMOVAL 1. Fit the spline tool over the shaft. Remove the 1 1/4" AF shaft retaining nut securing the shaf t. 2. Lay the outer bowl on its side before removal of the shaft. This ensures that the shaft does not fall directly onto the floor. NB: The shaft can only be removed towards the inside of the outer bowl. Re[...]

- 70 - 12.6 SHAFT & BEARING ASSEMBLY 1. The bearing s must be inserted separ ately with the inner bearing fit ted first and pulled down with the bearing tool onto the shoulder in the bearing housing . IMPORTANT : There must be no gap between the bearing outer race and the shoulder of the aluminium extrusion. Remove the insertion tool at this po[...]

- 71 - 3. Ease the shaft through the bearings from inside the outer bowl. Take care the shaft is fitted with the threaded retaining nut section facing downwards in the direction of the base. 4. Fit the shaft retention nut. Use the spline tool and spanner to tighten the shaft retention nut. 5. Invert the outer bowl. Take care not to damage the shaft[...]

- 72 - Appendix A: Binary Decodi ng Chart – 8 Bits (0-255) shor t wash rinse spin 1 2 4 8 16 32 64 128 ΟΟΟ ΟΟΟ ΟΟΟ ΟΟΟ ΟΟ ΟΟ ΟΟ ΟΟ ✹ ✹ ✹ ✹ Ο Ο Ο Ο ✹ ✹ ✹ ✹ Ο Ο Ο ΟΟ Ο Ο Ο ✹✹ ✹✹ ✹✹ ✹✹ ✹ ✹ ✹ ✹ ΟΟ ΟΟ ΟΟ ΟΟ ✹ ✹ ✹ ✹ Ο Ο Ο Ο ✹ ✹ ✹ ✹✹ ✹ ✹✹ ✹✹ ?[...]

- 73 - Appendix B: T echnical Bulletins These are extracts from previous technical bulleti ns. WM011 ALTERNATIVE SPARE PARTS FOR PHASE 1 MOTOR CONTROLLER – June 1999 – Phase 1 only Fisher &Pay kel is no long er able to obtain some electronic components to continue the manufacture of the current Motor Controllers, part number 425243P. We hav[...]

- 74 - WIRING CONNECTIONS DISPLAY PUMP ROTOR POSITION SENSOR PRESSURE SENSOR MOTOR WATER VALVES OOB HARNESS PUMP EARTH End view of 426418P Motor Controller Module wiring connections. WM013 PUMP HOOD KIT – January 2000 – Phases 2 to 5 Changes have been made to the pump hood, cap and the impeller to decrease the possibility of small pieces of g r[...]

- 75 - WM51 DIAGNOSTIC FLOW CHART – Sept 1992– Phase 1 only This is a flow char t for original Phase 1 Smartdrive Motor Controllers and Display s. These are fitted with a slow blow 32mm 6A fuse. Use this flow chart when there is no power to the display module and Smartdrive is powered on.[...]

- 76 - WM65 BIB DEFLECTOR – April 1994– Phase 1 only Fisher & Pay kel have introduced a new bib deflector with 3 vertical fins to replace the early Phase 1 deflector part number 425768. I t is recommended that whenever a phase 1 Smartdrive is serviced the new bib part number 425968 be fitted. This replacement deflector is designed to drain [...]

- 77 - WM80 CONDENSATION KIT – May 1996 – Phase 2 & 3 only A condensation kit is available to reduce build up in the console area and around the electronics is available as part number 472976. This kit must be fitted to all Phase 2 & 3 Smartdrive where the display module has failed due to condensation or there is condensation present in[...]

- 78 - Appendix C: Smarttool Smarttool is an Application which is run on a PC or a Casiopea Palm-Top. This application may be used with the following Fisher & Paykel products :- • Smartdrive. P hase 1-5. Washing Machine. • ActiveSm art. Refrigerator. • DishDrawer. Dishwasher. The fault information is downloaded from the products front pan[...]

- 79 - Appendix D: T ool s for Servi cing Smartdrive SERVICE TOOL KIT PA RT NUM BER 502009 502009 Bearing Puller Kit. This kit is shown above and is used for insertion and ex traction of bearings. The extracti on washer is available separately. 502034 Rotor Puller Adapter. This tool is used to extract the rotor when the plastic nut is broken. 50210[...]

- 80 - Appendix E: IW SMAR TDRIVE SER VICING E.1 IW Quick Reference Guide • The I ntuitive W asher can display the most recent user warning and fault. • The I ntuitive Washer uses the motor to detect the fabric type . • The I ntuitive Washer uses the sa me motor, bowl and wrapper a s Phase 5 Smartdrive. • Two ty pes, Intuitive W asher (I W)[...]

- 81 - E.3 INTRODUCTION to IW This Service Supplement contains specifications, size setting and diagnostic mode. The first I ntuitive W asher(I W) was introduced in Phase 5 Smartdrive in 1999. Three models were released, I W 509, I W609 and IW709. These products were upgraded in 2000 to include recirculation, these products are called Intuitive ECO[...]

- 82 - recirculation will not work. I t is important not to mix the different coloured modules as they are not compatible and Smartdrive will not work. I t will normally display a fault code and beep if the modules have been mismatched. Delay start is 1 to 9 hours, (IW) or 18 hours (I WECO) in increments of 1 hour. WATER TEMPERATURE SENSING The the[...]

- 83 - RECIRCULATING VALVE PUMP The pump is the same as Phase 5. The pump forms part of the power supply . If it not connected Smartdrive will appe ar to have no power. The pump re sistance is 33 ohms. E.4 OPTION ADJUSTMENT MODE for IW I n Option Adjustment Mode the following a djustments may be made: - The fill level se lected by Auto Water L evel[...]

- 84 - AUTO WATER - Auto Water Level Adjustment The water level that Smartdriv e fills to on auto water level m ay be adjusted. Select AUTO WATER. Use the MOR E or LESS buttons to decrease or increase the fill level. NB: If there is not enough water for the load, check by pausing Sm artdrive and pushing the clothes down to see how much spare water [...]

- 85 - E.5 DIAGNOSTIC MODE for IW DI AGNOSTIC MODE incorporates tests for the pump, diverter valve, water valves, and also the data display mode. To enter DIAGNOSTI C MODE, turn the power on at the power point and off at the console. Pr ess and hold the ‘SPECIALs’ / ’ LifeCycles’ button and then the POWE R button . Smartdrive will g ive 2 s[...]

- 86 - FAULT STATUS The Fault Stat us screen will display the fault code for the c urrent or last fault that ha s occurred in Smartdr ive. I t will also display how many cy cles ago the fault occurred and at what part of the cy cle. The fault code can be checked in S ection 11 to identi fy t he repairs that may be necessary. Fault Status Fault code[...]

- 87 - RECYCLE I n the Control Option mode, similar to setting the RESTART. Push the button beside the word RECYCLE to tog gle on and off Recy cle. At the end of servicing, Smartdrive may require an extended test wher e it can be left to complete a number of wash cy cles. By turning on RECYCL E Smartdrive will continuously repeat the selected wash [...]