Frymaster MPH52/55 SERIES manual

SERVICE MANUAL FRYMASTER BIPH52/55 AND MPH52/55 SERIES GAS FRYERS Frymaster, L.L.C. 8700 Line Avenu e 71106, 5489 Campus Drive 7 1129 P.O. Box 51000, Shrevepo rt, Louisiana 71135-1000 TEL 318-865-1 711 F AX (Parts) 318-219- 714 0 (Tech Support) 318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE MAY 2006 1-800-24-FRYER www.frymaster.com E-mai[...]

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FR OM ITS ORIGINAL CONFIGURATI ON, THIS WARRANTY WILL BE VOID. FURTHER, FRYMAST ER DEAN [...]

DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Onl y qualified service personnel may convert this appliance to use a gas ot[...]

i W ARRANTY ST A TEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of one year. 2. All parts, with the exception of the frypot, he[...]

ii D. WARRANTY PROVISIONS - COOKING COMPUTER 1. Frymaster L.L.C. warrants the M-2000 Cooki ng Computer against defective material or workmanship for a period of three years from the original installation date. If the unit fails within the first year, warranty will cover part and labor. If the part fails the second year, warranty will cover part onl[...]

iii BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: Service Procedures 1.1 Functional Description ..................................................................................................... .1 - 1 1.1.1 The Electronic Ignition System .......................................................................... 1-1 1.1.2 Int[...]

iv BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS 1.12 Simplified Wiring Diagram s ........................................................................................... 1-4 4 1.12.1 BIPH52/55 Series Full Vat ............................................................................... 1-44 1.12.2 BIPH52/55 Series Dual Vat ..........[...]

1-1 Inside the Ignition Module TD Out to Gas Valve To A l a r m 25 V + GND HV Ignition Wire Flame Sensor Coil BIPH52/55-MPH52/55 SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description BIPH52/55 and MPH52/55 Series gas fryers contain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner syst[...]

1-2 provide current to the ignition module. Circuitr y in the ignition module sends 24 VAC to the gas valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a normally closed drain safety switch). Simultaneous ly, the m odule causes the ignitor to spark for 4 seconds to light the burner. A flame sensor verif[...]

1-3 CURRENT FLOW THROUGH IN TERFACE BOARD 106-0386SP (BIPH52/55 and MPH5 2/55 SERIES APPLICATION) 1 2 3 4 5 6 7 8 9 10 11 12 J3 J2 PIN 1 J2 1 2 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 J1 LEFT VAT FULL OR RIGHT VAT INTERFACE BOARD 12 VAC TO CP TR J3 PIN 1 GROUN D GROUND 3 COMPUTER (12 VAC) J3 PIN 3 COMPUTER RT HT RELA Y COMPUTER LT [...]

1-4 FRE QUENTL Y US ED TE ST POI NTS F OR I NT ERF ACE BOA RD 1 06 - 03 86 S P Me t e r S e ttin g 12VA C Pow er t o C ont rol l er 50VA C Scal e 1 and 3 on J3 or J2 12-18 24VAC Pow er t o Ri ght M odul e 50VAC Scal e 8 on J3 an d G RO U ND 22- 28 120 VAC Pow er 250VAC Scal e 11 on J3 a nd GR O UN D 110- 125 120 VAC Pow er t o Bl o w er s 250VAC Sc[...]

1-5 2. Remove any attached restraining devices and relocate the fryer for service accessibility. 3. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords. NOTE: To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt lin e, whi[...]

1-6 3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole. 4. On non-CE fryers only , place the gas valve in the ON position. 5. Place the fryer power switch in the ON position. When the burner has lit and burned steadily for at least one minute, compare the gas pressure r eading to the pressure for the corresponding [...]

1-7 7. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. 1.5 Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 μ A and 3.5 μ A. Flame current is measured by placing a micro[...]

1-8 7. Remove the controller by lifting it up and out from the hinge slots in the control panel fram e. 8. Re-hinge the NEW controller by inserting the tabs on the bottom into the slots on the control panel frame and allow it to rest on the hinge tabs. 9. If replacing the 15-pin connector, do so now. Plug the new 15-pin wiring harness into the inte[...]

1-9 13. Rotate the top of the component box out of the fram e and carefully pull it out enough to disconnect the wiring harness plug from the back of the box. If the unit is equipped with built-in filtration, disconnect the wires from the filter switch. This will leave one set of wires, enclosed in spiral wrap, connected to the component box. 14. R[...]

1-10 9. Remove the nuts at each corner of the interface board and carefully pull it from the studs far enough to allow the connector on the back of th e board to be disconnected, then remove the board from the box. When rem oving the board, be car eful not to lose the spacers that fit over the studs behind the board. 10. Recover the relay(s) from t[...]

1-11 3. Remove the sheet metal screws securing the ign itor to the mounting plate and pull the ignitor from the fryer. 4. Reverse the procedure to install the replacement ignitor. 1.6.6 Replacing or Cleaning a Combustion Air Blower 1. Disconnect the blower wiring harness, remove th e blower assem bly mounting nuts, and remove the blower assembly fr[...]

1-12 Remov e these screw s to remove the sh ield fr om the blower assembly. Remove these nuts to separate the blower motor from the housing. 3. Wrap the motor with plastic wrap to prevent water f rom entering it. Spray degreaser or detergent on the blower wheel and the blower housi ng. Allow it to soak for five minutes. Rinse the wheel and housing [...]

1-13 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower. The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 1-6 and the burners display a bright orange-red glow. If[...]

1-14 1.6.7 Replacing a Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies. 2. Disconnect the drain safety and high-limit thermost at wires from the gas valve. Mark each wire to facilitate reconnection. 3. Remove the vent tube (on non-CE fryers) [...]

1-15 ALL OTHER VALVES 4. Carefully unscrew the valve from the manifold. NOTE: Som e models may have the valve attached to the manifold by means of a pipe union. In such cases, remove the valve by uncoupling the union. 5. Remove all fittings from the old gas valve and install them on the replacem ent valve, using Loctite ® PST56765 or equivalent pi[...]

1-16 8. Remove the washers and tubular spacers from th e m ounting studs, then pull the inner covers straight out toward you until clear of the mounting studs. 9. Grasp the burner firmly and pull it toward you un til it clears the burner channels, taking care not to damage the ceramic tiles in the process. 10. Clean all debris from the burner chann[...]

1-17 DANGER DO NOT attempt to drain more than one full fry pot or two split frypots into the SDU at one time. 3. Position a container beneath the oil return fitting at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowing any residual oil to drain into the container. 4. At the rear of the fryer, unplug the left conne[...]

1-18 2. Remove the filter pan from the unit and drain one frypot at a time into a Shortening Disposal Unit (SDU) or other appropriate metal container. DANGER DO NOT attempt to drain more than one full fry pot or two split frypots into the SDU at one time. 3. Dismount the topcap by removing the screws on the bottom of each front corner and lifting t[...]

1-19 17. Remove the screws in the back panel and inside the flue cap at each end that secure the flue cap to the fryer and lift it clear of the fryer. 18. Disconnect the oil return line(s) from the frypot to be rem oved. 19. Carefully lift the frypot from the fryer cabinet. 20. Remove the drain valve(s), tem perature probe(s), high-limit thermostat[...]

1-20 8. Remove the inner upper combustion cham ber insulation retainer and insulation (8). 9. Remove the rear lower combustion cham ber retainers, back, and insulation (9). NOTE: Full-vat units have two-piece backs and four retainers. Dual-vat units have one-piece backs and two retainers. 10. Remove the flue assem bly (10). See Page 1-22 for Reasse[...]

1-21 Disassembling A Frypot (Full Vat Illustrated) Spacers Spacer 10 2 3 4 5 6 7 8 1 11 9[...]

1-22 11. Remove the upper burner rails (11). NOTE: For the following steps, refer to the frypot exploded view on page 1-24 for component identification. 12. Remove any residual insulation, sealant, and/or oil from the exterior of the frypot. 13. Place the “L” shaped pieces of the combustion ch am ber insulation (1) in the front and rear corners[...]

1-23 24. Verify that the burners are flush with the front edge of the burner rails. Remove the excess burner insulation by cutting with a knife or diagonal pliers. Do not try to tear the insulation! 25. Insert the upper front insulation (10) into its re tainer (11), making sure that the holes in each piece are aligned with one another. Install the [...]

1-24 Re-assembling A Frypot (Full-Vat Illustrated) 6 5 4 1 2 7 8 9 1 3 10 11 12 13 14 18 20 19 17 16 15 24 23 21 22[...]

1-25 1.7 Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this m anual every conceivable problem or trouble condition that might be encountered, this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment, and the probable causes of [...]

1-26 valve handle appears to be in the closed position, the microswitch is still open). If the valve is fully closed, refer to Section 1.8.1, TROUBLESHOOTING THE 24 VAC CIRCUIT . Some typical causes of ignition failure in this cate gory include a defective sensing wire in the ignitor assembly, a defective module, a defective ignition wire, and a de[...]

1-27 kitchen area, this indicates that more air is being exhausted than is being replenished and the burners may be starved for air. If the fryer’s gas and air supplies are okay, the probl em is mo st likely with one of the electrical components. Examine the ignition m odule and c ontroller for signs of melting, distortion, and/or discoloration d[...]

1-28 320ºF (132ºC to 160ºC)). The pr imary causes of this include an over-filled frypot, a dirty or out-of-adjustment combustion air blower, low bur ner m anifold pressure, and/or damaged burner tiles. Adding oil to the frypot during the recovery process will also cause a slow recovery rate. If these causes are ruled out, the probable cause is a[...]

1-29 COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with programming them . There are two common complaints: 1. Fryer constantly displays “ HI .” Cause: Setpoint is incorrect or missing. Corrective Action: Check setpoint and refer to the M2000 computer m anual for instructions to adjust the setpoint. 2. Temperature is [...]

1-30 Sediment Particle FLOW Up for reverse Down for forward PUMP A pump seized by debris or hard shortening can usually be freed by manually m oving the gears with a screwdriver or other instrument as illustrated on the following page. Make sure pow er to the pump motor is off before trying this. 1. Disconnect power to the filter system. 2. Remove [...]

1-31 Loctite ® PST56765 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the welded edges of the frypot. When this occurs, the frypot must be replaced. If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of the frypot rather than leakage. The clamps on [...]

1-32 i. If 24 VAC is not present, check the fuses. If they are good, the probable causes are failed ignition module(s) or a failed in terface board. Replace the questionable ignition module with one known to be good to isolate the cause. ii. If 24 VAC is present, the probable cause is a failed interface board. • 24 VAC is present on interface boa[...]

1-33 24 VOLT CIRCUIT With Interface Board 106-0386 and One 807-3366 (FV) Ignition Module NOTE: Som e u ni ts ma y be wi red in this manner. IGNITION MODULE V1S PWR (left side) V2S LED 5 (GV) J3 PIN 9 Jumper LED 3 (24V) 24V TRANSFORMER IGNITION MODULE PWR (right side) V1D LED 5 (GV) J3 PIN 9 J3 PIN 8 LED 4 (PWR) HIGH LIMIT SWITCH GAS VALVE High Volt[...]

1-34 LEFT VAT IGNITION MODULE LED 2 (PWR) PWR V2D HIGH LIMIT SWITCH LED 1 (GV) GAS VALVE IGNITION MODULE PWR V1D HIGH LIMIT SWITCH GAS VALVE 24V TRANSFORMER LED 5 (GV) J1 PIN 9 J3 PIN 9 RIGHT VAT J3 PIN 8 24 VOLT CIRCUIT With Interface Board 106-03 86 and Two 807-3365 (DV) Ignition Modules LED 4 (PWR) High Voltage to Ignitor High Voltage to Ignitor[...]

1-35 1.8.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the ga s valve, ensure that the unit is calling for heat. Also, for non-CE units, verify that the gas valve is in the ON position. The following processes will assist you in troubl eshooting the gas valve and ruling it out as a probable cause: • If 24 VAC is n[...]

1-36 • If resistance through J3 pins 2 and 6 (J1 pins 2 and 6 for left side of dual unit) is approximately equal to that given in the Probe Resistance Chart for the corresponding temperature, measure the resistance through each of the previously tested pins to ground. 1. If resistance is not 5 mega-Ohms or greater in each pi n, the probe has fail[...]

1-37 1.10 Principal Wiring Connections GROUND LINE VOLTAG E L1 GROUND, JUMP ERED FROM PIN 2 GROUND, JUMPERED TO PIN 11 JUMPERED FROM PIN 4 JUMPERED TO PIN 7 JUMPERED TO PIN 6 JUMPERED TO PIN 9 AN D T2 FROM T1, JUMPERED TO PIN 8 FROM J1 PIN 10 FROM J3 PIN 7 FROM J3 PIN 10 FROM J1 PIN 7 FROM T2, JUMPERED TO PINS 3 & 9 LINE VOLTAGE COM TO FILTER B[...]

1-38 1.11 Wiring Diagrams 1.11.1 Main 8051315C/ 805152 6B Refer to "PRI NCIPAL WIRIN G CONNECTIONS " on Page 1-37 for detail of connection points J1, J2, J3, C2, C3, a nd C5. K1 2 COMPUTER GROU ND DETAIL A A SENSE 2 ALARM(GND) VALVE(GND) 24VAC(GND) 24VAC SPARK 2 SPARK 1 GND (BURNER) VALVE ALARM SENSE 1 SOUND DEVICE SOUND DEVICE LEFT IGNIT[...]

1-39 1.11.2 Transformer / Filter Boxes 1.11.2.1 MPH152/155 Transformer / Filter Box[...]

1-40 1.11.2.2 BIPH252/255 and 452/455 Transf ormer / Filter Box (Domestic) GREEN BLACK WHITE ORANGE RED HOOD RELAY HOOD RELAY 120 VAC BLK RED ORG WHT GREEN TO BODY CAUTION: TH IS PLUG IS NOT BEING USE D IN ITS STANDARD 5-WIRE 120/208V NEMA L-21-2 0P CONFIG URATI O N. DO NO T CONNEC T TO A DT ANDARD 120/208V 5 WIRE POWER SUPPLY. NEUTRAL 8051523D[...]

1-41 1.11.2.3 BIPH252/255 and 452/455 Transfo rmer / Filter Box (International) 8051340C[...]

1-42 1.11.2.4 BIPH352/355 Transformer / Filter Box (Domestic) GREEN BLACK WHITE ORANGE RED HOOD RELAY HOOD RELAY 120 VAC BLK RED ORG WHT GREEN TO BODY CAUTION: THIS P LUG IS NOT BEIN G USED IN ITS STANDARD 5-WIRE 120/208V NEMA L-21-20P CONFIGURATION. DO NOT CONNECT TO A DTANDARD 120/208V 5 WIRE POWER SUPPLY. Pump Heater Strip W ires[...]

1-43 1.11.2.5 BIPH352/355 Transformer / Filter Box (International)[...]

1-44 1.12 Simplified Wiring Diagrams 1.12.1 BIPH52/55 Series Full Vat T M n o t a p p l i c a b l e t o f r y e r s m a n u f a c t u r e d b e f o r e 6 / 9 6 n o t a p p l i c a b l e t o f r y e r s m a n u f a c t u r e d b e f o r e 6 / 9 6 ( O N E D U A L F U N C T I O N H E A T / B L O W E R R E L A Y ( K 3 ) )[...]

1-45 1.12.2 BIPH52/55 Dual Vat T D G N D A L A R M 2 5 V + R I G H T I G N I T O R V A L V E T E M P P R O B E B L O W E R 2 4 V O P T I O N A L A I R S W I T C H 6 J 3 1 1 4 8 4 8 9 9 R - H E A T L E D 4 K 2 H E A T R E L A Y R - G V L E D 5 R P W R V 1 D A L A R M 3 5 1 0 4 1 3 1 4 1 1 J 2 3 5 1 0 4 1 3 1 4 1 1 T R O U B L E P O W E R H E A T B N[...]

1-46 1.12.3 BIPH52/55 Series Full Vat (Australia and Pacific Rim) K3 HEAT RELAY OPTIONAL AIR SWITCH BLOWER 12V 24V TEMP PROBE 24V LED 3 LED 5 R-GV R-HEAT LED 4 R PWR V1S ALARM LED 6 12V L HEAT LED 2 L PWR ALARM V2S ON/ OFF TROUBLE HEAT T J3 6 2 12 9 11 8 5 4 3 1 J2 11 11 4 4 13 13 14 14 10 10 5 5 3 3 1 1 2 2 RIGHT IGNITION MODULE ALARM TD VALVE GND[...]

2-1 BIPH52/55-MPH52/55 GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 2 3 4 9 10 11 12 13 15 14 6 7 1 8 16 17 18 19 5 ITEM PART # COMPONENT 1 803-0271 Basket, Twin 2 803-0099 Basket, Full (cannot be used with basket lifts) 3 803-0133 Basket Support Rack, Dual Vat 4 803-0132 Basket Support Rack, Full Vat * 803-0136 Basket Support Screen, Full Vat [...]

2-2 ITEM PART # COMPONENT 18 812-1378 Drain Extension, Non-Filter Full Vat Fryer 19 812-1374 Drain Extension, Non-Filter Dual Vat Fryer * 803-0219 Pad, McDonald’s FPIII Universal Filter * 803-0170 Filter Pack, Paper – 100 Sheets * 803-0002 Powder, Filter – 80 Packages * 826-1157 Kit, Fuse and Fuse Puller (2 Fuses) * Not illustrated.[...]

2-3 2.2 Cabinetry 2.2.1 Backs, Doors, Flue Caps, Sides, Top Caps, Standoffs and Cap-N-Splash Assemblies 1 2 3 5 7 8 9 4 6 10 12 11 13 14 9 17 18 21 22 19 16 15 20 24 25 23[...]

2-4 ITEM PART # COMPONENT 1 Back, Single Uppe r 210-6581 Stainless Steel 200-6581 Cold Rolled Steel 2 Back, Sin g le Lowe r 210-6580 Stainless Steel 200-6580 Cold Rolled Steel 3 Back, Double U pp er ( for 2-, 4-, and 5-station fr y ers – does not include Items 7-9 ) 210-6542 Stainless Steel 200-6540 Cold Rolled Steel 4 Back, Double Lower ( for 2-[...]

2-5 ITEM PART # COMPONENT 20 Standoffs 200-6582 Single Fryer 200-6553 2-Station Fryer 200-6554 3-Station Fryer 200-6555 4-Station Fryer 200-6556 5-Station Fryer 21 Cap-N-Splash Assemblies 823-3066 Single Fryer 823-3067 2-Station Fryer 823-3068 3-Station Fryer 823-3070 4-Station Fryer 823-3069 5-Station Fryer 22 826-1351 Nut Retainer, ¼-20 (Pkg. of[...]

2-6 2.2.2 Filter Cabinet Bases, Casters, Framing, and Related Components NOTE: 2- and 3-station fryers have 4 casters; 4- and 5-station fryers have 6. See Page 2-4 for upper hinges. 1 2 3 4 5 6 7 8 11 9 10 12 13 14 15 16 17 20 21 18 19 31 31 25 25 25 27 26 30 32 33 33 32 31 The 5-station cabinet illu strated is typical of all BIPH52/55 Series Gas f[...]

2-7 ITEM PART # COMPONENT 1 106-4303 Frame, Control Panel, Two Station, (use 106-5221SP mfd. After 3.15.06) 106-4304 Three-Stat ion, Standard (use 106-5018SP mfd. After 3.15.06) 106-4305 Four-Sta tion, Standard (use 106-5019 mfd. After 3.15.06) 106-4306 Five-St ation, Standard (use 106-5020 mfd. After 3.15.06) 2 210-5819 Bezel, Two-Controller 3 210[...]

2-8 2.2.3 Non-Filter Cabinet Bases, Caster s, Framing, and Related Components NOTE: 2- and 3- stati on fryer s have 4 casters ; 4- and 5-stat i on fryer s have 6. See Page 2-4 for upper hinges. The 5-station cabinet illustrated is typical of all MPH52/55 Series Gas non-fil ter cabinets. All base and framing components used in MPH52/55 Series Gas no[...]

2-9 ITEM PART # COMPONENT 1 Frame, Control Panel 106-4302 Single-Station, Standard (use 106-5016 mfd. After 3.15.06) 106-4303 Two-Station, Standard (use 106-5221SP mfd. After 3.15.06) 106-4304 Three-Station, Standard (use 106-55018SP mfd. After 3.15.06) 106-4305 Four-Station, Standard (use 106-5019 mfd. After 3.15.06) 106-4306 Five-Station, Standar[...]

2-10 2.3 Controllers and Associated Components 2 1 1 2 JC ABC DEF GHI JKL MNO PQR ST U VWX YZ - * - 123456789 0 1 ITEM PART # COMPONENT 1 Com puter, McDonald’s M2000 Gas Fryer 106-1269 Full Vat (Domestic U.S.) Can also be program med for Dual Vat. 106-0672 Full Vat (CE) Can also be programm ed for Dual Vat. 106-5950 Full Vat (CE) Can also be prog[...]

2-11 2.4 Drain, Filtration, and Oil Return System Components 2.4.1 Filtration System Components[...]

2-12 ITEM PART # COMPONENT 1 106-2617SP Pan Assem b ly, FootPrint Pro Filter (incl. O-rings, rollers, nuts & crumb tray) 826-1980 Pan Assembly – No Screen 823-3930SP Pan Assembly, Filter 813-0568 Plug, ⅛ -inch NPT Socket Head 826-1392 O-Ring (two required) (Pkg. of 5) 810-2198 Roller, Filter Pan 826-1372 Nut, ¼-20 Hex Flange (Pkg. of 10) 8[...]

2-13 2.4.2 Drain Valves and Associated Components[...]

2-14 ITEM PART # COMPONENT 1 810-1569 Valve Assembly, 1.25-inch Full-Vat Non-Filter Drain (includes handle) * 810-1427 Lock Pin Handle for 1.25-inch Valve Assembly 2 806-7915SP Valve Assembly, 1-inch Left Dual-Vat Non-Filter Drain (complete assembly) 3 806-7916SP Valve Assembly, 1-inch Right Dual-Vat Non-Filter Drain (complete assembly) 4 809-0589 [...]

2-15 2.4.3 Rear Flush Oil Return Line Components[...]

2-16 ITEM PART # COMPONENT 1 Valve Assembly, Microswitch and Ball Valve 106-3452 Valve Rear Flush Assembly, Left Side 106-3453 Valve Rear Flush Assembly, Right Side 2 810-2493 Elbow, 90° x ¼-inch 3 809-0601 Clip, Rod End Clevis 4 Shaft, Rear Flush Valve 211-6701 For use in Left oil return valve assemblies. 212-6701 For use in Right oil return val[...]

2-17 2.5 Electronics and El ectrical Components (for Controllers, Page 2-10) 2.5.1 Component Boxes 1 7 15 20 20 15 7 1 19 5 22 U.S., Canadian, and Mexic an Units CE and Non-C E Export Units Except Aust raila and Ho ng Kong Australian Units Hong Kong Units 4 27 10 10 2 20 15 7 1 24 17 13 25 23 11 21 3 26 15 22 19 9 16 21 23 25 24 17 11 9 19 22 2 2 2[...]

2-18 ITEM PART # COMPONENT 1 810-1164 Block, One-Piece Screwless Terminal 2 200-5996 Box, One-Piece Component 3 807-1926 Bushing, .875-inch Split 4 807-3483 Cable, 21-inch Igniti on H50/H52 –For 807-3366/3365 Modules * 826-2024 Cable, Ignition - 1 wire / 1 rajah * 826-1721 Cable, Ignition – 2 wire / 2 rajah 5 807-3484 Connector, Rajah 6 106-053[...]

2-19 2.5.2 Transformer Boxes[...]

2-20 2.5.2 Transformer Boxes Continued 36 F 7 8 37 9 2 5 13 30 35 33 32 31 26 30 11 18 22 25 28 24 14 19 30 19 30 19 30 30 16 36 G 7 8 37 6 2 5 13 30 35 33 32 31 26 30 11 28 24 14 19 30 19 30 19 30 19 30 39 22 25 38[...]

2-21 ITEM PART # COMPONENT Box Assembly, Transformer A 106-1380 100-120V FMPH152/155, FMPH352/355, FMPH452/455 B 106-3818 100-120V BIPH 252/255, BIPH 452/455, FMPH252/255 C 106-4888 100-120V BIPH 352/355 D 106-3819 208-240V BIPH 252/255 and BIPH 452/455 CE/Non-CE Export E 106-3817 250V BIPH 252 and BIPH 452 CE/Non-CE Export F 106-3824 208-240V BIPH[...]

2-22 Continued from Previous Page ITEM PART # COMPONENT * WIR 0623 Wire Assembly, PH52 Hood Relay * WIR0634 Wire Assembly, FPP50 Transformer/Filter Box (used in Item E) * WIR0635 Wire Assembly, FPPH350 Transformer Filter Box (used in Item G) * WIR0439 Wire Assembly, Transformer Box (used in Item s B, D, and E) * WIR0447 Wire Assembly, Transformer B[...]

2-23 2.7 Frypots and Associated Components 2.7.1 Full-Vat Frypot Components[...]

2-24 ITEM PART # COMPONENT 1 106-1019SP Flue Assembly, Full-Vat 2 200-0936 Back, Left Full-Vat Combustion Chamber 3 200-0937 Back, Right Full-Vat Combustion Chamber 4 200-2227 Retainer, Full-Vat Upper Insulation 5 826-1372 Nut, ¼-20 Flange Hex (Pkg. of 10) 6 826-1371 Screw, #8 X ½-inch Hex Head Drill Point (Pkg. of 25) 7 809-0362 Screw, #8 X 1¼-[...]

2-25 2.7.2 Dual-Vat Frypot Components[...]

2-26 ITEM PART # COMPONENT 1 106-1018SP Flue Assembly, Dual-Vat 2 200-0941 Back, Dual-Vat Combustion Chamber 3 200-2229 Retainer, Dual-Vat Upper Insulation 4 826-1372 Nut, ¼-20 Flange Hex (Pkg. of 10) 5 809-0360 Screw, #8 X ⅜ -inch Hex Head 6 809-0362 Screw, #8 X 1¼-inch Hex Washer Head Drill Point 7 826-1383 Washer, Steel (Pkg. of 5) 8 809-050[...]

2-27 2.8 Gas Supply and Combustion Sy stem Components PH252/255 Full Vat Gas Manifold (Typical) The example illustrated is typical of BIPH52/55-MPH52/55 Fryer Gas Manifolds. Each manifold is assemb led from standard 1/2-, 3/4-, and 1-inch NPT black iron pipe nip ples , elbows, tees, plugs, and unions, which may be locally aquired. 3 4 5 See Section[...]

2-28 ITEM PART # COMPONENT 1 Ignitor (includes gasket 816-0059, which may be ordered separately) 826-0981 Natural Gas (G20, G25) 826-0982 Propane (G30, G31) 826-1002 Manufactured Gas 2 826-1371 Screw, #8 X ½-inch Hex Head (Pkg. of 25) 3 Blower Assembly, Combustion Air (includes harness and Item s 4, and 5) 106-2996SP 100V 50/60 Hz (Left) 106-2999S[...]

2-29 2.9 Gas Valves and Associated Components Non-CE Gas Valve Assembly (Typical ) CE Gas Valve Assembly (Typical ) 5 1 2 3 6 7 8 9 10 11 12 13 14 15 13 22 16 18 17 19 20 21 10 11 23 NOTE: The gas tube and enrichment tube fittings are assembled in varying configurations depending upon the location of the valve and whether the associated frypo t is [...]

2-30 ITEM PART # COMPONENT 1 Valve, Non-CE Gas 826-1122 Natural Gas (G20, G25) 826-1120 Kit Natural Gas w/ flexlines and hardware 826-1123 Propane Gas (G30, G31) 826-1121 Kit, Propane Gas w/ flexlines and hardware 2 810-1715 Valve, CE Gas (G20, G25, G30, G31) 3 810-1041 Accessory Kit (contains parts to adapt Item 2 to specific fryer configura- tion[...]

2-31 2.10 Wiring Assemblies and Harnesses Filter Associated Wiring 1 2 ITEM PART # COMPONENT 1 807-3584 Cable, Filter Lower 9-Pin Plug to 807-2001 15-Pin (C2) Connector 2 807-2001 Cable, 810-3584 15-Pin C2 Connector to Component Box Gas Valve Wiring 1 2 3 ITEM PART # COMPONENT 1 806-3941SP Harness, Full Vat Gas Valve 2 806-3940SP Harness, Dual Vat [...]

2-32 Main Wiri ng Harnesses U.S. and Non-CE ha rness (shown) has two un termin ated wir es . Untermin ated wi res. CE harn ess has two untermi nated wires pl us two addi tional wi res with push-on terminals. ITEM PART # COMPONENT 807-1978 U.S. and Non-CE Export Main Wiring Harness 807-2168 CE Main Wiring Harness 3 1 2 4 ITEM PART # COMPONENT 1 806-[...]

2-33 Transformer Box Cable Assemblies 1 2 3 4 5 6 7 8 9 10 11[...]

2-34 ITEM PART # COMPONENT 1 106-1011 Cable Assembly, Transformer Box Line (See NOTE 1) 2 106-1016 Cable Assembly, Transformer Box to Filter Pum p (See NOTE 2) 3 106-3821 Cable Assembly, Transformer Box #2 Position (See NOTE 7) 4 106-3820 Cable Assembly, Transformer Box #1 Position (See NOTE 3) 5 106-3316 Cable Assembly, Transformer Box Line (See N[...]

2-35 2.11 Miscellaneous Connectors and Terminals 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 4 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male 9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Te[...]

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Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318- 219-71 40 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6094 MAY 2006[...]