Frymaster H50 Series manual

Frymaster, a member of th e Commercial Food Equi pment Service Association , recommends usin g CFE SA Cert i fied T echnicia ns. 24-Hour Serv ice Hotline 1-8 00-551-8 633 JUNE 2005 *8190001* Service and Parts M anual[...]

NOTICE IF, DURING THE W A RRANTY PERIOD, THE CUSTOMER USES A P A RT FOR THIS ENODIS EQUIPM ENT OTHER T H A N AN UNMODI FIED NEW OR RECYCLED PART PURCH ASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, A ND/OR T HE PA RT BEIN G USED IS MOD IFIED FRO M IT S ORI GINA L C ONFIGURA T ION, T HIS WARRANTY WILL BE VOID. FURTHER, [...]

DA NGER Improper installation, adjustment, maintenance or se rvice, and unauthorized a lterations or modifications can cause property damage, injur y , or dea th. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a g[...]

H50 SERIES GA S FRYERS TABLE OF CONTENTS i CHAPTER 1: Servi ce Procedures 1.1 Functional Description ...................................................................................................... .1 -1 The Electronic Ignition System..........................................................................................1-1 Interface Boards[...]

H50 SERIES GA S FRYERS TABLE OF CONTENTS ii 2.2 Basket Lift Assemblies and Component Parts .................................................................. 2-3 2.2.1 Bell Crank Basket Lifts ...................................................................................... 2-3 2.2.2 Modular Basket Lifts ........................................[...]

H50 SERIES GA S FRYERS TABLE OF CONTENTS iii 2.13.11 Power Shower Assemblies (All Systems)......................................................... 2-52 2.13.12 Oil Disposal Systems Plumbing........................................................................ 2-53 2.13.13 Assembly Wand Plumbing (Japan) ...........................................[...]

H50 SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 Inside the Ignition Module TD Out to Gas Valve To A l a r m 25 V + GND HV Ignition Wire Flame Sensor Coil 1.1 Functional Description H50 Series fryers contain a welded stainless steel frypot that is directly h eated by a high efficiency infrared burner system requiring approximately 43% less e[...]

1-2 the other leg of the heat relay coils, which then close electronic switches in the 24 VAC circuit to provide current to the ignition module. Circuitr y in the ignition module sends 24 VAC to the gas valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a normally closed drain safety switch). Simultaneou[...]

1-3 FREQ U EN TLY U SED TE ST PO I N TS FO R I NT ERF A CE B O A R D S 806- 3398 A ND 106- 0386 Met e r T e st S e tt in g P in s R es u lts 12VA C Pow e r t o Contr ol l er 50VAC S cal e 1 and 3 o n J3 or J 2 12-18 24VAC Pow er t o Ri ght M odul e 50VAC Scal e 8 on J 3 and GR O U ND 22- 28 24VA C Pow e r t o Lef t M odul e (i f present ) 50VAC S c[...]

1-4 CURRENT FL OW THROU GH INTERFACE BOARDS 806- 3398 AND 10 6-0386 (H50 APPLICAT ION) 1 2 3 4 5 6 7 8 9 10 11 12 J3 J2 PIN 1 J2 1 2 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 J1 LEFT VAT FULL OR RIGHT VAT INTERFACE BOARD 12 VAC TO CPTR J3 PIN 1 GROUND GROUND 3 COMPUTER (1 2 VAC) J3 P IN 3 COMPUTER RT HT RELAY COMPUTER LT HT RELAY COM[...]

1-5 THERMOSTATS All fryers in the H50 Series have temperature probes located on the front centerline of each frypot. (Dual-vat frypots have two probes, one in each vat.) In this type thermostat, the probe resistance varies directly with the temperature. That is, as the tem perature rises, so does resistance, at a rate of approximately 2 ohms for ev[...]

1-6 1.4 Checking the Burner Manifold Gas Pressure 1. On non-CE fryers , ensure that the gas valve knob is in the OFF position. Honeywell ON OFF 2. Remove the pressure tap plug from the gas valve assem bly. Typical N on-CE Valve Assembly Ty pical CE Valve Assembly Pressure Tap Plug 2. Insert the fitting for a gas pressure-measuring device into the p[...]

1-7 Gas Single Vat Dual Vat Natu ral Gas L acq (G20) under 20 mbar 77 Natural Gas Gronique * (G25) under 25 mbar 10 10 Natural Gas Gronique (G25) under 20 mbar 10 10 Butane/Propane (G30) at 28/30 or 50 mbar 17 17 Propane (G31) under 37 or 50 mbar 20 20 CE Standard Burner Manif old Gas Pressures for Fry ers M anufactured After April 1999 Pressure (m[...]

1-8 1.5 Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 μ A and 3.5 μ A. Flame current is measured by placing a microamp (not m illiamp) meter in series with the sensing wire on the ignitor. This is accomplished as follows: 1. Place the fryer power switch in the OFF position. 2. Disconnect[...]

1-9 7. Disconnect the ignition cables from the ignitors by grasping the boots and gently pulling toward you. 8. Remove the component box m ounting screws. 9. Rotate the top of the component box out of the fram e and carefully pull it out enough to disconnect the wiring harness plug(s) from the back of the box. 10. Remove the box and set it aside. 1[...]

1-10 5. Reverse the procedure to install the replacement module. 1.6.5 Replacing an Ignitor Assembly DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the fryer from the electrical supply. 2. Disconnect the ignition cable from the ignitor by grasping the boot and gently pulling toward you. 3.[...]

1-11 Remove these f asteners. (On black-colored FASCO blowers there are three nuts. On s ilver-colored KOOLTRONICS blowers there are three screws.) 3. Wrap the motor with plastic wrap to prevent water f rom entering it. Spray degreaser or detergent on the blower wheel and the blower housi ng. Allow it to soak for five minutes. Rinse the wheel and h[...]

1-12 The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 1-7 and the burners displa y a bright orange-red glow. If a blue flame is observed, or if there are dark spots on a burner face, the air/gas mixture requires adjustment. Adjusting Air/Gas Mixture Non-CE Units and CE Uni[...]

1-13 Adjusting Air/Gas Mixture CE Units Built Through April 1999 CE units built through April 1999 are equipped with a sh ield assembly in front of the blowers. An air shutter plate on the face of the shield assembly regulates the am ount of airflow to the blower in- take. To adjust the shutter plate, loosen the locking screws and slide the shutter[...]

1-14 1.6.8 Replacing a Burner Assembly DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the unit from the electrical and gas supplies. 2. Remove the combustion air blower per the procedure found in Section 1.6.6. 3. Remove the four nuts from the air plenum assemb ly and pull the assembly str[...]

1-15 15. Examine the burner flame. The color and intensity on both sides should be the sam e. 16. Use an inspection mirror to check for leaks in areas that cannot be directly observed. 17. If a leak is detected, tighten all the lower insula tion retainer nuts, allow the frypot to run for five additional minutes, and repeat steps 15 and 16. 18. If t[...]

1-16 16. Carefully lift the frypot from the fryer cabinet. 17. Remove the drain valve(s), temperature probe(s), high-lim it thermostat(s), and ignitor assemblies. Inspect each of these components carefully and install them in the replacement frypot if they are in serviceable condition. Use Loctite ® PST56765 sealant or equivalent on component thre[...]

1-17 10. Remove the flue assembly (10). 11. Remove the upper burner rails (11). NOTE: For the following steps, refer to the frypot exploded view on page 3-19 for com ponent iden- tification. 12. Remove any residual insulation, sealant, and/or oil from the exterior of the frypot. 13. Place the “L” shaped pieces of com bustion cham ber insulation[...]

1-18 Disassembling A Frypot (Full V at Illustrated) Spacers Spacer 10 9 1 11 8 7 6 5 4 2 3[...]

1-19 Re-assembling A Frypot (Full Vat Illustrated) Appl y cement here 6 5 4 7 9 8 2 1 1 24 23 21 22 3 10 11 13 12 14 15 19 17 16 20 18[...]

1-20 21. Insert the burners (9) into the rails to ensure the rail spacing and alignment are correct. The burner should slide freely into and out of the rails. The upper rail can be bent slightly to increase or decrease tension on the burner, and the edges of the slot can be closed or opened slightly to best fit the burner frame. 22. Carefully wrap [...]

1-21 33. Install the upper oil-zone insulation (21) by pressing it under the upper combustion cham ber metalwork. Secure the insulation with the bracket (22) and ¼” self-tapping screws. 34. Install the upper burner rail blanket insulation (23). Position any excess insulation toward the top of the frypot. Avoid overhang past the botto m of the up[...]

1-22 PROBLEMS RELATED TO THE GAS AND/ OR ELECTRICAL POWER SUPPLIES The main indicators of this are th at an entire battery of fryers fails to light and/or there are no indicator lights illuminated on the fryer experien cing ignition failure. Verif y that the quick disconnect fitting is properly connected, the fryer is plugged in, the main gas suppl[...]

1-23 If popping occurs only during peak operating hours, th e problem may be incorrect or fluctuating gas pressure. Verify that the incoming gas pressure (pre ssure to the gas valve) is in accordance with the appropriate table below, and that the pressure re mains constant throughout all hours of usage. Refer to Check Burner Manifold Pressure in th[...]

1-24 Examine the ignitor (spark plug) for any signs of cracking. A cracked ignitor must be replaced. If all other causes have been ruled out, examine th e burner tiles for any signs of cracking. If cracks are found, the burner must be replaced. Fluctuating flame intensity is normally caused by either improper or fluctuating incom ing gas pressure, [...]

1-25 FAILURE TO CONTROL AT SETPOINT Problems in this category may be with the tem perature probe, the interface board, or the controller. 1.7.4 Computer-Related Problems COMPUTER MAGIC III FEATURES SENSITIVITY OR “ STRETCH AND SHRINK TIME ” Sensitivity or stretch time is a programm able featur e, patented by Frymaster, which increases or decrea[...]

1-26 Cause: Computer is compensating for oil tem perature via the sensitivity setting. Corrective Action: Reprogram the sensitivity setting for each product in accordance with the programming instructions in the Com puter Magic III Chapter of the Frymaster Fryer Controllers Operator’s Manual (P/N 819-5916). 1.7.5 Filtration Problems The majority [...]

1-27 Sedimen t Pa r t i cl e FLOW Up for reverse Down fo r forward FREEING A SEIZ ED P UMP Incorrectly sized or installed paper will also a llow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube may indicate that the crumb tray is not being us[...]

1-28 The oil return line heater tapes in the Filter Magic system are wired directly into the line VAC source and remain energized as long as the unit is plugged in. The filter pan suction tube heater tape, however, is wired into the 24 VAC circuit. The suction tube tape is activated only when the filter pan is positioned all the way to the rear of [...]

1-29 plumbing. The new hose is fitted with a 90º swivel at the manifold end and a straight swivel at the pump end to prevent kinking. The pump plumbing features a solenoid valve at th e pum p discharge, a ¼” I.D. Dormont stainless steel flexline that connects the solenoid valve to the pump inlet fittings, and m iscellaneous standard black metal[...]

1-30 A modular basket lift (illustrated below) consists of a toothed rod to which the basket lift arm is attached, a reversible-drive gear motor, and a pair of roller-activated microswitches. The gear m otor engages the teeth in the rod, moving it up or dow n depending upon the direction of rotation of the motor. Microswitches at the upper and lowe[...]

1-31 A bell crank style basket lift consists of a cam and bell crank that are connected to the basket lift arm by a f lat metal link. The cam is attached to a drive motor. The m otor ro- tates the cam, thus raising or lowering the lift arm linked to the bell crank. A roller-activated microswitch is used to limit travel. When the roller in the m icr[...]

1-32 If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced. ELECTRONICS PROBLEMS Within this category are problems associated with the relays, m icroswitches, capacitors, resistors, interface board, wiring, and controls. The most co mm on problem in this category is a lift that continuously travels [...]

1-33 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed 24V transformer. Check: LED 3 (24V) is not lit continuously. A. If the wiring and connections be- tween the 24V transformer and the interface board are intact, re- place the transformer. B. Failed interface board. Check 1: LED 3 (24V) is lit continuously, but 24 VAC is not present on the righ[...]

1-34 LEFT VAT LED 3 (24V) IGNITION MODULE LED 2 (PW R) PW R V2D HIGH LIMIT SW ITC H LED 1 (GV ) GAS VALVE IGNITION MODULE PW R V1S (FV) OR V1D (DV) HIGH LIMIT SW ITC H GAS VALVE 24V TRANSFOR MER LED 5 (GV) J1 PIN 9 J3 PIN 9 FULL OR RIGHT VAT J3 PIN 8 J1 PIN 8 24 VOLT CIRC UIT W ith Interface Board 806-3398 or 106- 0386 and Two 807-1006 ( FV/DV), 80[...]

1-35 24 VOLT CIRCUIT W ith Interface Board 806-3398 or 106-0386 and One 807-3366 ( FV) Igni tion Modul e NOTE: Some units ma y be wired in this manner. IGNITION MODULE V1S PW R (left side) V2S LED 5 (GV) J3 PIN 9 Jum per LED 3 (24V) 24V TRANSFOR MER IGNITION MODULE PW R (right side) V1D LED 5 (GV) J3 PIN 9 J3 PIN 8 LED 4 (PW R) HIGH LIMIT SW ITCH G[...]

1-36 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Gas valve in non-CE is in OFF position. A. Place gas valve in ON position. B. Gas valve in non-CE is in OFF position. B. Place gas valve in ON position. C. Improper incoming gas pressure. Check: Incoming gas pressure is in accordance with the appropriate table on Page 1-23 of this manual. C. Bring i[...]

1-37 Probe Resistance Chart For use with H50 Series fryers manufactu red with Minco Therm istor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177 75 1091 24 14[...]

1-38 1.9 Simplified Wiring Diagrams K2 HEAT RELAY K4 BLOW ER RELAY AIR OPTIONAL AIR SWITCH BLOW ER HI-LIM IT 12V 24V TEMP PROBE 24V LED 3 LED 5 R-GV R HEAT LED 4 R PWR V1S ALARM LED 6 12V L HEA T LED 2 L PWR ALARM V2S POWER ON/OFF TROU BLE HEAT T J3 6 2 12 9 11 8 5 4 3 1 J2 11 11 4 4 13 13 14 14 10 10 5 5 3 3 1 1 2 2 GV RIGHT IG NITION MODULE 25V+ [...]

1-39 K3 HEAT & BLOW ER RELAY AIR OPT IONAL AIR SWITCH BLOW ER HI LI MIT 12V 24V TEMP PROBE 24V LED 3 LED 5 R-GV R HEAT LED 4 R PWR V1S ALARM LED 6 12V L HE AT LED 2 L PWR ALARM V2S POWER ON/OFF TROUBL E HEAT T J 3 6 2 1 2 9 1 1 8 5 4 3 1 J 2 1 1 1 1 4 4 1 3 1 3 1 4 1 4 1 0 1 0 5 5 3 3 1 1 2 2 GV RIGHT IGNI TION MODULE ALARM TD VALV E GND BNR GN[...]

1-40 H50 SERIES— FULL-VAT WITH ONE DUAL-SPARK IGNITION MODULE (ONE DUAL FUNCTION HEAT/BLOWER RELAY (K3)) LINE VOLTAGE K3 HEAT & BLOW ER RELAY AIR OPTION AL AIR SWITCH BLOW ER HI LI MIT 12V 24V TEMP PROBE 24V LED 3 LED 5 R-GV R HEAT LED 4 R PWR V1D ALARM LED 6 12V L HEAT LED 2 L PWR ALARM V2S POWER ON/OFF TROU BLE HEAT T J3 6 2 12 9 11 8 5 4 3[...]

1-41 TD GND ALARM 25V+ RIGH T IGNITOR VALVE TEMP PROBE BLOW ER 24V HI LIMIT OPTIONAL AIR SWI TCH 6 J3 11 4 8 4 8 9 9 R HEAT LED 4 K2 HEAT RELAY K4 BLOWER RELAY R-GV LED 5 R PWR V1D ALARM 35 1 0 4 1 3 1 4 1 1 J 2 35 1 0 4 1 3 1 4 1 1 TROU BLE POWER HEAT BNR GND GV AIR 24V LED 3 RIGHT IGNI TION MODULE TD BNR GND GND ALARM 25V+ LEFT IGNITOR VALVE TEMP[...]

1-42 TD GND ALARM 25V+ RIGHT IGNITOR VALVE TEMP PROBE BLOW ER 24V OPTIONAL AIR SW ITCH 6 J3 11 4 8 4 8 9 9 R-HEAT LED 4 K2 HEAT RELAY R-GV LED 5 R PWR V1D ALARM 35 1 0 4 1 3 1 4 1 1 J 2 35 1 0 4 1 3 1 4 1 1 TROUBLE POWER HEAT BNR GND AIR 24V LED 3 RIGH T IGNITI ON MODULE TD BNR GND GND ALARM 25V+ LEFT IGNITOR VALVE TEMP PROBE 12V LINE VOLTAGE 3 1 5[...]

1-43 1.10 Principal Wiring Connections LEFT PWR VIA K1 GAS VA LVE J1 FROM TO LEFT VAT 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 PROBE J2 PIN 14 PROBE J2 PIN 15 C1 PIN 4 (24VAC) V2D GROUND GROUND MODUL E VAL VE 1 J1 PIN 9 J1 PIN 8 VIA K1 MODULE 25V DRAIN SWITCH (BI H5 2 ONLY) J2 PIN 12 GND V2D PWR AD AS V2S J3 RIGHT OR FULL VAT 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 J2 [...]

1-44 1.11 WIRING DIAGRAMS - MAIN FPH150 ONLY (NON-CE) COMPUTER OR CONTROLLER TO J2 3C 7C 4C 12V 6 3 8 9 AIR 12 GND 1 GND 35 PWR 7 V1D GV 7 5 2 4 1 11 10 2C 1C 12 6 9 J2 2 1 6 4 8 5 37 2 GV 6 4 8 AD 11 5 8 10 7 J3 PWR GND V1S ALR 24V 12 14 13 9 84 51 12 9 13 14 PWR AS 1 5 84 COMP UTER GROUND ( 81C) 5C 82C 82C RIGHT IGNIT OR GND 1 3 2 3 6C J1 2 1 9C [...]

1-45 FPH150 ONLY (CE) 21C MELT SWITC H DUAL VAT ONLY C SAFETY 51C NO NC SWIT CH DRAIN 14C VALVE 13C HIGH LIMIT GAS COMPUTER OR CONTROLLER K1 HEAT RELA Y RELAY TROUBLE LEFT IGNITOR 89C 82C ON/OFF SWITCH 2 3 1 9 MODULE IGNITION LEFT GND 25V 25V GND 10C BURNER ALARM VALVE 7C 6C 8C V2S 9C ALMD ALMS V2D PWR LEFT HEAT L-GV LED 1 LED 2 K2 5 10 4 GND M T H[...]

1-46 H50 SERIES (NON-CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS (Old Single Spark Ignition Module) ON SOME OLDER UNITS C4 HAD A 6-PIN PLUG[...]

1-47 H50 SERIES (NON-CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS (New er Dual-Spark Ignition Module) 8051315C Refer to "P RINCIPAL WIRING CONNECTI ONS" on Page 1-43 for detail of connection poi nts J1, J2, J3, C2, C3, and C5. K1 2 COMPUTER G ROUND DETAIL A A SENSE 2 ALARM(GND) VALVE(GND) 24VAC(GND) 24VAC SPARK 2 SPARK 1 GND (BURNER) [...]

1-48 H50 SERIES (CE) OTHER THAN FP H150 AND MANUFACTURED GAS UNITS 8050526D OIL RETURN HEATER FRONT WHITE GREEN WHITE ORAN GE BLACK ALARM VALVE VALVE GROUN D (BURNER) GROUN D 25V 25V TO J1 PIN9 TO J1 PIN6 TO J1 PIN2 DUAL VAT ONLY TEMP PROBE RED WHITE HI-LI MIT BLACK COM NC NO SAFETY DRAIN SWI TCH BLACK GAS VALVE 1 4C B LA C K 13C 18C FOR UNIT S WIT[...]

1-49 H50 SERIES MANUFACTURED GAS UNITS * (NOTE 2) * (NOTE 1) 39C 64C 65C + + 9C 8C 12C TRANSFORMER BOX 40C 12C (2) CONNECT WIRE 65C AS SHOWN ON NON-FI LT ER SYSTEMS ONLY. * NOTE (1) CONNECT WIRE 64C AS SHOWN ON NON-FI LT ER SYSTEMS ONLY. A) CONNECT WIRE 3C TO V1S I NST EA D OF V1D. LIFT RELAY RT BSKT LIFT RELAY LFT BSKT 95C 97C 96C 94C (OPTIONAL) ([...]

1-50 1.12 WIRING DIAGRAMS – TRANSFORMER BOXES Non-CE Transformer Boxes NOTE: USE T ERM INALS 7 & 8 FOR 2 4 V OUTPU T . USE TERMINAL S 11 & 12 FOR 12V OUT PUT. 6 7 12 10 11 9 8 2 1 4 5 12 11 8 9 10 7 5 2 1 4 6 COM NO NC 3 4 5 2 1 1 23 N 4 7 6 9 5 8 1 3 2 7 9 8 4 1 5 2 6 3 120V CONFIG URATION SHOWN 8050500E 10 12 11 9 8 7 12 45 6 7 4 1 8 9 [...]

1-51 CE Transformer Boxes FRYER 4 FRYER 3 FRYER 2 FRYER 1 BLUE BRN 230V/1Ø /50HZ GRN/YLW H52 ONLY 3 3 3 3 N N N 3 3 3 2 1 52C WHT 7C ORG BLUE 42C 44C WHT WHT 50C WHT 53C WHT 39C ORG 49C 46C ORG 51C BLK 48C OR G 45C RED 42C BLK BLUE 32C 29C WHT 43C GRN /YLW 28C GR N/YLW 27C BLK 30C RED 33C ORG 31C ORG WHT 35C BLK 34C 38C WHT 37C BLK WHT 21C 20C BLK[...]

1-52 1.13 WIRING DIAGRAM S – BASKET LIFTS Modular Basket Lift – 100/120V (NOTE: There is no CE version of this option.) 7 98 10 11 12 m F 12.5 F m 12.5 RESISTOR SW ITCH SW ITCH 92C 93C 13W 101C COM NO NC NC COM NO NC COM NO NC NO COM SW ITCH SW ITCH RED 2 97C UPPER BLK BLK 95C M BRN 2 RIGHT SIDE M BRN 1 98C UPPER 96C LEFT SIDE RED 1 LOW ER 1 2 [...]

1-53 Modular Basket Lift – 208/250V (NOTE: This diagram is used for both CE and Non-CE applications.) 8 9 10 11 12 7 BLACK GREEN WHITE RED ORANGE BLUE SW I TCH LOWER SWITCH LOWER 8C 15C RIGHT SIDE RED 2 mF 12.5 97C NC NO COM M BRN 2 BLK 25ohm 101C (NOT USED ON 208/220V) 93C 95C 100ohm 100C LEFT SIDE BLK M 25ohm RED 1 F m 12.5 BRN 1 98C 96C NO COM[...]

1-54 Bell Crank Basket Lift ( NOTE: There is no CE v ersion of this option.) ON SOME EARLIER UNITS C4 WAS A 6-PIN PLUG.[...]

1-55 1.14 WIRING DIAG RAMS – FILTER BOXES FootPrint III Prior to August 1997 (NOTE: This diagram is used for both CE & Non-CE applications.) 12 3 4 56 7 8 9 TO P UMP MOTOR 2 4 1 3 45C 10C 52C 11C 8C 41C 30C 12C 32C 26C 13C 9C RED RED RED L O A D L I N E T 2 T 1 1 4 7 2 3 5 8 6 9 62C 92C PUMP HEATER LINE HEATER (OPTIONAL) BLACK WH IT E WH IT E[...]

1-56 Filter Magic II (NOTE: This diagram is u sed for both CE and Non-CE applications.) 1 2 3 4 5 6 7 8 9 C3 6 5 4 3 C6 2 1 PUMP MOTO R LINE VOLTAGE TRANS FORMER LOAD 24VAC RELAY NO 2 4 13 25C BLU 23C BLK 11C BLK 7P W HT 29C W HT 27C ORG 21C ORG BLK GRN WH T BLU ORG BLU BLK WH T ORG 22C BLK 22C BLK 2C GRN 29C WH T L1 L2 4 3 8 5 LINE LINE 2C 21C ORG[...]

1-57 Oil Return/Wand Wiring (Japan) Oil Return/Disposal Wand Wiring (Sonic)[...]

2-1 H50 SERIES GA S FRYERS CHA PTER 2: PA RTS LIST 2.1 A ccessories 1 2 3 4 5 6 7 10 8 9 11 12 13 14 15 16 17 18 ITEM PART # COMPONENT 1 803-0271 Basket, Twin 2 803-0099 Basket, Full (cannot be used with basket lifts) 3 803-0133 Basket Support Rack, Dual Vat 4 803-0132 Basket Support Rack, Full Vat * 803-0136 Basket Support Screen, Full Vat (screen[...]

2-2 ITEM PART # COMPONENT 15 810-0074 Quick-D isconnect Fitting, 1-I nch Male 16 810-0073 Quick-Disconnect Fitting , 1-I nch Female 17 803-0209 Brush, Frypot Cleaning 18 803-0197 Fryer’s Friend 27” (Clean- out Rod) * 910-3557 Flue Deflector * 810-1306 Valve, Manual Gas Shut Off ½” * 810-1307 Valve, Manual Gas Shut Off ¾” * Not illustrated[...]

2-3 2.2 B asket Lif t Assemblies and Component Parts 2.2.1 Bell Crank Basket Li fts 23 36 12 27 37 24 29 30 28 20 33 5 11 5 1 6 31 32 17 14 15 25 16 16 15 7 19 21 17 4 10 3 26 34 23 18 2 11 13 35 22 24 9[...]

2-4 ITEM PART # COMP ONENT 1 Gear Motor, Bask et Lift 807-0107 120VAC 807-0108 240VAC 2 807-0124 Bushing, Plastic 3 807-0240 Microswitch 4 826-1680 Clamp, Plastic Wire (Pkg . of 8) 5 826-1358 Nut, 6-32 Hex (Pkg. of 25) 6 809-0050 Nut, 2-32 Hex 7 809-0063 Nut, J am ⅜ - 16 Hex 8 809-0076 Nut, ¼-20 x ¾ Expansion 9 809-0082 Ring, Truarc Retaining 1[...]

2-5 2.2.2 Modular Basket Li f t s NOT ES: 1. Assemblies 106-1807SP (100-120V ) and 106-181 0SP (208-250V) do not include Items 8, 16, 24, 25, and 26. These items must be ordere d separately. 2. For 100-120V u nits, each individual resistor (807-2661) may be replaced or the entire reistor assembly (806-8530SP) ma y be replaced. 3. For 208-250V u nit[...]

2-6 ITEM PART # COMPONENT 1 Mount, Modular Basket Lift** 200-2942 For use on units with 12-pin connectors 900-7655 For use on units with 6-pin connectors 2 806-5964SP Motor Assembly , Modular Basket Lift 810-1013 Gear, Modular Bask et Lift (809-0504 Set Screw, 6-32 x .185) 3 807- 2513 Capacitor, 12.5 µ Farad, 250VAC Motor Run 4 807- 2572 Microswit[...]

2-7 2.3 Blow er A ssemblies and Associated Components 1 2 3 4 5 6 7 8 ITEM PART # COMPO NENT 1 Blower, Left (with 1.54-inch (3.91 cm ) narrow housing) 106-2996SP 100V, 50/60 Hz 106-2994SP 115V, 50/60 Hz 806-5841SP 230V, 50 Hz 106-2995SP 240V, 50 Hz 2 Blower, Right (with 1.54- inch (3.91 cm) narrow housing ) 806-4697SP 100V, 50/60 Hz 106-2997SP 115V[...]

2-8 ITEM PART # COMPO NENT * 816-0554 Cover, Molded Plastic Blower Mo tor (fits left- or right- hand blowers) * 809-0938 Screw, 10- 32 X ⅝ Philips Truss H ead (secures Blower Motor Cov er to motor) * 826-1383 Washer, ¼-inch Flat (for m oun ting blower to plenum) (Pk g. of 5) * 826-1372 Nut, ¼-20 Hex (for m ounting blowers to plenum) (Pk g. of 1[...]

2-9 2.4 Burner Ignition System Components and A ssociated Hardw are 2 3 5 8 1 4 6 7 9 10 ITEM P ART # COMP ONENT 1 See Pg 2-19 Ig nition Module, Full and Dual Vat (original design, with fuse) 807-0910 Fuse 2 See Pg 2-19 Ig nition Module, Full Vat (new design, without fuse) * 826-1346 Spacer (Pkg . of 10) 3 See Pg. 2- 19 Ig nition Module, Dual Vat ([...]

2-10 2.5 Cabinet A ssemblies and Component Part s 2.5.1 FPH150 Cabinet Assembly 1 2 3 4 6 5 8 9 10 11 12 7 13 14 15 16 17 20 21 23 24 19 18 22 ITEM PART # COMPO NENT 1 900-7448 Back, Cabinet 2 806-4897SP Base Assem bly (includes leg pad assembly 806-5209SP (see Page 2-13)) 3 900-4391SP Brace, Cabinet, Front 4 900-4813SP Brace, Cabinet, Top 5 901-14[...]

2-11 2.5.2 FPH50 Batt eri es 1 2 3 6 17 15 16 8 9 12 13 18 19 20 10 18 11 21 FPH50 MULTI-FRYER CABINET ASSEMBLIES (FPH350 ILL USTRATED IS TYPICAL OF AL L) 4 5 24 23 22 12 7 See P a ge 2-10 fo r acce ss ope ning co v e rs. 25[...]

2-12 ITEM PART # COMPO NENT 1 Back, Lower Cabinet 910-7657 FPH250/FPH450 Stai nless Steel (use 900-7657 for aluminized steel) 910-9416 FPH350 Stainless Steel (use 900-9416 for aluminized steel) 2 Back, Upper Cabinet 910-7658 FPH250/FPH450 Stai nless Steel (use 900-7658 for aluminized steel) 910-9415 FPH350 Stainless Steel (use 900-9415 for aluminiz[...]

2-13 2.5.3 FH150, M JH150, and Spreader Cabinets 3 4 1 1 2 2 5 7 8 6 9 9 NOTES: Complete Spreader Cabinet Assemblies are : 806-6495SP (S/S) and 806-6496SP (CR). Complete Fryer Cabinet Assemblies are: 806-4623 2SP (S/S) and 806-46231SP (CR). Fryer and spreader cabinet assemblies are identical e xcept for the b acks — spreade r backs do not have a [...]

2-14 2.5.4 MJH50 Bat t eri es 2 1 5 4 6 7 9 8 10 3 MJ H50 M ULT I-FRY ER CA BIN ET A SSEM BL IES (MJH350 ILLUS TRA TED I S TYPIC A L OF A LL) ITEM PART # COMPO NENT 1 900-4426SP Channel, Left and Rig ht Side 2 Channel, Front and Rear 900-2395SP D ouble 900-2396SP Triple 900-9373 Quad 3 900-6979SP Post, Door 4 Brace, Cabinet Top 900-7730SP D ouble 9[...]

2-15 2.5.5 FMH 50 Ba tteries with Built-In Filtra tion FMH150 (FILTER ON RIGHT) (All components except I tems 27 and 28 are the same for FMH250 and FMH3 50 units wi th the filter o n the ri ght.) 17 16 24 27 23 25 19 21 29 26 28 FMH250 (FILTER BETWEEN FRYERS) (All components except I tems 27 and 28 are the same for F MH350 cabinets wit h the filter[...]

2-16 ITEM PART # COMPO NENT 1 910-7480 T rim , Filter Cabinet Top 2 806-8274SP Pan A ssembly , Filter/Spreader Cabinet 3 900-7277 Support, Drain Pan 4 Back w /Access Opening, Filter Cabinet 910-7274SP Stainless Steel 900-7274SP Alum inized Steel 5 900-4089 Cover, Cabinet Back Access 6 Back, Cabinet 910-6983SP Stainless Steel 900-6983SP Alum inized [...]

2-17 2.5.6 Filter M agi c Add-On Cabinetry NOTE : It ems 1-3 an d 9 from Page 2- 16, and Item 20 or 21 from Page 2-10 are al so used in thi s cabine t. NOTE: Item 9 from Page 2-16, and I tem 20 or 21 from Page 2-10 are also used in this cabinet. UNDER CO UNTER ADD-ON FILTE R M AGIC CABINET ADD-ON FILTER MAG IC CABINET 1 2 3 18 4 5 6 7 8 18 9 11 12 [...]

2-18 ITEM PART # COMPO NENT 1 Side, Left Cabinet, w/Acces s Openings 911-9324SP Stainless Steel 901-9324SP Enam eled 2 Side, Right Cabinet, w/Access Opening s 912-9324SP Stainless Steel 902-9324SP Enam eled 3 Back w /Access Opening, Filter Cabinet 910-7274SP Stainless Steel 900-7274SP Alum inized Steel 4 900-4089 Cover, Cabinet Back Access 5 Side, [...]

2-19 2.6 Casters, Legs, and Restrai nts 1 2 3 5 6 7 8 9 10 4 11 12 13 14 15 16 17 ITEM PART # COMPO NENT 1 823-2669 Caster, Sing le FootPrint Front * 910-7925 Mounting Leg for Caster 823-2669 2 826-1130 Caster, 3” Sw ivel w/Brake (810- 0651) 3 826-1118 Caster, 5” Sw ivel w/Brake (810- 0357) 4 826-1117 Caster, 5” Swiv el w/o Brake (810- 0356) [...]

2-20 2.7 C omponent Box Assemblies and A ssociat ed Component Part s IFB 806- 3398 (D iscontinued) has only one fuse. If us ed with 807- 3365 or 807-33 66 modules, an in-line fuse shou ld be added between t he module and the board. Replaced by 106-0386 Full vat uni ts using one 807-3 366 module (Item 3) require only one latch relay (I tem 5). Full [...]

2-21 2.8 Control Panel Assemblies, Flue Caps, Top Caps, and Relat ed Component s 6 5 7 6 5 1 6 5 2 6 5 3 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 4[...]

2-22 ITEM PART # COMPO NENT 1 810-2793 Basket Hanger, Wire Form 2 803-0028 Basket Hanger, Extruded Alum inum (replaced by 810-2793) 3 823-1462 Basket Hanger, Burger King * 106-2186 Basket Hanger Assemb ly, Burg er King (includes I tems 1, 4 and 13) 4 106-2185 Bracket, Burger King Easy- Off Basket Hanger (used w/I t em 1) 5 809-0171 Thum bscrew, ¼-[...]

2-23 2.9 C ontroll er Assemblies SOLID STATE 1 2 3 4 ITEM PART # COMPO NENT 1 Computer Mag ic II I 106-1187SP Dual Vat (CE) 106-1151SP Dual Vat (Non-CE) 106-1155SP Dual Vat w/ 8 sec. Melt Cycle 106-1188SP Full Vat (CE) 106-1150SP Full Vat (Non-CE) 106-1216 Full V at, Rem ote BK on the Hood 106-1226 Full V at, Rem ote BK in the Hood 2 Basket Lift Ti[...]

2-24 2.9 Controller A ssemblies cont . ITEM PART# COMP ONENT * 806-5300 KFC1 Com puter (requires special control panel assembly – see Page 2-22) * 826-1032SP Kit, Bezel Screw and Tinnerman C lip (contains two screws and two clips) * 826-1379 Screw, #10 X ½-inch Philips Truss Head (com puter screws) (Pkg. of 10) * 910-3690 Blank Panel (for fryers[...]

2-25 2.11 Drain System Components 2.11.1 Filter Magi c I I Square Drain Components, Standard Conf i guration (Units Buil t Before 03/01/01) 1 2 3 4 6 5 9 8 10 11 12 13 14 15 7 17 18 20 21 22 23 16 19 ITEM PART # COMPO NENT 1 810-0396 Clamp Section (requires 2 per connection) 2 826-1362 Nut, ¼–20 (Pkg. of 10) 3 826-1375 Screw, 10–32 x ¾ (Pkg. [...]

2-26 2.11.2 Fi l t er M agic II Square Drain Components, Non-Standard Configurati ons ( Uni t s Bui lt after 03/01/01) 1 2 3 5 4 6 7 8 9 11 14 15 16 17 12 13 18 19 20 10 21 22 23 24 25 ITEM P ART # COM PONENT 1 806- 6374 Clamp Assem bly 2 816- 0420 Boot (Connection Seal) 3 KIT-0257SP Clam p Assembly and Boot Kit (c ontains 2 of I tem 1 and 1 of Ite[...]

2-27 2.11.3 FootPrint III Square Drain Com ponents, Standard Configuration NOTE: The as sembli es shown repr esent typic al FP III s tandard drain configurations. All c omponents are illustrated, but t here are many oth er pos sible c om binatio ns of these com ponent s . 5 6 15 12 14 18 17 16 13 16 12 9 9 9 7 10 2 1 3 8 11 17 4 FPH250 FPH250- 2R F[...]

2-28 2.11.4 FootP rint III Square Drain Com ponents, R ear Flush Configuration NOTE : Th e assemb lies sh own r epr esent typic al FP III re ar flu sh drain configur ations. All components ar e illustrated , b ut ther e are ma ny other po ssi b le com bi na t i ons of the s e com p onent s. 3 1 2 10 10a 9 4 5 6 7 13 15 19 11 11a 18 17 14 17 12 9 3 [...]

2-29 2.11.5 FootPrint III Square Drain Co mponents, Foodmaker Configuration 1 2 4 5 3 9 8 7 6 ITEM PART # COMPONENT 1 806- 6374 Clamp Assem bly 2 816- 0420 Boot (Connection Seal) 3 K I T - 0257SP Clam p Assembly and Seal Kit 4 826- 1382 Wing Nut (Pk g. of 10) 5 816- 0135 O-Ring 6 823- 2223 Drain Outlet Section, Open 23.38” Long 7 823- 2301 Drain [...]

2-30 2.12 Drain Val ves, Drain Val ve A ssembl ies and A ssociat ed Part s 2.12.1 Drain Val ves and Drain Extensions 3 5 6 7 8 9 10 2 4 1 ITEM PART # COMPO NENT 1 812-1227 Drain V alv e Extension, Screw-I n DV (1-inch NPT) 2 812-1226SP Drain Valve Extension, Screw- In FV (1¼-inch NPT) 3 210-4175 Drain V alv e Extension, Bayonet Connection (used on[...]

2-31 2.12.2 M JH50 Drai n Val ve A ssemblies 3 4 1 1 2 2 806-791 5SP 806-791 6SP Dual-Vat (1-inch) Assemblies ITEM PART # COMPO NENT 806-7915SP C omplete Assembly, Left 806-7916SP Complete Assembly, Right Components 1 810-1338 Drain Valve, 1- inch NPT Inlet and O utlet (See NOTE) 2 809-0539 Nut, 2-way Lock, ⅜ –16 3 810-1568 Handle, Drain Va lve[...]

2-32 2.12.3 FM H50 Dual Vat ( 1- I nch) Valve A ssembli es 806-74 32SP 806- 7433SP 2 13 3 Plasti c Washer (pa rt of Ite m 1) Pl ast i c W as h er (pa rt of Ite m 1) 1 4 5 6 8 7 7 9 10 11 12 NOTES: Compress ion w as h ers m u st be tur ned face to face and lock nu t (Item 9) m ust be torqued to 60 ± 10 inch -poun ds. Item 3 does not come with 806-7[...]

2-33 2.12.4 FMH50 Ful l Vat ( 1¼- inch) Valve A ssembly NOTES: Compression washers must be tu rned f ace to face and lock nut (Item 5) m ust be torque d to 80 ± 10 inch-pounds. It em 11 does not c ome with as sem bly 806-8791 SP. 1 Plasti c Washer (pa rt of It em 1) 11 3 2 7 4 5 8 10 9 806-8 791SP Comp r ess i o n W a shers (pa rt of It em 1) 6 S[...]

2-34 2.12.5 FPH50 Dual Vat (1-I nch X 1¼-inch) Valve A ssemblies 3 1 2 4 Steel Flat W asher (part of Item 4) 6 5 8 8 Compression Wa she rs (p art o f Item 4) 17 14 9 9 10 7 7 Plastic W asher (pa rt of Ite m 4 ) 11 12 13 14 15 16 18 19 20 Plastic W as her (part of I tem 4) NOT E: Com press ion wa shers must be turn ed face to face and loc k nut (It[...]

2-35 2.12.6 FPH50 Ful l Vat ( 1¼- inch) Valve A ssembli es Compression W ashers (p art of Ite m 1 ) St eel F lat W asher (p art of Ite m 1 ) 2 3 1 Pla stic Washer (p art of Ite m 1 ) 4 5 6 7 8 9 10 11 12 13 14 15 NOTE: Co mpre ssi on wa shers mu st be tu rne d face to face an d lock nut (Ite m 13) must b e torque d to 80 ± 10 inch-pounds. ITEM PA[...]

2-36 2.13 Filtration Systems and Component Parts (O t her than Drain Components) 2.13.1 F ilter Magic II/S ingle FootPrint III Filter Pan A ssembly A 12 7 8 11 13 10 9 Detail o f fitting o n outside bottom of i n ner p an . B 1 9 4 2 6 8 7 12 3 11 5 10 13 ITEM PART # COMPO NENT A 806-9255SP One-Piece Filter Pan Assembly (Item s 7, 8, 11, 12, and 13[...]

2-37 2.13.2 FootP rint III Filter Pan A ssembly 1 12 2 3 4 5 6 7 8 9 10 11 14 13 ITEM PART # CO MPONENT 806-5618SP Pan A ssembly, Complete (I tems 1 through 11) 1 823-2027 Cover 2 810-1408 Hold Down Ring 13 ¾” x 20 ⅝ ” 3 900-8827 SanaGrid Filter Screen 12” x 19 ½” / 30.5cm x 49.5cm (without holes) 806-8551SP I nner Pan Assembly w/ check[...]

2-38 2.13.3 FootPrint III Filter Base A ssemblies 1 1 2 2 10 10 9 3 4 11 12 6 7 8 5 5 5 13 14 ITEM PART # COMPO NENT 806-9619SP Base Assembly w/o Casters (Items 1- 5) 806-5954SP Base Assembly w/Casters (Items 1-8) 1 201-3768 Frame, Left Side 2 202-3768 Frame, Righ t Side 3 900-5396 Support, Filter Motor 4 823-2289 Support, Filter Pan 5 826-1374 Scr[...]

2-39 2.13.4 F ilter Magic Oil Return Plumbing Components (Including Pump & Motors) Typic al Dual (Split) Vat C o nfigurat io n Typica l Full Vat Conf i gur ations 8 8 16 17 18 19 13 10 11 NOT E: If the filter is to the left of a dual va t unit, use t he 3.5- inc h nip ple (813 -0117) i n plac e of the 9-i nch nipple ( Item 9). 6 7 8 8 9 11 3 4 [...]

2-40 ITEM PART # COMPO NENT 1 Pump Motor 826-1712 100-120 VAC 50/60Hz (with g a sk et 816-0093) 826-1756 208 VAC 50/60 Hz (with gask et 816-0093) 826-1270 230-250 VAC 50/60 Hz (with g asket 816- 0093) * 807-11973 Pump Serv ice Kit (gasket, shaft seal, and two O- rings) * 806-6728SP Pum p Wiring Assem bly (this com ponent is furnished with above m o[...]

2-41 2.13.5 FootP rint III Filter Motors and Pump Plumbing Components Standar d FP III Configur ati on ( Au gu st 1997 an d Late r) 7 10 12 13 3 2 11 20 14 15 16 9 8 FPH15 0 Co nfigurati o n 4 2 5 4 1 6 Stan dard FP III Configurati on (Pri or to Au gust 1997) 1 10 2 14 19 17 5 18[...]

2-42 ITEM PART # COMPO NENT 1 Motor and Gasket Kits 826-1712 100-120VAC 50/60 Hz (with g asket 816-0093) 826-1756 208 VAC 50/60 Hz (with gask et 816-0093) 826-1270 230-250VAC 50/60 Hz (with g asket 816-0093) * 807-11973 Pump Service Kit (g asket, shaft seal, and two O- rings) 2 826-1264 Pump, 4GPM (15LPM) (include s gasket 816- 0093 and mounting sc[...]

2-43 2.13.6 FootPrint III wi th Pow er Shower Oil Return Plumbing Components TYPICAL FOOT PRINT II I OIL RETURN PLUMBI NG CONFIGUR ATIONS NOTE: Fr yers manu factured betwee n August 1997 and Apri l 1998 had a one-p iece we lded oil return m anifold. Thes e manif olds have been disc ontinued and are no longer available . The fittin gs and flexlin es[...]

2-44 ITEM PART # COMPO NENT 1 807-2484 Valve, Solenoid Vent 2 810-0278 V alv e, ½-inch NPT Ball 3 810-1372 Fitting, ¼- inch NPT x 90º 4 810-1069 Flexline, Oil Return, 29.5-inch 5 810-1668 Adapter, ½-inch NPT Male (converts fem ale to male) 6 810-1680 Flexline, Oil Return, 6.5-inch 7 813-0003 T ee, ½- inch NPT 8 813-0022 Nipple, ½-inch NPT x C[...]

2-45 2.13.7 FootPrint III with Rear Flush Oil Return Plumbing Components, Standard FPH350-2L Rear Flush (Typical) See Page 2-47 for KFCH50 Rear Flush Oil Return Components. See Page 2-48 for Oil Retur n Handle Components. 13 12 11 10 9 8 7 6 17 5 4 3 2 1 14 15 16 5 Hanger shown cut away to rev e al elbo w.[...]

2-46 ITEM PART # COMPO NENT 1 813-0165 Elbow, ½-inch x 90º Street 2 813-0265 Nipple, ½-inch x 2½-inch 3 813-0342 Elbow, ½-inch x 45º Street 4 813-0087 Nipple, ½-inch x 1½- inch 5 810-0278 Valve, ½- inch Ball * 810-1003 Valve, ½- inch 180º 3-way Ball 6 810-1067 Flexline, 8.5-inch Oil Return 7 813-0062 Elbow, ½-inch x 90º 8 900-2783 Hang[...]

2-47 2.13.8 FootPrint III wi th Rear Flush Oil Return Plumbing Components, K FC See Page 2-28 for Squa re Drain compon ents 4 14 Right Handle and Sw itc h Assembly (All comp onents except for Items 4 and 14 are the sa me fo r Left Ha ndle an d Swit ch Assembly) 15 16 17 19 18 18 20 21 Right Oil Retur n Valve A ssembly (All comp onents exce pt for I[...]

2-48 ITEM PART # COMPO NENT 1 807-2484 V alv e, Solenoid Vent 2 810-1372 Elbow, 90º x ¼- inch NPT x ⅜ -inch Tube * 811-0932 V ent Tube, Teflon, ⅜ -inch O.D. per foot 3 809-0601 Clip, Rod End Clevis 4 Shaft, Rear Flush Valve 810-1767 For use in left oil return v alve assemblies (see illustration below). 810-1766 For use in right oil return v a[...]

2-49 2.13.9 FPH150-2 Oil Re turn Plumbing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 Control Panel Assembly 806- 6358SP shown for reference. A ssembly includes Items 20-21.[...]

2-50 ITEM PART # COMPO NENT 806-6309SP FPH150-2 Oil Return Plum bing Assembly (Item s 1-19) 1 826-1376 Nut, 10-32 Keps (Pkg . of 10) 2 900-2110 Cover, Switch 3 809-0056 Locknut, 5/16- inch x 24 Nylon 4 910-2311 Switch, Actuator 5 809-0519 Washer, 5/16 Spring (2 each) 6 826-1359 Screw, 4-40 x ¾- inch (Pkg. of 10) 7 807-2104 Microswitch, Roller-acti[...]

2-51 2.13.10 Oil Return Handle A ssembly, F ilter Magic & Standard FootPrint III Handl e and sw itch assembly is shown i n right-han d configuration (8 06-3470SP). Left-hand configuratio n (806-34 71SP) i s m irro r image of 806-3 470SP usi ng sam e com pon ents. Oil return v alve rod (Item 16) IS N OT a com ponent of either a ssem bl y. Detail[...]

2-52 2.13.11 Pow er Shower Assemblies (A l l M odel s) 2 1 3 4 ITEM PART # COMPO NENT 806-4442SP Power Shower Assembly, Full V at, Complete 806-4476SP Power Shower Assembly, Dual Vat, Complete 1 814-0001 Grip, Handle 2 809-0415 Screw, Cleanout 3 826-1390 Seal (Gasket) (pk g of 5) 4 826-1344 O-Ring (pkg of 5)[...]

2-53 2.13.1 2 Oil D isposa l Sy stems P lumbing 806-9087SP 806-9330SP 23a 17 5 6 25 4 26 2 29 30 17 23a 27 21 19 1 20 Detail of Item 1 9 8 14 13 12 10 11 28 31 32 18 17 15 16 19 1 20 21 7 4 22 3 2 These componen ts are part of Item 13. 1 17 23b 30 33 34 22 2 806-9109SP 810-0490[...]

2-54 ITEM PART # COMPO NENT 806-9087SP Oil Disposal Plum bing Assemb ly (side discharg e configuration) 806-9330SP Oil Disposal Plum bing Assembly (rear discharge configuration) H50 oil Return 1 806- 8762SP Ball Valve with Microswitch Assem bly * WIR0315SP Wire Assembly , Ball Valve Microswitch 2 810-0487 Quick Disconnect, ½-inch Male 3 809-0454 N[...]

2-55 2.13.13 A ssembl y Wand Plumbing Japan 1 2 12 3 14 10 15 11 5 4 9 13 8 6 16 7 ITEM PART # COMPO NENT 806-9700SP Plum bing Assem bly, Japan Wand 1 807-2103 Switch, CE Micro 2 826-1366 Nut, 4-40 (Pkg. of 25) 3 826-1359 Screw, 4-40 x ¾ (Pkg. of 25) 4 810-0278 V alv e, ½-inch Ball 5 810-0487 Coupling, Male 6 813-0003 T ee, ½ x ½ x ½ 7 813-000[...]

2-56 2.13.14 Oil Disposal Wand A ssembly 3 2 1 ITEM PART # COMPO NENT 806-7459 Assembly, Oil Disposal Wand 1 810-0603 Wand, FB Filter 2 810-1471 Hose, 24 FPH50 J apan 3 810-0490 Quick Disconnect, ¼-inch Fem ale 2.14 Fry pot Assemblies and Component Parts 2.14.1 Replacement Frypots and Frypot Insulation Kit s ITEM PART # COMP ONENT Replacement Fryp[...]

2-57 2.14.2 Full Vat Frypot A ssembly, Component Parts 7 10 28 25 36 8 11 29 27 13 10 35 24 17 1 20 34 19 16 32 9 15 18 39 23 4 37 11 6 40 12 31 21 30 23 39 19 33 15 2 26 5 22 38 8 41 14 27 NOT E: All ins ulation and gaske ts can be or dered in a single k i t, P/N 826-0929. Kit 826-0931 c ontains the insulation and gaskets required when replacing b[...]

2-58 ITEM PART # COMP ONENT Full Vat Frypot Assembly, Complete (see Page 2- 58 for P/Ns) 1 823-3316 Retainer, Lower Front I nsulation, Right (before 09/01 use 200-0934) 2 823-3315 Retainer, Lower Front I nsulation, Left (before 09/01 use 200-0935) 3 200-0936 Back, Com bustion Chamber, Left 4 200-0937 Back, Com bustion Chamber, Rig ht 5 200-2227 Ret[...]

2-59 2.14.3 Dual Vat Fry pot Assembly , Component Part s NOTE: All in sulation and gas kets can be ordered in a single kit, P/N 826-0930. Kit 826-0932 contains the insulation and gaskets requir ed when replacing burners (Items 13, 15, 17, and 23). Dual Vat Frypot A ssembly (Typical) 4 7 23 36 5 31 24 35 22 14 30 17 9 32 33 16 19 13 28 12 15 38 21 3[...]

2-60 ITEM PART # COMPONENT Dual Vat Frypot A sse mbly , Compl ete (see Page 2-58 for P/Ns) 1 106-1018SP Flue Assembly, Dual Vat (before 09/01 use 806-5860SP) 2 200-0941 Back, Combustion Chamber 3 200-2229 Retainer, Upper F ront Insulation 4 826-1372 Nut, ¼-20 Hex Head Grip (Pkg of 10) 5 809-0360 Screw, #8 x ⅜ -inch Slotted Hex W asher Head 6 809[...]

2-61 2.15 Gas Supply Sy stem Assemblies and Component Parts 2.15.1 FM/MJH50 Gas M ani fold A ssembl i es 1 2 3 4 3 4 5 7 5 6 6 7 8 9 10 11 12 13 10 12 13 CE FM/MJH350-4R (T ypical) NON-CE FM/MJH350-4R (Typical) See Page 2-63 for details of gas v alve assemblies.[...]

2-62 ITEM PART # CO MPONENT 1 810-0959 FM/MJ H150 Gas Manifold 2 810-0661 FM/MJ H250 Gas Manifold 3 810-0660 FM/MJ H350 Gas Manifold 4 813-0469 Cap, Pipe, ½- inch, BM 5 813-0111 Nipple, ¾-inch x 1¾-inch, BM 6 813-0305 Elbow, 1- inch x ¾-inch, BM 7 813-0138 Nipple, 1-inch x Close, BM 8 813-0505 Adapter, 1- inch NPT x 1-inch BSPT 9 Gas Valve A ss[...]

2-63 2.15.2 Gas Valves, Gas Lines and Fit t ings 1 2 3 4 6 5 7 8 9 10 11 12 13 14 22 23 24 25 15 16 17 18 19 20 21 26 28 27 27 29 30 30 27 27[...]

2-64 ITEM PART # COMPO NENT 1 Gas Valve and Bushing, Non- CE 826-1122 Natural (G20, G25) Gas 826-1123 Propane (G30, G31) Gas 826-1576 Gas V alv e and Harness CE 2 810-0691 V ent Tube (used with I tem 1) (for CE units, use 810- 1166) 3 810-1715 Gas V alv e, Universal CE (G20/ G25/G30/G31) adjustable 2” to 20” 4 810-1041 Accessory Kit (2 straight[...]

2-65 2.16 Probe, Probe Guard and Thermostat 1 2 3 ITEM PART # COMPO NENT 1 826-1177 Hig h Limit Therm ostat (425 ° F/218 ° C) 2 806-4206 T em perature Probe Assembly 3 210-0681 Probe Guard (replaced 810-0625)[...]

2-66 2.18 Relays, Transformers, Wiring Assemblies and Related Parts 2.18.1 Fi l t er Box Component s 14 1 2 10 13 9 9 4 5 7 9 3 6 8 11 12 NOTE: The tr ansformer (Item 4) may di ffer i n a ppearan ce f rom the illust ration depending upon the voltage of the filter sy stem. NOTE: See i llustration s on Page 2-69 to determi ne the c orrect plug ass em[...]

2-67 2.18.2 Transformer Box Components 40 32 22 9 39 22 2 12 16 25 18 21 27 29 1 23 23 6 7 23 3 4 18 21 43 FPH150 (100V) 1 23 5 23 3 4 18 21 23 6 43 FPH150 (120V) 23 1 43 21 18 4 3 23 9 FPH 150 ( 2 08 -24 0V ) 44 24 4 3 23 9 26 FPH 150 ( 2 08-24 0V) "Baby FootPrint" 41 31 22 10 25 36 22 42 MJ/FM H150 (100- 120V) 41 31 22 9 12 16 2 42 22 3[...]

2-68 ITEM PART # COMPONENT 1 807-0012 Rel ay, 18 A mp ⅓ -H P 24V Coil 2 807-0070 Termi nal Lu g, Brun dy KPA 4C 3 807-0255 Termi nal Jum per 4 807-0273 Term inal Block , 16-Pin 5 807-0800 Transf ormer, 120V Pri mary 24V Secondary 50/ 60 Hz 50VA 6 807-0855 Transf ormer, 120V Pri mary 12V Secondary 50/ 60 Hz 20VA 7 807-1238 Transf ormer, 100V Pri m[...]

2-69 2.19 Wiring Harnesses, Wiri ng Assemblies and Plug A ssembl ies Filter Box Wirin g 1 2 3 4 5 6 7 ITEM PART # COMPONENT 1 806-8021SP 120V U.S. and 100/120V Non-CE Export Upper 9-Pin Plug Assembly 2 806-7494SP 120V U.S. Lower 9-Pin Plug Assembly (Main) 3 806-6725SP 230V CE Upper 9-Pin Plug Assem bly 4 806-6719SP 100/120V Non-CE Export and 230V C[...]

2-70 Main Wiring Harnesses U.S. and Non -CE harne ss (shown) has tw o unterminated w ires. Un termina ted w ires. CE harn ess has two unter m inated wir es plus two add itional wires w it h pus h- on te rmi nals . ITEM PART # COMP ONENT 807-1978 U.S. and Non-CE Export (before 05/95, use 806- 2076SP) 806-2077SP U.S. and Non-CE Export (DV before 05/9[...]

2-71 1 5 9 2 6 10 3 7 11 4 8 Tran sform er Box Plug A ssemblies 12[...]

2-72 ITEM PART # COMPONENT 1 806-6164SP FMH150, MJ/FM/F PH250-Right, MJ/FM/FPH350/450-Le ft Front 2 806-6165SP MJ/FM/FPH250-L eft, MJ /FM/F PH350/450-Left Rear 3 806-6166SP MJ/FM/FPH350-Rig ht, MJ/FM/FPH450-Right Rear 4 806-6167SP MJ/FM/FPH450-Rig ht Front 5 806-6637 FMH150 CE, MJ/FM/FPH250 CE-L eft 6 806-6638 MJ/FM/FPH350 CE-L eft Front, MJ/FM/FPH[...]

2-73 2.20 Wiring Connectors and Pin Terminals 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM P ART # COMP ONENT 1 807-1068 2-Pin Fem ale 2 807-0158 6-Pin Fem ale 3 807-0156 9-Pin Fem ale 5 807-0159 12-Pin Fem ale 5 807-0875 15-Pin Fem ale 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male 9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-134[...]

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Frymaster, L.L. C., 8700 Line Avenue, PO Bo x 51000, Sh reveport, Louisiana 711 35-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 711 06 TEL 1-318-865-171 1 F A X (Parts) 1-3 18-2 19-7140 FAX (Tech Support) 1-318-21 9-7135 PRINTED IN THE UNITED STATES SER VICE HOT LINE 1-800-551- 8633 819-0001 JUNE 2005[...]