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Table of contents for the manual
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Page 1
FEH352c USER'S MANUAL <HARDWARE> TYPE: UG520H-x UG420H-x UG320H-x UG221H-x UG220H-x FUJI UGx20 SERIES PROGRAMMABLE OPERATION DISPLAY[...]
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Thank you for selecting the Fuji Programmable Operation Display, POD UG520/420/ 320/221/220 Series (called as the UG20 or POD, hereafter). For proper set-up, you are requested to read through this booklet to understand more about the product. For more information about UG20 series, refer to the Reference Manual. For further details about the PLC, s[...]
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Notes on Safe Use of POD In this manual, you will find various notes categorized under the following levels with the signal words "DANGER," and "CAUTION." Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, m[...]
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CAUTION [Notes on System Design] • Never bundle control cables and input/output cables with high-voltage and large-current carrying cables such as power supply cables. Keep these cables at least 200 mm away from the power supply or high-voltage cables. Otherwise, malfunction may occur due to noise. • For use in a nuclear energy facility, or oth[...]
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CAUTION [Notes on Maintenance and Operation] • Fuji Electric Co., Ltd. is not responsible for any damages resulting from repair, overhaul or modification of POD that was performed by an unauthorized person. • Do not use thinners for cleaning because they may discolor the POD surface. Use alcohol or benzine commercially available. • Do not use[...]
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Revision Printed on *Manual No. Revision contents October , 1999 April , 2001 FEH352 FH352a First edition Second edition New Product (UG221) specification added. The f ollowing PLC model is added. Mitsubishi QnH series F X 1S series Allen-Bradle y Micro Logix 1000 Siemens S7-300/400 MPI Modicon Modbus R TU Others , contents check Nov ember , 2002 F[...]
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Contents Preface Notes on Safe Use of POD Revision 1. Hardware Specifications 1. Special Features .......................................................................................................... 1-1 2. Notes on Usage ............................................................................................................ 1-2 3. System [...]
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26. Allen-Bradley PLC • 1 ................................................................................................. 2-75 27. Allen-Bradley PLC • 2 ................................................................................................. 2-80 28. GE Fanuc PLC • 1 .................................................................[...]
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Hardware Specifications 1. Special Features 2. Notes on Usage 3. System Composition 4. Names of Components 5. Dimensions and Panel Cut-out 6. Mounting Procedure 7. Wiring 8. Specifications 9. Serial Connector (CN1) 10. Setting of Dip Switches 11. Modular Jack 1 & 2 12. Bar Code Reader Interface 13. Printer Interface (CN2) 14. Video Interface 15[...]
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1 - 1 Special Features 1 1) 128-color Display 128-color display which makes colorful expression possible is realized. Not only drawings but also bitmap files are clearly displayed. (UG221 and UG220 is 16-color display.) 2) Data Sheet Printing Function It is possible to make the original data sheet screen by the panel editor (= the editing software)[...]
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1 - 2 Notes on Usage 2 Environmental Limits 1. Use POD at an ambient temperature of 0 to 50 º C, and a relative humidity of 35-85 %RH. (But, a UG420 STN multi-color display can be used at 0 to 40 º C.) 2. Install a forced fan or an air conditioner to maintain the ambient temperature when it is higher than the above mentioned range. 3. Avoid place[...]
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1 - 3 Switch to be used in emergency Emergency Stop UG320/220 UG221 UG520/420 Screw Type Screw Size M3 M4 M4 Torque (N•m) 0.3 to 0.5 0.3 to 0.5 0.5 to 0.7 Alcohol BENZINE BENZINE Lock ! 3. Never install POD in the same compartment as high-voltage equipment. The unit should be at least 200 mm away from high-voltage lines or power cables. Usage 1. [...]
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1 - 4 System Composition 3 System Composition / Model Indication / Peripheral Equipment System Composition The following illustration shows possible system configurations using UG20. * 1U G00P-MR is optional. * 2 The interface for video function (using only in UG520 and UG420) is optional for Maker. ••• ••• ••• ••• •••[...]
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1 - 5 3 System Composition List of Models The characters on the right of model names represent optional features and special specifications. Main unit Power requirements 4 : 24V DC Interface specifications C : Serial (Link Unit Communication) (Other interfaces can be supported using the I/F unit.) LCD type S : STN color LCD L : Monochrome LCD (Whit[...]
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1 - 6 3 System Composition Image input NONE 1 : Video interface (TFT color LCD Only) 2 : RGB interface (TFT VGA only) Memory card None : Standard (Outside recorder) M : Memory card interface Power requirements 1 : 100 to 200V AC 4 : 24V DC Interface specifications C : Serial (Link Unit Communication) (Other interfaces can be supported using the I/F[...]
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1 - 7 List of Options * 1 Prepare for UGx20 with card interface, or UGx20 and UG00P-MR (card recorder). * 2 UG00P-U1 : Rear-side installation I/O unit, UG00P-U2 : Panel-side installation I/O unit * 3 UG03I-T/UG02I-T : T-LINK, UG03I-J/UG02I-J : OPCN-1, UG03I-S/UG02I-S : SX BUS, UG03I-C : CC-LINK, UG03I-E(2) : Ethernet or FL-net, UG03I-P : PROFIBUS 3[...]
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1 - 8 Model Indication UG221, UG220 Display area : 115.2 86.4 mm (A 5.7 inch display.) UG320 Display area : 157.4 118.1 mm (A 7.7 inch display.) UG420 Display area : 211.2 158.4 mm (A 10.4 inch display.) UG520 Display area : 246.0 184.5 mm (A 12.1 inch display.) Peripheral Equipment The following options are available for using UGx20 series more ef[...]
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1 - 9 UG00P-D4•UG221P-D4 (FPROM Cassette) • UG00P-D4 : for UG520, UG420, UG320 • UG221P-D4 : for UG221 Extension print circuit board to extend the memory for display data back-up. There is 4Mbyte type. UG00P-SR•UG221P-SR (SRAM Cassette) • UG00P-SR : for UG520, UG420, UG320 • UG221P-SR : for UG221 Extension print circuit board to back-up[...]
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1 - 10 3 System Composition G D G P P UG03I-x [x:T T-Link, x:J OPCN-1, x:S SX BUS, x:E(2) Ethernet•FL-net, x:C CC-Link, x:P PROFIBUS ] (Communication Interface Unit) Used to communicate with each network. It makes it possible to connect multiple UGx20 series to a PLC. This system, which enables other devices to connect to the same network, brings[...]
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1 - 11 Names of Components 4 CN2 C N 1 MJ2 MJ1 DC24V 13 8 1 10 7 11 9 5 (+) ( - ) Front Side of UG320 Rear Side of UG320 1 2 3 4 1 Mounting holes for fixtures 2 Display 3 Function keys (Refer to P1-59) 4 Power lamp 5 DC power supply 6 CN1: for PLC (RS-232C, RS-422) 7 CN2: for printer 8 Dip switches 9 MJ1, 2: for data transfer, for temperature contr[...]
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1 - 12 Front Side of UG420 Rear Side of UG420 Front Side of UG520 Rear Side of UG520 1 2 3 4 1 2 3 4 CN2 MJ1 MJ2 C N 1 100- 240VAC L N NC 6 15 8 1 9 10 7 14 13 12 11 CN2 MJ1 MJ2 C N 1 100- 240VAC L N NC 6 15 8 1 9 10 7 14 13 12 11 1 Mounting holes for fixtures 2 Display 3 Function keys (Refer to P1-59) 4 Power lamp 5 AC power supply / DC power supp[...]
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1 - 13 Dimensions and Panel Cut-out 5 Dimensions of UG220 Panel Cut-out of UG220 131 174 +0.5 - 0 +0.5 - 0 Unit : mm CN2 CN1 MJ2 MJ1 173.6 182.5 117.2 138.8 88.4 130.8 45 5 Top View Unit : mm Rear View Front View Side View 5 Dimensions and Panel Cut-out[...]
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1 - 14 5 Dimensions and Panel Cut-out Dimensions of UG221 Panel Cut-out of UG221 131 174 + 0.5 - 0 Unit : mm + 0.5 - 0 F1 F5 F4 F3 F2 unless the optional unit is mounted. Do not remove this seal. CN1 MJ1 MJ2 CN2 24V DC + - Unit : mm 130.8 138.8 182.5 4 47.3 6 Side View Front View Rear View Under View POWER SYSTEM[...]
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1 - 15 Dimensions of UG320 Panel Cut-out of UG320 165.5 220.5 Unit : mm +0.5 - 0 - 0 +0.5 CN2 MJ2 MJ1 CN1 TB1 DC 24V (+) ( ) 220 230 160 175 121 165 60.1 6 Unit : mm Top View Rear View Front View Side View 5 Dimensions and Panel Cut-out[...]
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1 - 16 288 3 1 0 211 240 158 215.2 76.3 16 Unit : mm Top View Front View Side View Rear View CN2 MJ1 MJ2 CN1 100- 240VAC L N NC 216.2 289 Unit : mm +0.5 - 0 - 0 +0.5 Dimensions of UG420 Panel Cut-out of UG420 5 Dimensions and Panel Cut-out[...]
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1 - 17 246.2 313 Unit : mm +0.5 - 0 - 0 +0.5 Dimensions of UG520 Panel Cut-out of UG520 312 334 247 270 185 245.2 79.8 16 Unit : mm Front View Side View Rear View Top View CN2 MJ1 MJ2 CN1 100- 240VAC L N NC 5 Dimensions and Panel Cut-out[...]
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1 - 18 Mounting Procedure 6 M J 2 M J 1 D C 2 4 V ( + ) ( - ) T B 1 Fixture Mounting hole Mounting hole Mounting panel UGx20 Mounting Procedure 1 Cut out the mounting panel (Max. thick: 3.2 mm) to match the dimensions shown below. 2 Insert the fixtures attached to UGx20 into the mounting holes on UGx20. Tighten them with the locking screws. ( Numbe[...]
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1 - 19 Electrical Wiring Connects the cable for power supply to TB1 on the rear side of UGx20. Wiring 7 Insulation transformer or Stabilized transformer 1.25 mm 2 Power Supply twisted to UG520/UG420 When TB1 is used for wiring, refer to the following table. The power source used must be within the allowable voltage fluctuation. Use a power source w[...]
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1 - 20 Grounding This equipment must be earthed. An independent earth pole shall be used for POD. (The level of grounding resistance should be less than 100 Ω .) Use a cable which has a nominal cross section of more than 2mm 2 for grounding. Grounding point shall be near the POD to shorten the distance of grounding wires. Wiring for Communication[...]
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1 - 21 Specifications 8 UG221 UG220 +0.5 -0 +0.5 -0 Protection structure: front panel complies with IP65 (when using gasket) rear panel complies with IP20 Fo rm : in a body Mounting procedure: inser ted in a mounting panel UG320 DC external terminals to FG : 500V A C per min. 500V DC, 10M Ω or more 0 ° C to + 50 ° C - 10 ° C to + 60 ° C 85% R[...]
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1 - 22 8 Specifications T ype UG520 UG420 Po w er Supply Physical En vironment Mechanical Wor king Conditions Electrical Wor king Conditions Item Mounting Conditions Rated V oltage Pe rm issible Range of V oltage Permissible Momentary Power Failure Demand Rushed Electric Current With-stand voltage Insulation Resistance Ambient T emperature Storage [...]
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1 - 23 8 Specifications Display Specifications Item T ype UG221H-S UG320H UG221H-T UG220H-L UG220H-S UG221H-L STN Color LCD Cold cathode rectifier (which can be exchanged b y a user except f or UG221) By function switches (only in case of STN type) The lamp is lit when the power is supplied. Approx. 40,000h Approx. 50,000h Approx. 40,000h STN Monoc[...]
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1 - 24 Item Display Language Characters Size of Characters Number of Characters Proper ty of Characters Kind of Drawing Proper ty of Drawing Specifications 1/4-size, 1-b yte 2-byte (16-dot) 2-byte (32-dot) Japanese ANK code JIS 1st and 2nd JIS 1st Eng./W . Europe ASCII code ASCII code ASCII code Chinese ASCII code Chinese Chinese (simplified) ASCII[...]
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1 - 25 Data Setting Function Perfor mance Specifications (All the UGx20 series) Item Screens Screen Memory Switches Actions of Switch Lamps Graphs Numerical Data Display Character Displa y Message Display Messages Sampling Multi-Overlaps Data Blocks Graphic Libraries P atter ns Macro Blocks P age Blocks Direct Blocks Screen Blocks Te m p . CTRL / P[...]
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1 - 26 Item Drawing Method Drawing T ool Drawing Environment (All the UGx20 series) Specifications Exclusive dr awing software Name of exclusiv e drawing softw are : UG00S-CW Pe rsonal computer : Pentium2 450 MHz or abo ve recommended OS : Microsoft Windows 98 / Me / NT version 4.0 / 2000 / XP Capacity of hard disk required : free area of approx. 4[...]
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1 - 27 Serial Connector (CN1) 9 CN1 is used for communicating between a PLC and a POD(RS-232C, RS-422/485). Serial Connector (CN1) The pin arrangement of serial connector is as follows: Pin No. 1 2 3 7 9 10 12 13 14 17 Signal FG SD RD SG +5V 0V + SD - SD + RS - RS Contents Frame ground RS-232C send data RS-232C receive data Signal ground RS-422 sen[...]
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1 - 28 Terminal Blocks of RS-422/485 Connect UG00P-TC (Terminal Converter) which is the optional equipment made by Fuji Electric. Co., Ltd. to POD via the serial connector on POD (CN1) in case of using terminal blocks in RS-422/485 connection. The RS-422 signal wiring of UG00P-TC is connected to the serial connector (CN1). Specify 4-wire connection[...]
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1 - 29 Setting of Dip Switches Setting of Dip Switches (DIPSW) Keep DIPSW 2, 3, 4 and 5 (not used) OFF. Setting of Memory Extension 2 (This dip switch is invalid for UG220. Keep DIPSW 1 OFF.) • Set DIPSW 1 ON in case of selecting “Memory Extension 2.” (Refer to Chapter 3 “4.Connecting the Memory Extension unit.” ) Setting of Terminal Resi[...]
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1 - 30 Modular Jack 1 & 2 11 Modular Jack 1 & 2 (MJ1/2) The right diagram is the pin arrangement and the signal name of modular jack 1 & 2. Setting of Modular Jack 1 & 2 (MJ1/MJ2) Specify the use of MJ1/MJ2 by the software (UG00S-CW). Select [Modular...] from [System Setting]. The [Modular Jack] dialog is displayed. The setting item[...]
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1 - 31 Bar Code Reader Interface 12 It is possible to receive the signal from a bar code reader by connecting a bar code reader to POD via the modular jack (MJ1/MJ2) of POD series. To connect a bar code reader to POD via MJ1/MJ2, use the cable which is the optional equipment made by Fuji Electric. Co., Ltd. (UG00C-B). Length : 3m Accessory : Modula[...]
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1 - 32 Printer Interface (CN2) 13 When a printer is connected to POD via the connector (CN2), it is possible to hard-copy the screen display of POD, the data sheet, or the sampling data. To connect a printer to POD, use the parallel interface cable of 36 pins which is optional equipment made by Fuji Electric. Co., Ltd. (UG00C-C). When using CBM292/[...]
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1 - 33 Video Interface 14 When a video or a CCD camera is connected to the optional UGx20 which has a video interface, the image which is taken by a video or a camera is displayed directly in a screen of UGx20 series (only in case of UG520H-V and UG420H-T/V). Video Interface of UGx20: BNC Video Display Specifications Display Color : 262,144 colors [...]
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1 - 34 15 Analog RGB Input (Option: UG420H-T only) When connector CN3 of UG420H-TC (analog RGB input adapted product) is connected to a personal computer, the screen image of the personal computer can be displayed on the UG420H-TC. Connector pin layout [high density D-sub 15-pin connector (female )] Input signal specification No signal other than t[...]
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1 - 35 15 Analog RGB Input Touch-switch emulation function With this function, you can manipulate the Windows screen displayed on the POD with touch switches, i.e. without using the mouse. Applicable version of screen development editor This function is adapted to 2.4.0.0 or newer versions of the screen development editor. Applicable version of POD[...]
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1 - 36 15 Analog RGB Input DOS/V Personal computer POD COM1 COM2 MJ1 MJ2 Editor Port T ouch Switch UG00C-T 4. Save the file, and send it to the POD. 5. Mode is changed to RUN. In this mode, change screen over to the [RGB Input] screen. (Windows screen is displayed.) 6. In order to execute “touch-panel emulation”, connect between COM1 (communica[...]
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1 - 37 1 : 1 Link Communication One POD and one PLC are connected. 1 : n Link Communication (Multi-drop) One POD and multiple PLCs are connected. (n = 1 to 32) Available PLC for multi-link communication • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •[...]
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1 - 38 Signal FG RDA RDB SDA SDB SG Link unit Signal FG RDA RDB SDA SDB SG Link unit SD/RD terminal resistance (ON) Signal Pin No. FG +SD -SD +RD -RD SG 1 12 13 24 25 7 * Use twist shielded cable. Signal FG RDA RDB SDA SDB SG Link unit POD (CN1) Multi-drop Communication (RS-485) Refer to the PLC manual of each manufacturer for connection. <E.g.&[...]
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1 - 39 16 Connection Up to 4 units can be connected to one PLC. Use the terminal converter (UG00P-TC) , the optional equipment made by Fuji Electric Co., Ltd. For details, please see the “User’s Manual <Multi-link 2 > (FEH364)”. * Wire the shielded FG only at the one of both sides so that they are not connected. • Set the dip switch ([...]
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1 - 40 16 Connection Manuf acturer FUJI MITSUBISHI MITSUBISHI OMRON SHARP HIT ACHI MA TSUSHIT A YO K OGA WA YA S K A W A TOY OPUC TO S H I B A SIEMENS SHINK O SAMSUNG LG Models MICREX-F series AnA/N/U series, A link+Net10, FX series Link(A pr t) QnA CPU por t (with UG00P-DI) SYSMAC C series, CV series JW series, JW100/70H COM P or t, JW20/30 COM P [...]
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1 - 41 Signal UG00P-DI UG port FG +SD -SD +RD -RD SG * Use twist shielded cable. Signal Pin No. +RxD +TxD +DSR +DTR 1 2 3 4 5 SG 7 -RxD 15 -TxD 16 -DSR 17 -DTR 18 20 21 Signal FG +SD -SD +RD -RD SG RD terminal resistance (ON) RD/SD terminal resistance (ON) RD/SD terminal resistance (ON) Signal FG +SD -SD +RD -RD SG POD + UG00P-TC POD + UG00P-TC POD[...]
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1 - 42 Operation of POD Main Menu 17 "Main Menu" after trasferring data When power is turned on for the first time: Main Menu Main Menu System Information System Information Screen Data Information Screen Data Information Size : Size : PLC Type: MITSUBISHIAnA/N/U series Comment: Error: Stop Time-Out: 0.50 sec Retry: 3 Connection: 1 : 1 Ba[...]
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1 - 43 Main Menu Main Menu System Information System Information Screen Data Information Screen Data Information Size : Size : PLC Type: MITSUBISHIAnA/N/U series Comment: Error: Stop Time-Out: 0.50 sec Retry: 3 Connection: 1 : 1 Baud Rate: 19200 Signal Level: RS232C Data Length: 7 PLC Stat.No.: 0 Stop Bit: 1 Parity: Even Send Delay: 0msec SYSTEM PR[...]
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1 - 44 A B C E D Press the [I/O Test] switch. Memory-Card I/O Test SYS F-1 F-2 F-3 F-4 F-5 F-6 F-7 Self-Loop Test CTS NG OK RTS CN1 RS-232C MJ1 RS-485 MJ2 Communication Port Main Menu I/O Test Switch Check Printer Check Please refer to the manual, "Hardware Specifications". Self-Loop Test Self-Loop Test I/O Test When the switch “a” on[...]
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1 - 45 A. Self-loop Test This is the test menu to check the signals necessary for UG20 to communicate with PLC or a personal computer by using only POD. Signal Test of RS-232C in CN1 Select [CN1] and [RS-232C] in [Communication Port] by pressing each switch. • Loop-back Test Check the signals, [SD] and [RD]. 1 Jump pins, 2 and 3 of CN1. 2 The tes[...]
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1 - 46 Self-Loop Test CTS NG OK RTS Self-Loop Test CTS NG OK RTS CN1 RS-232C MJ1 RS-485 MJ2 Communication Port Self-Loop Test CTS NG OK RTS Self-Loop Test CTS NG OK RTS Self-Loop Test CTS NG OK RTS Self-Loop Test CTS NG OK RTS Signal Test of RS-485 in CN1 Select [CN1] and [RS-485] in [Communication Port] by pressing each switch. • Loop-back Test [...]
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1 - 47 Signal Test of RS-232C in MJ1 and MJ2 Select [MJ1] (or [MJ2]) and [RS-232C] in [Communication Port] by pressing each switch. • Loop-back Test Check the signals, [SD] and [RD]. Execute the test by connecting the data transfer cable (UG00C-T) to CN1. 1. Set the adaptor, ADP25-9, which is attached to UG00C-T, to UG00C-T. And connect the modul[...]
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1 - 48 B. Printer Check Check the signal of printer. The test is OK if the test printout is executed satisfactorily when connecting POD to a printer and pressing this [Printer Check] switch. C. Switch Check Check the reaction of the touch switches on the POD panel. When the [Switch Check] switch is pressed, the following screen is displayed. Confir[...]
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1 - 49 * In case of matrix type When pressing the [Switch Check] switch, the following screen which is divided by a minimum size of switch is displayed. Confirm that the color of the pressed switch changes into white. Pressing the corner right below leads to the previous [I/O Test] screen. If the pressed area is reversed, these switches reacts to t[...]
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1 - 50 Memory-Card When the [Memory-Card] switch on the “Main Menu” is pressed, the following “Memory-Card” is displayed. This screen is to transfer the screen data between POD and a memory-card. Procedure of Data Transferring 1)Port Selection Select the [Modular Jack MJ1] switch (or [Modular Jack MJ2]) in case of using a modular jack. Sele[...]
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1 - 51 Data Selection Transfer Main Menu Memory-Card Transfer Display <--- Card Display ---> Card Display <--> Card Start Cancel Screen Data I/F Driver Font Data UG Program Data Selection Modular Jack MJ1 Memory-Card Socket Port Selection Sys Program : Version:-.--- Font Data : Version:-.---/-.---/-.--- I/F Driver : Version:-.--- Screen[...]
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1 - 52 17 Operation of POD Main Menu Message Display in Data Transferring If an error occurs during transferring data, the message display window shown on the right is displayed. The kinds and the contents of the messages are as shown below. O K Work nomally finished. Message Contents Work normally finished. UG00P-MR not connecting UG00P-MR Communi[...]
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1 - 53 Screen Adjustment [Option: UG420H-T(RGB input adapted product) only] Depending on what type of personal computer is used, RGB output frequency for Windows screen, BIOS screen or DOS screen changes. Therefore, adjustment is necessary. When there is only one type of output frequency, select either “Setting 1” or “Setting 2”. How to adj[...]
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1 - 54 17 Operation of POD Main Menu 3. First, BIOS screen is adjusted. Press the [Adjust] switch in the [Setting 1] box to activate RGB display mode. With the BIOS screen displayed, adjust with switches [F • 1] to [F • 6]. [SYSTEM] End of adjustment [F • 1] Vertical: Screen is moved downward. [F • 2] Vertical: Screen is moved upward. [F ?[...]
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1 - 55 4. Then the Windows screen is adjusted. Press the [Adjust] switch in the [Setting 2] box to activate RGB display mode. With the Windows screen displayed, adjust with switches [F • 1] to [F • 6]. When adjustment is completed, press the [SYSTEM] switch to return to the [RGB Adjust] screen. Main Menu RGB Adjust Adjust Adjust Clear Save Sett[...]
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1 - 56 17 Operation of POD Main Menu 5. Press the [Save] switch to save the setting data. (The setting data is written in the flash ROM.) 6. By doing this, screen adjustment is completed. Notes on RGB input When there is no RGB input (when the cable is not connected), the mode cannot be changed over to RGB display mode. When bit 12 of read area (n+[...]
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1 - 57 Main Menu UG420H-TC12 1998-5 -5 07:23:30 FONT VER.1.100/1.090/1.000 JAPANESE 32 I/F DRV VER.1.100 MELSEC AnA/N/U SYSTEM PROG. VER. 1.150 System Information Screen Data Information Size : 2883584 PLC Type: MITSUBISHIAnA/N/U series Comment : Error : Stop Time-Out : 0.50 sec Retry : 3 Connection : 1 : 1 Baud Rate : 19200 Signal Level : RS-232C [...]
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1 - 58 18 Function Switches Main Menu UG420H-TC12 1998-5 -5 07:23:30 FONT VER.1.100/1.090/1.000 JAPANESE 32 I/F DRV VER.1.100 MELSEC AnA/N/U SYSTEM PROG. VER. 1.150 System Information Screen Data Information Size : 2883584 PLC Type: MITSUBISHIAnA/N/U series Comment : Error : Stop Time-Out : 0.50 sec Retry : 3 Connection : 1 : 1 Baud Rate : 19200 Si[...]
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1 - 59 Function Switch (F5) Ignored. The following actions are added to the regular functions of these items : Even if the time does not reach the setting time, the backlight will turn off if the [F5] switch is pressed (provided that bit 11(Backlight) of Read Area n+1 is OFF level). (Refer to the Users Manual<Function>(FEH376).) If you select[...]
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Connection to Link Units 1. FUJI PLC • 1 2. FUJI PLC • 2 3. FUJI PLC • 3 4. FUJI PLC • 4 5. FUJI PLC • 5 6. FUJI PLC • 6 7. MITSUBISHI PLC • 1 8. MITSUBISHI PLC • 2 9. MITSUBISHI PLC • 3 10. MITSUBISHI PLC • 4 11. MITSUBISHI PLC • 5 12. MITSUBISHI PLC • 6 13. OMRON PLC• 1 14. OMRON PLC• 2 15. Sharp PLC • 1 16. Sharp PL[...]
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2 - 1 1 FUJI PLC • 1 1 FUJI PLC • 1 (MICREX-F series) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Switch Setting MODE Switch: RS-232C: 1 RS-485: 3 RS-485 Port Setting SW: “0” for both x10, x1 RS-485 Terminal Resistor: ON Character Switches Port Transmission Control M[...]
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2 - 2 Available Memory * 1 • For the items for which double-word numeric type can be set (e.g. numeric data display, graph, etc.), specify “double word” from the editor. For the items for which double-word cannot be specified (e.g. read/write area, buffering area, etc.), only lower 16 bits become the object of processing, and upper 16 bits ar[...]
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Page 72
2 - 3 1 FUJI PLC • 1 <E.g.> W30 : 00002 File No. Address Colon * 3 • When you access the file memory from the POD, be sure to define FILE instruction on the PLC side. File type must be SI (16-bit length). Communication with file memories that are defined by BD, DI, etc. cannot correctly be performed. To specify a memory from the editor, i[...]
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2 - 4 FUJI PLC • 2 (MICREX-SX series) Available PLC * Only one unit of POD can be connected to one link unit, except for “Multi-link 2” connection. Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: * No function block (FB) settings are required on the PLC. Available Memory To specify a me[...]
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2 - 5 2 FUJI PLC • 2 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-485 Wiring Diagram 2 * When signals are easily influenced by noise, attach a ferrite core (TDK ZCAT2032-0930 is recommended) to both the ends of the cable. D-sub 25pin(Male: ) FG RD RS CS SG 1 3 4 5 7 SD 2 [...]
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2 - 6 FUJI PLC • 3 (MICREX-SX CPU Port) Available PLC * When the CPU is updated, or the specifications are changed, there is some possibility that POD cannot be connected to the PLC. Communication Setting Connect to the CPU port. The communication parameter setting of POD is done automatically. Available Memory To specify a memory, basically a va[...]
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2 - 7 3 FUJI PLC • 3 Notes on the direct connection with the CPU port of SX series CPU • Fully consider the influence of noise on the communication cable routed between the POD and MICREX-SX. (The level of noise resistance when a ferrite core is attached to the cable: 1,000 V) • Fully consider the influence of noise on the cable when routing [...]
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2 - 8 FUJI PLC • 4 (FLEX-PC series) Available PLC * 1W hen FLEX-PC TOYOTA version is used, select “FLEX-PC(T)” in [PLC Type]. Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: 4 RS-232C [Wiring Diagram 1] RS-485 [Wiring Diagram 2] NS Series, NS-T NJ-RS2 NJ-RS4 NS-RS1 RS-232C [Wiring Diagr[...]
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2 - 9 4 FUJI PLC • 4 Switch Setting MODE Switch: RS-232C: 1 RS-485: 3 RS-485 Port Setting SW: “0” for both 10, 1 RS-485 Terminal Resistor: ON Character Switches Available Memory * The current values of the timer and counter are indicated with TN/CN for purposes of convenience in the table above. (The actual value is T/C.) Set the memory to th[...]
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2 - 10 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-485 Wiring Diagram 2 D-sub 25pin(Male: ) FG RD RS CS SG 1 3 4 5 7 SD RD SD 2 RS CS DR PLC 2 3 4 5 6 SG CD 7 8 D-sub 25pin(Male: ) POD (CN1) * Use twist shielded cables. D-sub 25pin(Male: ) FG 1 12 13 24 25 SDA SDB SG 7 RDA[...]
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2 - 11 4 FUJI PLC • 5 FUJI PLC • 5 (FLEX-PC CPU port) 5 Available PLC * 1W hen FLEX-PC CPU TOYOTA version is used, select “FLEX-PC CPU(T)” in [PLC Type]. When the CPU is updated, or the specifications are changed, there is some possibility that POD cannot be connected to the PLC. Communication Setting Connect to the CPU port. The communicat[...]
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2 - 12 Wiring • Fully consider the influence of noise on the communication cable routed between the POD and FLEX-PC. (The level of noise resistance when a ferrite core is attached to the cable: 1,000 V) • Fully consider the influence of noise on the cable when routing it on the board and in the unit. Route the cable apart from the power lines. [...]
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Page 82
2 - 13 5 FUJI PLC • 5 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-422 Wiring Diagram 1 ( connection of the UG200C-N ) RS-232C Wiring Diagram 2 POD (CN1) D-sub 25pin(Male: ) PLC FG + SD SG - RD - SD + RD 1 12 7 25 13 8 24 3 5 2 4 6 8 * Use twist shielded cables. PLC (NJ-B16) D-sub 25pin (Male: ) [...]
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Page 83
2 - 14 FUJI PLC • 6 (TOYOTA version NJ Computer Link) 6 Port 0 19200bps Even 7 Baud Rate Parity Transmission Code Data Length Stop Bit Item Setting of PLC 0 19200bps Even 7 11 Comm. Parameter of POD * 1 * 1 PLC Computer link of FLEX-PC NJ-JM RS-422 [Wiring Diagram 1] Select PLC Type FLEX-PC COM Wiring Diagram Available PLC Connect to the terminal[...]
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2 - 15 6 FUJI PLC • 6 Available Memory * The current values of the timer and counter are indicated with TN/CN for purposes of convenience in the table above. (The actual value is T/C.) Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram[...]
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2 - 16 7 Available PLC A2A, A3A A2US AJ71C24-S6 AJ71C24-S8 AJ71UC24 A1SJ71UC24-R2 A1SJ71UC24-R4 A1SJ71UC24-PRF A1, A2, A3 A1N, A2N, A3N A3H, A3M, A73 AJ71C24 AJ71C24-S3 AJ71C24-S6 AJ71C24-S8 AJ71UC24 A0J2, A0J2H A0J2C214-S1 A1S, A1SJ, A2S A1SJ71C24-R2 A1SJ71C24-R4 A1SJ71C24-PRF AJ71QC24-R4(CH1) AJ71QC24-R4(CH2) A2CCPUC24 CPU built-in port Select PL[...]
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2 - 17 7 MITSUBISHI PLC • 1 Port Transmission Control Mode RS-232C RS-422 MODE1 MODE5 Trans. Mode 1 Trans. Mode 1 19200bps Even 7 (ASCII) Baud Rate Parity Transmission Code Data Length Stop Bit 1 Sumcheck Write while running Terminal Resistor at Sender Terminal Resistor at Receiver Item Setting of PLC 0 19200bps Even 7 1 * 1 0 for both STATION x1[...]
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2 - 18 Switch Setting The following is an example to show the settings for both rotary dip switches and dip switches on PLC. <E.g.1> Signal Level: RS-232C, Baud Rate: 19200bps, Trans. Mode: Trans. Mode 1 AJ71UC24 <E.g. 2> Signal Level: RS-232C, Baud Rate: 19200bps, Trans. Mode: Trans. Mode 1 A1SJ71C24-R2 A1SJ71UC24-R2 <E.g. 3> Bau[...]
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2 - 19 0 1 2 3 4 5 6 7 8 9 A B CD E F 0 1 2 3 4 5 6 7 8 9 A B CD E F 0 1 2 3 4 5 6 7 8 9 A B CD E F MODE STATION No 10 STATION No 1 ON OFF ON SW03 SW04 SW05 SW06 SW07 SW08 SW09 SW10 SW11 SW12 SW01 SW02 7 MITSUBISHI PLC • 1 Available Memory * 1T he unit No. is required in addition to the memory type and the address. Convert a byte address into a w[...]
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2 - 20 PLC D-sub 25pin(Male: ) D-sub 9pin(Male: ) FG SD RD RS CS SG 1 2 3 4 5 7 RD SD RS CS DR SG CD 1 2 3 5 6 7 8 POD (CN1) * Use twist shielded cables. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 PLC D-sub 25pin(Male: ) D-sub 25pin(Male: ) FG SD RD RS CS SG[...]
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2 - 21 7 MITSUBISHI PLC • 1 RS-422 Wiring Diagram 3 Wiring Diagram 4 PLC D-sub 25pin(Male: ) FG SG 1 7 12 13 24 25 SDA SDB SG RDB RDA POD (CN1) + SD - SD + RD - RD * Use twist shielded cables. PLC D-sub 25pin(Male: ) FG SG 1 7 12 13 24 25 RDA SG RDB 2 7 15 SDB 16 SDA 3 4 5 17 18 20 21 DSRA DTRA DSRB DTRB D-sub 25pin(Male: ) POD (CN1) + SD - SD + [...]
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2 - 22 MITSUBISHI PLC • 2 (A/QnA series CPU ) 8 Connection Connect to the A/Q series CPU port. The communication parameter setting of POD is done automatically. Available PLC When the CPU is updated, or the specifications are changed, there is some possibility that POD cannot be connected to the PLC. A2A, A3A A2U, A3U, A4U A2US(H) A1N, A2N, A3N A[...]
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2 - 23 8 MITSUBISHI PLC • 2 Available Memory * 1T he unit No. is required in addition to the memory type and the address. Convert a byte address into a word address to enter the data if the memory device of link unit is byte address. * 2F ile register(R) cannot be used in case of ROM operation of A series CPU. Set the memory to the extent of the [...]
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2 - 24 8 MITSUBISHI PLC • 2 PLC D-sub 25pin(Male: ) D-sub 25pin(Male: ) FG SG 1 7 12 13 14 17 2 7 15 SG 16 4 17 5 18 20 21 3 18 19 24 25 POD (CN1) + SD - SD + RTS - RTS - CTS + CTS + RD - RD + RxD + TxD + DSR + DTR - RxD - TxD - DSR - DTR * Use twist shielded cables. Wiring The following is a diagram to show the wiring of the cable which connects[...]
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Page 94
2 - 25 8 MITSUBISHI PLC • 2 Notes on using UG00P-DI (Dual Port Interface) As the UG00P-DI is powered by a CPU, check that the electric capacity of the CPU is at 5V (power consumption: max. 350mA). The distance between the CPU and the UG00P-DI should be as short as possible (max. 1 to 1.5m). For wiring, take appropriate measures to eliminate noise[...]
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2 - 26 MITSUBISHI PLC • 3 (QnH series CPU) Connection Connect to the QnH series CPU. The communication parameter setting of POD is done automatically. Available PLC When the CPU is updated, or the specifications are changed, there is some possibility that POD cannot be connected to the PLC. 9 PLC Select PLC Type QnH(Q) series CPU QnH(A) series CP[...]
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2 - 27 9 MITSUBISHI PLC • 3 Available Memory * 1 The unit number is required in addition to the memory type and the address. Convert a byte address into a word address to enter the data if the memory device of link unit is byte address. Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory f[...]
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2 - 28 MITSUBISHI PLC • 4 (FX / FX2N / FX1S series CPU) 10 Connection Connect to the FX series CPU port. The communication parameter setting of POD is done automatically. Available PLC * When the CPU is updated, or the specifications are changed, there is some possibility that POD cannot be connected to the PLC. 10 MITSUBISHI PLC • 4 FX1/2 CPU [...]
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2 - 29 10 MITSUBISHI PLC • 4 Available Memory FX1/2, FX0N, FX1S series CPU * 1 In case of the items which can display double word data (e.g. data display, graph, sampling), the data is managed as double word data. Both bit data and word data are managed as lower-half 16 bits data. Input : 16 upper-half bits are ignored. Output : “0” is writte[...]
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2 - 30 10 MITSUBISHI PLC • 4 FD 1 12 13 14 17 18 1 4 7 2 19 24 25 PLC Minimum DIN 8pin(Male: ) D-sub 25pin(Male: ) POD (CN1) + SD - SD - RTS + RTS - CTS + CTS + RD - RD RxD - RxD + TxD - TxD + * Use twist shielded cables. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Use the cable, “UG00C-X[...]
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2 - 31 10 MITSUBISHI PLC • 4 Notes on using UG00P-DI (Dual Port Interface) As the UG00P-DI is powered by a CPU, check that the electric capacity of the CPU is at 5V (power consumption: max. 350mA). The distance between the CPU and the UG00P-DI should be as short as possible (max. 1 to 1.5m). For wiring, take appropriate measures to eliminate nois[...]
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Page 101
2 - 32 MITSUBISHI PLC • 5 (FX series link [A prt] ) 11 19200bps Even 7 Normally RS-232C MODE 1 Baud Rate Parity Transmission Code Data Length Stop Bit 1 Function H/W Type Sumcheck Transmission Control Mode Item Setting of PLC 19200bps Even 7 1 * 1 Comm. Parameter of POD Exclusive Protocol Communication (fixed) Provided (fixed) RS-232C Trans. Mode[...]
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Page 102
2 - 33 Available Memory * 1 The meaning of CN200~CN255 is the same as the meaning of 32CN(counter 32bits). * 2 In case of the items which can display double word data (e.g. data display, graph, sampling), the data is managed as double word data. Both bit data and a word data are managed as lower-half 16 bits data. Input : 16 upper-half bits are ign[...]
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Page 103
2 - 34 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 RS-422 Use the cable, “UG00C-E ”, made by Fuji Electric Co., Ltd. RS-485 Wiring Diagram 3 PLC D-sub 25pin(Male: ) D-sub 25pin(Male: ) FG SD RD RS CS SG 1 2 3 4 5 7 SD RD SG 2 3 7 POD (CN1) * Use twist shi[...]
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2 - 35 MITSUBISHI PLC • 6 (A Link + Net 10) 12 POD can access other CPUs on the NET II(/B) or NET/10 when POD is connected to one of the link units that the data link system or network system consists of. Select “A Link + Net10” as PLC setting when configuring the screen data on the panel editor. To access other CPU on the NET II (/B) or NET/[...]
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Page 105
2 - 36 Macro type to specify network ••••••••••••••••••••••••••••[ O U T _ ENQ] command of [SYS] The addresses n+0 and n+1 are fixed for 0 and 2. Specify n+2 [System code] to 1: NET/10 2: NET II(/B) Enter “0” to n+3 [Network No.] when n+2 [System code] indicates “2”, and “the number [...]
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2 - 37 13 OMRON PLC • 1 (C/CV/CS1 series) Available PLC * 1C annot be connected to POD by multi-link connection. * 2E xchange the shell, the side of D-sub25. (recommendation : 17J-25 made by DDK) PLC Link Unit Wiring Diagram Select PLC Type RS-232C [Wiring Diagram 3] RS-422 [Wiring Diagram 4] RS-232C [Wiring Diagram 3] RS-422 [Wiring Diagram 4] R[...]
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2 - 38 Port 0 19200bps Even 7 (ASCII) ON for RS-422 Baud Rate Parity Transmission Code Data Length Stop Bit 2 Synchronizing Switch CTS Switch 5V Supply Switch Terminal Resistor Item Setting of PLC 0 19200bps Even 7 2 Command Level 1:1/1:n Protocol Comm. Parameter of POD 3 (fixed) 1 : n (fixed) Internal Synchronization (fixed) 0V (normally ON) (fixe[...]
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2 - 39 13 OMRON PLC • 1 <E.g.> EM0:30000 Bank No. Address No. Colon Available Memory * 1W hen using EMn (extensional data memory), specify the bank number (CV: 0 to 7, CS1: 0 to C). The assigned memory is indicated while editing the screen as illustrated: Set the memory to the extent of the memory range of each PLC model. Use TYPE number to[...]
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Page 109
2 - 40 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 Wiring Diagram 3 FG RD RS CS SG 1 3 4 5 7 RS SD CS SG 2 4 5 9 D-sub 25pin(Male: ) SD 2 RD 3 PLC D-sub 9pin(Male: ) POD (CN1) * Use twist shielded cables. FG RD RS CS SG 1 3 4 5 7 RS SD CS SG 2 4 5 7 D-sub 25p[...]
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2 - 41 FG 1 12 13 24 25 SDB RDB RDA SDA 1 5 6 9 PLC D-sub 9pin(Male: ) D-sub 25pin(Male: ) SG 7 SG 3 POD (CN1) + SD - SD + RD - RD * Use twist shielded cables. FG 1 12 13 24 25 SDB RDB RDA SDA 8 2 6 1 PLC D-sub 9pin(Male: ) D-sub 25pin(Male: ) SG 7 SG 9 POD (CN1) + SD - SD + RD - RD * Use twist shielded cables. FG 1 12 13 24 25 SDB RDB RDA SDA 8 2 [...]
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2 - 42 14 OMRON PLC • 2 (OMRON-CS1 DNA) When connect the POD to CS1 on a network, the POD can also access the other CS1 on a network. Available PLC Available Memory See [Available Memory] of CS1 in [13 OMRON PLC • 1]. Wiring See [Wiring] in [13 OMRON PLC • 1]. UG00S-CW Setting Select [System Setting] from [Item], and click [Comm. Parameter]. [...]
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2 - 43 15 Sharp PLC • 1 Port 19200bps Even Baud Rate Parity RS-422 Data Length 7 Transmission Control Item Setting of PLC 0 19200bps Even 7 2 2 Stop Bit Error Check 0 for STA. NO x10, 1 for x1 Comm. Parameter of POD Command mode (fixed) 4-wire system (fixed) Sumcheck (fixed) PLC JW20 JW-31CUH JW70, JW100 JW70H, JW100H J W50, JW70, JW100 JW50H, JW[...]
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Page 113
2 - 44 Switch Setting of Link Unit Baud rate: 19200bps PLC System Memory Setting (in case of a communication port) Baud rate: 19200bps Available Memory * 1 To set up Fn (file register), input [File No.] + [: (colon)] + [address] Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro p[...]
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Page 114
2 - 45 FG 1 13 24 25 L1 L2 L4 D-sub 25pin(Male: ) 12 L3 GND PLC POD (CN1) + SD - SD + RD - RD * Use twist shielded cables. FG 1 13 24 25 10 11 13 D-sub 25pin(Male: ) 12 12 PLC D-sub 15pin(Male: ) POD (CN1) + SD - SD + RD - RD + TXD - TXD + RXD - RXD * Use twist shielded cables. Wiring The following is a diagram to show the wiring of the cable which[...]
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Page 115
2 - 46 Sharp PLC • 2 (JW-32CUH/33CUH) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: PLC System Memory Setting (in case of a communication port) Set communication condition in the system memory #234/235(for PG/COMM port 1) or #236/237(for PG/ COMM port 2) to communicate with [...]
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Page 116
2 - 47 FG 1 13 24 25 3 9 11 D-sub 25pin(Male: ) 12 10 PLC D-sub 15pin(Male: ) POD (CN1) + SD - SD + RD - RD + SD + RD - RD - SD * Use twist shielded cables. FG RD RS CS SG 1 3 4 5 7 SD RD RTS 2 4 8 D-sub 25pin(Male: ) SD 2 SG 7 PLC D-sub 15pin(Male: ) CTS 12 POD (CN1) * Use twist shielded cables. 16 Sharp PLC • 2 * 1 To set up Fn (file register),[...]
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Page 117
2 - 48 HITACHI PLC • 1 (HIDIC H series) 17 Available PLC * 1W hen using [EH-RS05] cable made by HITACHI, connect the cable of [Wiring Diagram 1] to the D-sub 15 pins side of [EH-RS05] to communicate with POD. * 2 When using [CNCOM-05] cable made by HITACHI, connect the cable of [Wiring Diagram 1] to the D-sub 15 pins side of [CNCOM-05] to communi[...]
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Page 118
2 - 49 Switch Setting Baud rate : 19200bps MODE switch : To connect to both RS-232C and RS-422, set MODE switch to 9. RS-232C(pattern 2, w/o) RS-422(pattern 2, with port) ST No. switch : Choose “0” for both 10 and 1. Dip Switch Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirec[...]
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Page 119
2 - 50 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-422 Wiring Diagram 2 RD CS 3 5 SD RS D-sub 25pin(Male: ) SD 2 RD CS FG 1 SG 7 DR PHL SG PV12 2 3 4 5 7 8 9 14 PLC D-sub 15pin(Male: ) POD (CN1) * Use twist shielded cables. 13 24 25 RxDP TxDP D-sub 25pin(Male: ) 12 RxDN PL[...]
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Page 120
2 - 51 HITACHI PLC • 2 (HIDIC-S10 ) 18 Available PLC Host Link H-7338 * 1Specify the memory by absolute addresses. For further information, refer to the relevant PLC manual. Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory HIDIC-S10 2 /S10 mini 7 Baud Rate Item Setting of PL[...]
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Page 121
2 - 52 D-sub 25pin (Male: ) D-sub 9pin (Female: ) PLC FG RD RS CS SG SD 1 3 4 5 7 2R D SD SG 2 3 5 POD (CN1) * Use twist shielded cables. HIDIC ABS Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram to show the wiring of the cable which [...]
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Page 122
2 - 53 18 HITACHI PLC • 2 13 24 25 URX H UTX H D-sub 25pin(Male: ) 12 URX L PLC UTX L FG 1 POD (CN1) - SD + RD - RD + SD 50 Ω 50 Ω * Use twist shielded cables. D-sub 9pin(Female: ) D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 RD SD SG 7 ER SG DR RS CS 2 CD 1 3 4 5 6 7 8 PLC POD (CN1) * Use twist shielded cables. Wiring Diagram 2 RS-422 Wiring[...]
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Page 123
2 - 54 Matsushita PLC Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: * If a tool port (the ladder port for RS-232C) of FP0 is used, the range of PLC parameter setting is limited as below. Adjust PLC parameter setting to comm. parameter setting of POD. Baud rate : 9600, 19200bps[...]
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2 - 55 1 No 2 3 4 5 6 7 8 ON OFF OFF OFF ON ON OFF OFF Setting Contents Data length 7 Parity provided Even Stop bit 1 CS, CD invalid Same as POD (normally 19200bps) Switch Setting of Link Unit Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. 19 Matsush[...]
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Page 125
2 - 56 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 Wiring Diagram 3 RS-422 Wiring Diagram 4 PLC D-sub 25pin(Male: ) D-sub 9pin(Male: ) FG SD RD RS CS SG 1 2 3 4 5 7 SD SG CD 2 7 8 ER 9 RS 4 CS 5 RD 3 POD (CN1) * Use twist shielded cables. FG 1 12 13 24 25 + D[...]
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Page 126
2 - 57 20 YOKOGAWA PLC • 1 (FA-500) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Port 1 19200bps Even 7 Baud Rate Parity Transm[...]
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Page 127
2 - 58 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-422 Wiring Diagram 2 D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 SD RD SG 7 RS CS DR SG ER 2 3 4 5 6 7 20 PLC D-sub 25pin(Male: ) POD (CN1) * Use twist shielded cables. D-sub 25pin(Male: ) FG 1 12 13 24 25 RDB RDA SG 7 SD[...]
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Page 128
2 - 59 21 YOKOGAWA PLC • 2 ( FA-M3 / FA-M3R ) Available PLC * 1 CPU types which can be connected directly to programming tool port on a CPU module are “F3SP21-0N,” “F3SP25-2N” and “F3SP35-5N.” * 2W hen the link unit, F3LC01-1N, is used, the communication setting and available memory are the same as the contents of “20 YOKOGAWA PLC ?[...]
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Page 129
2 - 60 Available Memory * The CPU No. is required in addition to the memory type/address. The assigned memory is indicated while editing the screen as illustrated: Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. (E.g. 1 : D00001) CPU No. Memory Type Address 21 YOKOGAW[...]
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Page 130
2 - 61 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-422 Wiring Diagram 2 D-sub 25pin(Male: ) FG 1 12 13 24 25 RDB RDA SG 7 SDB SDA SG PLC POD (CN1) + SD - SD + RD - RD * Use twist shielded cables. PLC D-sub 25pin(Male: ) D-sub 9pin(Male: ) FG SD RD RS CS SG 1 2 3 4 5 7 SD E[...]
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Page 131
2 - 62 YASKAWA PLC • 1 (memobus) Available PLC * Other kinds of MEMOBUS unit can be connected. Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Select [TYPE 1] or [TYPE 2] from [Trans. Mode] in [Comm. Parameter] of the UG00S-CW. 22 19200bps Even 1 Baud Rate Parity Transmission Code Data Leng[...]
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Page 132
2 - 63 D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 TXD RXD SG 7 RTS CTS DSR SGND DTR 2 3 4 5 6 7 9 PLC D-sub 9pin(Male: ) POD (CN1) * Use twist shielded cables. Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram to show[...]
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Page 133
2 - 64 22 YASKAWA PLC • 1 D-sub 25pin(Male: ) FG 1 12 13 24 25 SG 7 SG PLC D-sub 9pin(Male: ) 2 3 6 7 9 POD (CN1) + SD - SD + RD - RD TXD + RXD + RXD - TXD - * Use twist shielded cables. D-sub 25pin(Male: ) FG 1 12 13 24 25 SG 7 RXDRT SG 2 3 4 6 7 PLC D-sub 9pin(Male: ) TXRD 8 9 POD (CN1) + SD - SD + RD - RD TXD + RXD + RXD - TXD - * Use twist sh[...]
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Page 134
2 - 65 23 23 YASKAWA PLC • 2 YASKAWA PLC • 2 (CP9200SH/MP900) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory When setting the MB/IB memories , set the bit number by HEX . Set the memory to the extent of the memory range of each PLC model. Use TYPE number to[...]
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Page 135
2 - 66 D-sub 25pin (Male: ) FG +SD -SD +RD -RD 1 12 13 24 25 RX- RX+ TX- TX+ CP217IF (CN3) MR-8 (Male: ) 1 2 6 7 * Use twist shielded cables. POD (CN1) D-sub 25pin (Male: ) FG +SD -SD +RD -RD 1 12 13 24 25 RX- RXR+ TRX+ TX- 217IF (CN3) MR-8 (Male: ) 1 4 5 6 RX+ 2 TX+ 7 SG 8 SG 7 * Use twist shielded cables. POD (CN1) 23 YASKAWA PLC • 2 Wiring The[...]
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Page 136
2 - 67 24 TOYOPUC PLC TOYOPUC PLC Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Set the [Trans. Mode] for [Detail] in the [Comm. Parameter]. · PC3J : Select [Single Data Area] or [Split Data Area]. · L2/PC2 series : Select [Single Data Area]. Switch Setting Baud rate: 19200b[...]
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2 - 68 Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Memory TYPE Remarks D( data register) 0 R (link register) 1 B (file register) 2 N (current value register) 3 X (input relay) 4 WX as word device Y( output relay) 5 WY as word device M( internal re[...]
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Page 138
2 - 69 24 TOYOPUC PLC FG 1 12 13 24 25 0V SG 7 D-sub 25pin(Male: ) PLC POD (CN1) + SD - SD + RD - RD + - * Use twist shielded cables. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-422 Wiring Diagram 1 Screen Editing (Memory Input) If [Split Data Area] is selected at the [Trans. Mode], the [PRG No] s[...]
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Page 139
2 - 70 Koyo PLC Available PLC 25 PLC Link Unit Wiring Diagram RS-232C [Wiring Diagram 1] RS-422 [Wiring Diagram 4] RS-232C [Wiring Diagram 1] RS-422 [Wiring Diagram 4] G01-DM RS-232C [Wiring Diagram 1] RS-422 [Wiring Diagram 7] U01-DM SR-6T (TOYOTA version) Port 1 on a CPU unit Port on a CPU unit RS-232C [Wiring Diagram 1] RS-422 [Wiring Diagram 3][...]
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2 - 71 Port 19200bps Odd 8 Baud Rate Parity Transmission Code Data Length Stop Bit 1 Response Delay Time Function Time-out ASCII/HEX Item Setting of PLC 1 19200bps Odd 8 1 Comm. Parameter of POD "0" for x 10, "1" for x 1 Host link system (fixed) 0 (fixed) None (fixed) HEX (fixed) 25 Koyo PLC Communication Setting The recommended[...]
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2 - 72 1 No 2 3 ON ON ON Setting Contents Parity provided 4 ON Response delay time 0msec 5 OFF Self-diagnosis 7 OFF 6 8 OFF OFF Same as POD (normally 19200bps) 1 No 2 3 OFF OFF OFF Setting Contents HEX mode 4 OFF Communication time-out Slave Master/slave control 1 No 3 4 ON OFF OFF Setting Contents 5 OFF Unit No. 01 6 OFF 1 : N 8 OFF 7 9 OFF OFF Sl[...]
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2 - 73 25 Koyo PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 RS-422 Wiring Diagram 3 Wiring Diagram 4 D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 SD RD PLC D-sub 25pin(Male: ) RS CS SG 2 3 4 5 7 SG 7 POD (CN1) * Use twist shielded cables. D-sub 25pin(Male:[...]
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2 - 74 D-sub 25pin(Male: ) FG 1 12 13 24 25 T1 T2 PLC T3 FG SG 7 POD (CN1) + SD - SD + RD - RD * Use twist shielded cables. D-sub 25pin(Male: ) PLC D-sub 15pin(Male: ) FG + SD - SD + RD - RD SG 1 12 13 24 25 7 0V TXD + TXD - RTS + RTS - RXD + CTS + CTS - RXD - 7 9 10 11 12 13 14 15 6 * Use twist shielded cables. * 1 High density D-sub 15pin POD (CN[...]
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2 - 75 Allen-Bradley PLC • 1 (PLC-5 series) 26 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: PLC PLC-5 PLC-5 RS-232C [Wiring Diagram 2] RS-422 [Wiring Diagram 3] 1770-KF2 1785-KE RS-232C [Wiring Diagram 1] Select PLC Type Wiring Diagram Link Unit Port Transmission Control Mo[...]
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2 - 76 Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Switch Setting 1785-KE SW1 (protocol) SW2 (port) Specify the port for 1785-KE. (This port should not be duplicated in the network.) 1 No 3 4 ON OFF ON Setting Contents Duplicate message unacceptab[...]
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2 - 77 26 Allen-Bradley PLC • 1 SW3 (network link transmission speed) Adjust the setting according to the network you are using. SW4 (spare) 1770-KF2 SW1 (protocol) SW2, SW3, SW4 (port) Specify the port for 1770-KF2. (This port should not be duplicated in the network.) SW5 (network link transmission speed) Adjust the setting according to the netw[...]
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2 - 78 12 Contents ON OFF Peer transmission link Switch Setting 12 Contents OFF ON RS232C Switch Setting ON OFF RS422 1 No 3 4 OFF ON ON Setting Contents Diagnosis execution 2 ON 9600bps D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 TXD RXD PLC D-sub 15pin(Male: ) RTS CTS 2 3 4 5 6 7 SG DSR SG 7 8 11 13 DCD DTR SG POD (CN1) * Use twist shielded cabl[...]
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2 - 79 26 Allen-Bradley PLC • 1 Wiring Diagram 2 RS-422 Wiring Diagram 3 D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 TXD RXD PLC D-sub 25pin(Female: ) RTS CTS 2 3 4 5 6 DSR SG 7 8 20 DCD DTR SG 7 POD (CN1) * Use twist shielded cables. D-sub 25pin(Male: ) FG 1 12 13 24 25 RTS CTS PLC D-sub 25pin(Female: ) DSR DCD 4 5 6 8 14 TDA RDA 16 18 20 25 RD[...]
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2 - 80 27 Available PLC * When using RS232C program transfer cable made by Allen-Bradley , connect the cable of [Wiring Diagram 3] to the D-sub 9 pin side of program transfer cable to communicate with POD . Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: SLC500 series Micro Logix 1000 PLC SLC[...]
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Page 150
2 - 81 27 Allen-Bradley PLC • 2 Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Transmission Parameter Setting CPU Port Channel 0 Set up the parameters for CPU port channel 0, using the software specifically designed for this purpose. Baud Rate : 19[...]
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Page 151
2 - 82 1747-KE Set up the parameters for 1747-KE, using the software specifically designed for this purpose. DF1 Port Setup Menu Baudrate : 19200 Bits Per Character : 8 Parity : Even Stop Bits : 1 DF1 Full-Duplex Setup Parameters Duplicate Packet Detection : Enabled Checksum : BCC Constant Carrier Detect : Disabled Message Timeout : 400 Hardware Ha[...]
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Page 152
2 - 83 27 Allen-Bradley PLC • 2 Wiring Diagram 2 Wiring Diagram 3 RS-422 Wiring Diagram 4 D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 RXD PLC D-sub 9pin(Female: ) TXD DTR 2 3 4 5 COM SG 7 6 7 8 DSR RTS CTS POD (CN1) * Use twist shielded cables. POD (CN1) PLC D-sub 25pin(Male: ) D-sub 9pin(Male: ) FG SD RD RS CS SG 1 2 3 4 5 7 RD SD RS 2 CD 1 3 4[...]
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Page 153
2 - 84 GE Fanuc PLC • 1 (90 series) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. 28 Port 19200bps Odd 8 Baud Rate Parity Transm[...]
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2 - 85 28 GE Fanuc PLC • 1 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-485 Wiring Diagram 2 D-sub 25pin(Male: ) FG SD RD RS CS SD PLC D-sub 25pin(Male: ) RD RS 2 3 4 5 CS SG 7 GND 2 1 3 4 5 7 POD (CN1) * Use twist shielded cables. D-sub 25pin(Male: ) FG SG 1 7 12 13 24 0[...]
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2 - 86 GE Fanuc PLC • 2 (90 series SNP-X) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. 29 19200bps Odd 8 Baud Rate Parity Trans[...]
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2 - 87 29 GE Fanuc PLC • 2 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-485 Wiring Diagram 1 D-sub 25pin(Male: ) FG SG 1 7 12 13 24 RTS(A) PLC D-sub 15pin(Male: ) 0V CTS(B') 6 7 8 9 RT 25 10 11 12 RD(A') RD(B') SD(A) SD(B) RTS(B) CTS(A') 13 14 15 POD (CN1) + SD - SD + RD - RD [...]
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2 - 88 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows. For further information, refer to the TOSHIBA’s PLC manual. PLC Transmission Parameter Setting For specifying parameters in the T series PLC, use a T-series programmer and enter the following data in the system information[...]
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2 - 89 30 TOSHIBA PLC Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-422 Wiring Diagram 1 D-sub 25pin(Male: ) FG SG 2 PLC D-sub 15pin(Male: ) 3 4 RXA TXA [...]
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2 - 90 TOSHIBA MACHINE PLC (TC200) 31 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows. Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. TC200 TC200 PLC Port on a CPU unit TCCMW TCCMO[...]
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2 - 91 31 TOSHIBA MACHINE PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 TXD RXD PLC D-sub 9pin(Female: ) DTR GND 2 3 4 5 DSR CTS 6 7 8 RTS SG 7 POD (CN1) * Use twist shielded cables.[...]
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2 - 92 SIEMENS PLC • 1 (S5-90, S5-95U, S5-100U) Available PLC A similar program as RK512 is required. * 1W hen using [6ES5 734-1BD20] cable made by SIEMENS , connect cable of [ Wiring Diagram 2 ] to the D-sub 25 pins side of [6ES5 734-1BD20] to communicate with POD . Communication Setting The recommended communication parameter setting of both PL[...]
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2 - 93 32 SIEMENS PLC • 1 * Notes on converting the data file of UG400 (or UG200) into the UGx20 data file. When converting the data file of UG400 (or UG200) into the UGx20 data file, the PLC type is automatically selected as “SIEMENS S5 UG400.” In UG400 (or UG200) , the order of bytes in I (input relay), Q (output relay) and F (internal rela[...]
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2 - 94 SIEMENS PLC • 2 (S5-115U/135U/155U , S7-300,400) Available PLC A similar program as RK512 is required. Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory The assigned memory is indicated while editing the screen as illustrated: Set the memory to the extent of the memory[...]
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2 - 95 33 SIEMENS PLC • 2 * Notes on converting the data file of UG400 (or UG200) into the UGx20 data file. When converting the data file of UG400 (or UG200) into the UGx20 data file, the PLC type is automatically selected as “SIEMENS S5 UG400.” In UG400 (or UG200) , the order of bytes in I (input relay), Q (output relay) and F (internal rela[...]
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Page 165
2 - 96 34 SIEMENS PLC • 3 (S5 PG Port) Connection Connect to the S5 series PG port. The communication parameter setting of POD is done automatically. Available PLC * When useing [6ES5 734-1BD20] cable made by SIEMENS , connect the cable of [ Wiring Diagram 1 ] to the D-sub 25 pin side of [6ES5 734-1BD20] to communicate with POD. Available Memory [...]
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2 - 97 35 SIEMENS PLC • 4 35 SIEMENS PLC • 4 (S7-200 PPI) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. S7-200 PPI S7-200 seri[...]
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Page 167
2 - 98 35 SIEMENS PLC • 4 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-422 Wiring Diagram 1 Setting of Terminal Resistance Set the dip switch 7,8 of POD to OFF. Connect terminal registance to the POD serial connector (CN1) as follows. If terminal registance is not connected, the communication err[...]
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Page 168
2 - 99 SIEMENS PLC • 5 (TI545, 555) 36 19200bps Baud Rate Parity Transmission Code Data Length Stop Bit Item Setting of PLC 19200bps None (fixed) 8 (fixed) 1 (fixed) Comm. Parameter of POD PLC Wiring Diagram TI545/555 CPU port (built-in) RS-232C [Wiring Diagram 1] RS-422 [Wiring Diagram 2] Select PLC Type TI500/505 (TI500/505 UG400) Available PLC[...]
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2 - 100 D-sub 25pin(Male: ) FG SD RD RS CS DCD PLC D-sub 9pin(Female: ) RXD TXD 1 2 3 SG 2 1 3 4 5 7 DTR 4 SG 5 DSR RTS CTS 6 7 8 POD (CN1) * Use twist shielded cables. 36 SIEMENS PLC • 5 Notes on converting the data file of UG400 (or UG200) into the UGx20 data file. When converting the data file of UG400 (or UG200) into the UGx20 data file, the [...]
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2 - 101 SIEMENS PLC • 6 (S7-300/400MPI, S7-300/400MPI ADP) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: S7-300/400 MPI S7-300 MPI (HMI ADP / PC ADP / Helmholz SSW7 ADP ) Set the [MPI SETTING] in the [Comm. Parameter] in Panel editor. Highest MPI Address : Specify the highes[...]
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Page 171
2 - 102 37 SIEMENS PLC • 6 Available Memory The assigned memory is indicated while editing the screen as illustrated: Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C[...]
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2 - 103 Shinko PLC 38 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Only D register is available for this PLC model. No other devices can be used although they are available to be set in theUG00S- CW. Set the memory to the extent of the memory range of each PL[...]
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2 - 104 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 D-sub 25pin(Male: ) FG SD RD RS CS SD PLC D-sub 25pin(Male: ) RD RS 2 3 4 SG 2 1 3 4 5 7 CS 5 SG 7 POD (CN1) * Use twist shielded cables. 38 Shinko PLC[...]
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2 - 105 SAMSUNG PLC (SPC series) 39 9600bps None ON for RS-485 Baud Rate Parity Stop Bit 1 Terminal Resistor Item Setting of PLC 9600bps None 1 Comm. Parameter of POD PLC SPC series SPC Series RS-232C [Wiring Diagram 1] RS-422/485 [Wiring Diagram 2] Select PLC Type Wiring Diagram Available PLC Communication Setting The recommended communication par[...]
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Page 175
2 - 106 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-422 Wiring Diagram 2 D-sub 25pin(Male: ) FG SD RD RS CS TXD PLC D-sub 9pin(Male: ) RXD 2 3 SG 2 1 3 4 5 7 5 GND POD (CN1) * Use twist shielded cables. D-sub 25pin(Male: ) FG PLC D-sub 9pin(Male: ) 6 7 12 1 13 24 25 POD (C[...]
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2 - 107 KEYENCE PLC • 1 (KZ series link) 40 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: For further information, refer to the communication specifications of KEYENCE link unit. Set the port with the port setting switch, the terminating resistance with terminator, and the b[...]
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Page 177
2 - 108 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 RS-422 Wiring Diagram 3 D-sub 25pin(Male: ) FG SD RD RS CS SD PLC D-sub 25pin(Male: ) RD 2 3 SG 2 1 3 4 5 7 4 RS CS SG 5 7 POD (CN1) * Use twist shielded cables. D-sub 25pin(Male: ) PLC * Use twist shielded [...]
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Page 178
2 - 109 KEYENCE PLC • 2 (KZ-A500) 41 41 KEYENCE PLC • 2 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: CPU modular port of KZ-A500 Link Unit KZ-L10 Set the port with the port setting switch, the terminating resistance with terminator, and the baud rate/data bit/parity/stop [...]
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Page 179
2 - 110 Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 41 KEYENCE PLC • 2 POD (CN1) D-sub 25pin(Male: ) Modular Connector 6pin FG [...]
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2 - 111 41 KEYENCE PLC • 2 Wiring Diagram 2 Wiring Diagram 3 RS-422 Wiring Diagram 4 * Use twist shielded cables. PLC D-sub 25pin(Male: ) D-sub 25pin(Male: ) FG SD RD RS CS SG 1 2 3 4 5 7 RD SD RS CS DR SG CD 3 2 4 5 6 7 8 POD (CN1) D-sub 25pin(Male: ) PLC * Use twist shielded cables. FG SD RD RS CS SG 2 1 3 4 5 7 SD RD SG POD (CN1) D-sub 25pin(M[...]
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2 - 112 42 KEYENCE PLC • 3 (KV / KZ series) 42 KEYENCE PLC • 3 Wiring Diagram PLC KZ-10/16/24/40/80/300/350 (Program port direct connection) KV Series (Program port direct connection) RS-232C [Wiring Diagram 1] or Cable made by KEYENCE [OP-26487] +Connector made by KEYENCE [OP-26485] Select PLC Type KZ/KV Series CPU KZ 24/300 CPU KZ 10/24 CPU R[...]
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2 - 113 42 KEYENCE PLC • 3 POD (CN1) D-sub 25pin(Male: ) Modular Connector 6pin FG SD RD PLC 2 1 3 RS 4 CS 5 3 4 5 SG 7 * Use twist shielded cables. 123456 RD SG SD Available Memory *1 high-speed counter / current value *2 high-speed counter comparator / set value *3 high-speed counter comparator / contact Set the memory to the extent of the memo[...]
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Page 183
2 - 114 LG PLC 43 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: MASTER-K10/60/200 MASTER-K500/1000 * 1I n case of RS-422, the baud rate is fixed at 9600bps. MASTER-KxxxS 9600bps (fixed) None (fixed) 8 (fixed) Baud Rate Parity Transmission Code Data Length Stop Bit 1 (fixed) It[...]
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2 - 115 43 LG PLC Available Memory MASTER-K10/60/200 MASTER-K500/1000 38400bps None 8 Baud Rate Parity Transmission Code Data Length Stop Bit 1 Item Setting of PLC 38400bps Comm. Parameter of POD None 8 1 Memory TYPE Remarks D( data register) 0 M( auxiliary relay) 1 P (input/output relay) 2 Input : Read only K (keep relay) 3 TC (timer/current value[...]
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2 - 116 MASTER-KxxxS MASTER-KxxxS CNET GLOFA CNET / GM series CPU Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Memory TYPE Remarks P( input/output) 0 Input : read only PW as word device M (relay) 1 MW as word device L (link relay) 2 LW as word device K (keep relay)[...]
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Page 186
2 - 117 D-sub 25pin(Male: ) FG SD RD PLC D-sub 9pin(Male: ) RXD 2 1 3 TXD SG 7 GND 2 3 5 POD (CN1) * Use twist shielded cables. D-sub 25pin(Male: ) FG SD RD PLC D-sub 25pin(Male: ) TXD 2 1 3 RXD SG 7 GND 2 3 7 POD (CN1) * Use twist shielded cables. 43 LG PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC[...]
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Page 187
2 - 118 PLC D-sub 25pin(Male: ) 10 11 FG 1 12 13 24 25 D-sub 25pin(Male: ) POD (CN1) + SD - SD + RD - RD SD + SD - * Use twist shielded cables. RDA RDB PLC FG +SD -SD +RD -RD 1 12 13 24 25 POD (CN1) D-sub 25pin(Male: ) * Use twist shielded cables. SDA SDB SG 7 SG Wiring Diagram 5 RS-422 Wiring Diagram 6 Wiring Diagram 7 POD (CN1) D-sub 25pin(Male: [...]
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Page 188
2 - 119 FANUC PLC 44 Port 0 (fixed) 19200bps (fixed) Even (fixed) 8 (fixed) Baud Rate Parity Transmission Code Data Length Stop Bit 1 (fixed) Item Setting of PLC RS-422 (fixed) Signal Comm. Parameter of POD PLC Port of CPU unit (JD14) of Power Mate-Model H/D Select PLC Type Power Mate RS-422 [Wiring Diagram 2] RS-232C [Wiring Diagram 1] RS-422 [Wir[...]
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2 - 120 44 FANUC PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-422 Wiring Diagram 2 Wiring Diagram 3 D-sub 25pin (Male: ) FG SD RD RS CS RDB PLC JD42 SDB 9 17 SG 2 1 3 4 5 7 18 0V * Use twist shielded cables. * 1 Half pitch 20 pins. * 1 POD (CN1) D-sub 25pin(Male: ) FG S[...]
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Page 190
2 - 121 FATEK AUTOMATION PLC (FACON FB series) Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. 45 RS-232C Even (fixed) Signal Baud R[...]
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2 - 122 45 FATEK PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 RS-422 Wiring Diagram 3 D-sub 25pin(Male: ) FG RD RS CS SG SD 1 3 4 5 7 2 RTS1 RXD1 CTS1 GND TXD1 1 3 4 6 2 PLC D-sub 15pin(Male: ) POD (CN1) * Use twist shielded cables. * Use twist shielded ca[...]
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Page 192
2 - 123 Available PLC * When using RS-232C cable made by IDEC [FC2A-KC2] or [FC2A-KC4C], connect the cable of [Wiring Diagram 1] to the D-dub 9 pins side of [FC2A-KC2] or [FC2A-KC4C] to communicate with POD . Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to t[...]
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Page 193
2 - 124 46 IDEC PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 D-sub 25pin(Male: ) FG SD RD RS CS CD PLC D-sub 9pin(Male: ) SD RD 1 2 3 SG 2 1 3 4 5 7 ER 4 GND 5 DR RS CS 6 7 8 * Use twist shielded cables. POD (CN1)[...]
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2 - 125 MODICON PLC 47 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram to show the wiring of the c[...]
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Page 195
2 - 126 YAMATAKE PLC 48 YAMATAKE PLC 48 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. PLC MX200/MX50 RS-232C [Wiring Diagram 1] Se[...]
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2 - 127 48 YAMATAKE PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 PLC D-sub 25pin (Male: ) D-sub 25pin (Male: ) FG SD RD RS CS SG 1 2 3 4 5 7 SD RD RS 2 3 4 CS 5 SG 7 * Use twist shielded cables. POD (CN1)[...]
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2 - 128 TAIAN PLC 49 TAIAN PLC 49 Available PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. PLC TP02 RS-422 [Wiring Diagram 1] RS-422 [Wiring [...]
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2 - 129 49 TAIAN PLC Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-422 Wiring Diagram 1 Wiring Diagram 2 D-sub 25pin (Male: ) FG SG + SD - SD + RD 1 7 12 13 24 T/R + T/R - PLC SHLD - RD 25 * Use twist shielded cables. POD (CN1) D-sub 25pin (Male: ) FG SG + SD - SD + RD 1 7 12 13 24 - RD 25 RX + TX +[...]
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2 - 130 Available Memory SAIA PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available PLC 50 19200bps 19200bps 8 Baud Rate Transmission code Data Length Stop Bit 1 8 1 Item Setting of PLC Port 0 0 Comm. Parameter of POD PCD1 PCD PLC Communication module Select PLC Type Wiring Diagram RS[...]
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2 - 131 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 Wiring Diagram 2 FG RD SD SG 1 3 2 7 TX RX GND POD (CN1) D-sub 25pin(Male: ) PLC * Use twist shielded cables. 12 11 10 PCD7.F120 RS-485 Wiring Diagram 3 FG +SD SG -SD +RD -RD 1 12 7 13 24 25 T/R+ T/R- POD (CN1) D-sub 25pin(M[...]
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2 - 132 Available Memory MOELLER PLC Communication Setting The recommended communication parameter setting of both PLC and V6 is as follows: Available PLC 51 51 MOELLER PLC 9600bps 9600bps None 8 Baud Rate Parity Transmission code Data Length Stop Bit 1 8 1 Item Setting of PLC Port 1 1 Comm. Parameter of POD None PS4-201-MM1(PRG port) PS4 PLC Selec[...]
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2 - 133 Telemecanique PLC Available PLC 52 52 Telemecanique PLC Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: TSX Micro PLC Wiring Diagram RS-485 [Wiring Diagram 1] Select PLC Type TSX Micro Connection 9600bps Odd 8 (fixed) Baud Rate Parity Transmission Code Data Length Stop Bit 1 Item Sett[...]
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2 - 134 53 Automationdirect PLC Automationdirect PLC Available PLC 53 Direct LOGIC PLC Link Unit Wiring Diagram RS-232C [Wiring Diagram 1] RS-422 [Wiring Diagram 5] Port 1 on a CPU unit Select PLC Type Port 3 on a CPU unit Port 2 on a CPU unit RS-232C [Wiring Diagram 1] RS-422 [Wiring Diagram 5] RS-232C [Wiring Diagram 2] D2-240 Port 2 on a CPU uni[...]
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2 - 135 Available Memory Direct LOGIC, Direct LOGIC(K-Sequence) Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 53 Automationdirect PLC Memory TYPE Re[...]
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2 - 136 Wiring Diagram 4 RS-422 Wiring Diagram 5 53 Automationdirect PLC Wiring Diagram 3 Wiring Diagram 6 POD (CN1) D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 TXD RXD PLC D-sub 15pin(Male: ) RTS CTS 0V 2 3 4 5 7 SG 7 * Use twist shielded cables. *1 High density D-sub 15pin POD (CN1) D-sub 25pin(Male: ) FG SD RD RS CS 1 2 3 4 5 TXD RXD PLC D-sub [...]
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2 - 137 VIGOR PLC Available PLC 54 Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: M series PLC Link Unit Wiring Diagram RS-232C [Wiring Diagram 1] RS-485 [Wiring Diagram 2] COM PORT Select PLC Type M1-CPU1 Port 0 19200bps Even 7 Baud Rate Parity Transmission Code Data Length Stop Bit 1 Item [...]
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Page 207
2 - 138 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 FG SD RD 1 2 3 SG 7 RXD TXD SG RTS 2 3 5 7 CTS 8 POD (CN1) D-sub 25pin(Male: ) PLC D-sub 9pin(Male: ) * Use twist shielded cables. RS-485 Wiring Diagram 2 FG +SD -SD +RD 1 SG 7 12 13 24 SG RDA RDB SDA SDB -RD 25 POD (CN1) D-[...]
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2 - 139 DELTA PLC Available PLC 55 Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. DVP series PLC Link Unit Wiring Diagram RS-485 [Wiring Diagram [...]
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2 - 140 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-485 Wiring Diagram 1 POD (CN1) FG +SD -SD +RD 1 12 13 24 + PLC - -RD 25 D-sub 25pin(Male: ) * Use twist shielded cables. 55 DELTA PLC[...]
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2 - 141 BALDOR PLC Available PLC 56 Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: Available Memory Set the memory to the extent of the memory range of each PLC model. Use TYPE number to assign indirect memory for macro programs. Mint Controller Wiring Diagram RS-232C [Wiring Diagram 1] Sele[...]
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Page 211
2 - 142 POD (CN1) FG SD RD SG 1 2 3 7 PLC RXD TXD DTR SG 2 3 4 5 DSR RTS CTS 6 7 8 D-sub 25pin(Male: ) D-sub 9pin(Female: ) * Use twist shielded cables. Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 56 BALDOR PLC[...]
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2 - 143 TOYO DENKI PLC (uGPC sx series) Available PLC * Only one unit of POD can be connected to one link unit, except for “Multi-link 2” connection. Communication Setting The recommended communication parameter setting of both PLC and POD is as follows: * No function block (FB) settings are required on the PLC. Available Memory Set the memory [...]
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2 - 144 Wiring The following is a diagram to show the wiring of the cable which connects POD to PLC. RS-232C Wiring Diagram 1 RS-485 Wiring Diagram 2 * When signals are easily influenced by noise, attach a ferrite core (TDK ZCAT2032-0930 is recommended) to both the ends of the cable. D-sub 25pin(Male: ) FG RD RS CS SG 1 3 4 5 7 SD 2 PLC D-sub 9pin([...]
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Handling of Peripheral Equipment 1. Connecting the UG00P-U1 2. Connecting the UG00P-U2 3. Connecting the Memory Card Recorder 4. Connecting the Memory Extension Unit 5. Connecting Communication Interface 6. Connecting Dual Port Interface 7. How to Replace the Backlight Unit[...]
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3 - 1 Connecting the UG00P-U1 1 1 Connecting the UG00P-U1 The I/O unit (UG00P-U1) is attached to the rear side of the UG520/420. It uses 16 pins for input and 16 pins for output to support external I/O of a PLC or another unit. Note that UG00P-U1 does not support UG320/ 221/220, and UG00P-U1 cannot be used with the UG00P-U2 simultaneously. For assi[...]
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3 - 2 1 Connecting the UG00P-U1 IN NO. Pin No. 23 13 2 24 14 3 25 15 4 26 16 5 27 17 6 28 01 2 345 6 7 8 91 0 1 11 21 31 41 5 OUT NO. Pin No. 18 29 7 19 30 8 20 31 9 21 32 10 22 33 1 1 34 01 2 345 6 7 8 91 0 1 11 21 31 41 5 Input Output DI/DO connector (included in the package) 13 23 1 12 22 34 Input voltage : NPN type with off-voltage contact, 12 [...]
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Page 217
3 - 3 Connecting the UG00P-U2 2 The UG00P-U2 (serial connection I/O unit) is connected with the UG520/420/320/221/220. It uses 16 input points and 16 output points for connection to an external device such as a PLC. Note that the UG00P-U2 cannot be used with the UG00P-U1 simultaneously. External Dimensions Warning • Turn OFF the power before moun[...]
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3 - 4 6.2 Max. 6.2 Max. CN2 MJ1 MJ2 CN1 100- 240V AC L N NC F G IN 0 I N 2I N 4 I N 6 I N 8 IN 1 0I N 1 2 IN 1 4C O M + O U T 0 IN 1 I N 3 IN 5 IN 7 IN 9I N 1 1I N 1 3 IN 1 5 O U T 2 O U T 4 O U T 6 C O M 1 O U T 9 O U T 1 1 O U T 1 3 O U T 1 5 O U T 1 O U T 3 O U T 5 O U T 7 O U T 8 O U T 1 0 O U T 1 2 O U T 1 4 C O M 2 D C 2 4 V M J 1 POD Fasten [...]
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3 - 5 I/O Circuits The following figures show the I/O terminal circuit diagrams: + - 12 to 24V DC IN0 COM+ 1k Ω 3.3k Ω IN15 1k Ω 3.3k Ω In te rn a l c irc u it Input points : 16 Common point : 1 Input type : Off-voltage contact, NPN type Input voltage : 12V to 24V DC Vo ltage at ON : 9.6 to 30V Vo ltage at OFF : 0 to 3.6V Maximum allowable [...]
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3 - 6 Connecting the Memory Card Recorder 3 3 Connecting the Memory Card Recorder 103 +0 -1 126.0 4.0 36 +0 -1 94.0 25.0 92.0 25.0 142.0 61.0 28.0 33.0 35 +0 -1 102 +0 -1 16.5 27.5 16.5 27.5 The memory card recorder (UG00P-MR) is connected with the UG520/420/320/221/220. The memory card recorder supports “screen data transmission” and an “ext[...]
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3 - 7 3 Connecting the Memory Card Recorder Screw * 1 * 1 : Use M3-size screws. Cover panel (side) Attachment cover Attachment cover Cover panel (side) Screw Screw Cover panel (side) Attachment cover UG00P-MR, body 55.5mm Attachment cover Cover panel (side) Screw Secure the body by screwing every side. Assembling the Recorder 1 Cut the cover panel [...]
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Page 222
3 - 8 3 Connecting the Memory Card Recorder Connecting the Memory Card Recorder with the POD Connecting the UG00P-MR with the POD “Screen data transmission” and an “external storage device (functions for data logging and memory manager)” can be used when connecting the UG00P-MR with the POD. Connect the UG00P-MR with the POD as shown in the[...]
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Page 223
3 - 9 Connecting the Memory Extension Unit 4 4 Connecting the Memory Extension Unit FROM0 F R O M 1 C N 1 J P 1 V 9 7 -M E M C P 0 2 0 0 4 CN2 MJ1 MJ2 CN1 100- 240VAC L N NC UG, body Set the memory extension unit. Remove the cover . DIP SW ON 1 23456 7 8 Turn on DIP SW NO.1 by pushing it up. For a Memory expansion 2: 1 2 The following types of memo[...]
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3 - 10 4 Connecting the Memory Extension Unit How to Use the UGxxP-D4 The extension memory can be used for the two ways: 1 Memory expansion 1 The memory size increases as listed in the table below ( * 1). 2 Memory expansion 2 Turn on DIP SW NO.1 at the back of the UG body (extension mode). Write data other than programs for the UG (fonts, interface[...]
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3 - 11 4 Connecting the Memory Extension Unit + + - T ype :UG00P-SR Lot No :XXXXXXX + M n O 2 - L i C E L L 3 V O L T S J A P A N SANYO See operating or maintenance instruction for type of battery to be used. Battery replacement. T ype :UG00P-SR Lot No :XXXXXXX S e e o p e r a t i n g o r m a i n t e n a n c e i n s t r u c t i o n f o r t y p e o [...]
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3 - 12 Connecting Communication Interface 5 5 Connecting Communication Interface 98 150.5 13.6 25 T1 T2 SD 102.5 167.4 28.5 14.9 37.8 S T N A B SG HL 10 1 UG02I-x UG03I-x • The optional communication I/F unit is installed on the rear of the POD main unit to construct individual network. UG520/420/320/221 uses UG03I - x ; UG220 uses UG02I - x . Wa[...]
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3 - 13 5 Connecting Communication Interface External Dimensions of the I/F Unit on the POD UG220 UG320 UG520 UG420 UG221 312 11.5 114.5 141.5 I/F unit 334 270 245.2 95.8 16 288 310 240 215.2 92.3 16 I/F unit 8 110 126 220 230 175 165 66.1 25 6 I/F unit 85 85 POWER F1 F5 F4 F3 F2 SYSTEM 130.8 138.8 182.5 I/F unit 6 47.3 25 173.6 50 28.5 45 5 I/F uni[...]
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3 - 14 5 Connecting Communication Interface Mounting the I/F unit(UG03I-x) • Remove the seal for preventing dust attached on the back of the POD as shown in the figure on the right. Mount the I/F unit, then secure it using the 3 screws. • Route the communication cable. For details regarding how to lay and connect the communication cable, refer [...]
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Page 229
3 - 15 Connecting the Dual Port Interface • The UG00P-DI unit makes the connector for programmer of MELSEC-A, QnA or FX series CPU of Mitsubishi PLC into “two-port type”. It is used to connect POD and PLC loader at the same time for debugging PLC program or to connect two units of POD using the connector for programmer of the CPU of the PLC. [...]
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Page 230
3 - 16 6 Connecting the Dual Port Interface How to install UG00P-DI To connect the UG00P-DI to A series PLC of small type (A1S, A2US, etc.), it is necessary to mount the bracket that is supplied with the UG00P-DI. MELSEC Axsxxx MITSUBISHI POWER MELSEC AxS CPU RUN L.CLR ERROR RESET RUN STOP RESET MITSUBISHI MELSEC Axsxxx MITSUBISHI POWER MELSEC AxS [...]
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Page 231
3 - 17 6 Connecting the Dual Port Interface G D G P P 1 2 3 RESET disc U G 0 0 P - D I CPU Personal computer Mitsubishi A/QnA/FX series Sliding switch (for selecting the model of connected device) 1. A series (ACPU port) 2. QnA series (QnACPU port) 3. FX series Note: Be sure to turn the power off when changing over the sliding switch. RS232C/422 co[...]
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Page 232
3 - 18 How to use the UG00P-DI transfer utility 1. Start “U2DI.exe” Double-click the [U2DI.exe] icon, and the [UG00P-DI transfer utility] dialog box will be displayed. 2. Select a port. Select, in box 1 , a port to be used. 3. UG00P-DI information Click the [UG00P-DI information] button to confirm the program version and connectable model of UG[...]
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Page 233
3 - 19 How to Replace the Backlight Unit 7 7 How to Replace the Backlight Unit When the screen brightness becomes dim and cannot be adjusted to the optimum setting, the life of the backlight unit may be expiring. For the UGx20 series PODs, it is possible for users to replace the back light, except UG221. Obtain a new backlight unit suitable for the[...]
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Page 234
3 - 20 UG520H-V Backlight Unit Replacement (Required T ool) Screwdriver Precision screwdriver Do not touch cables and boards that ar e not associated with backlight unit replacement. Doing so may r esult in failure. When replacing the backlight, take appr opriate preventive measures against static electricity. * The point of measures against static[...]
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Page 235
3 - 21 5. Remove the two ribbon cables. Slide the lock with the ribbon cable holding down with your fingers. * The connector is not remov able. Ribbon cable connector Slide the lock to release it. Lock Ribbon cable Ribbon cable connector Lock Ribbon cable 6. Remove cord band and remove the LCD module connector by pulling it up. Hold the connector a[...]
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Page 236
3 - 22 10. Remove the 4 screws fixing the LCD module. 1 1. Remove the LCD module from the inside case. LCD module Screws 12. Place the LCD module with the display panel side down. Place it on a cloth, etc. to protect the display panel fr om scratches. 13. Partly remove the cushioning material. * The cushioning material is cemented with an adhesive.[...]
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Page 237
3 - 23 16. Remove the backlight unit (CFL unit) by pulling it up. Cover LCD module (rear) Backlight unit (CFL unit) 17. Attach a new backlight unit (CFL unit). When taking a new backlight unit out of the bag, do not twist or yank on the cable. 18. Attach the cover . * Insert the cover in a slanting direction (as shown with arrow (1)), and slide it [...]
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Page 238
3 - 24 20. Place the LCD module with the display panel side up. 21. Attach the LCD module to the inside case. * Insert the cable and two ribbon cables into the inside case. Ribbon cables Inside case Ribbon cables LCD module Inside case LCD module cable Backlight unit (CFL unit) cable 22. Attach the 4 screws to fix the LCD module. LCD module Screws [...]
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Page 239
3 - 25 26. Attach the 2 ribbon cables. * Pass one ribbon cable under the ribbon cable guide. 27. Attach the backlight unit (CFL unit) connector . Do not twist or yank on the cable of the backlight unit. Ribbon cable connector Ribbon cable Lock Ribbon cable connector Lock Ribbon cable Insert the ribbon cable into the connector and slide the lock to [...]
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Page 240
3 - 26 UG420H-V Backlight Unit Replacement (Required T ool) Screwdriver Do not touch cables and boards that ar e not associated with backlight unit replacement. Doing so may r esult in failure. When replacing the backlight, take appr opriate preventive measures against static electricity. * The point of measures against static electricity is to kee[...]
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Page 241
3 - 27 5. Remove the two ribbon cables. Slide the lock with the ribbon cable holding down with your fingers. * The connector is not remov able. Ribbon cable connector Slide the lock to release it. Lock Ribbon cable Ribbon cable connector Lock Ribbon cable 6. Remove the 6 screws fixing the inside case. Screws Front external case Inside case 7. Remov[...]
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Page 242
3 - 28 10. Open the LCD module by turning it to the left and remove it from the inside case. Place it with the display panel side down. Place it on a cloth, etc. to protect the display panel fr om scratches. LCD module (rear) Inside case 1 1. Hold down the claw , and pull the backlight unit (CFL unit) out horizontally to the left. Claw Backlight un[...]
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Page 243
3 - 29 13. Close the LCD module by turning it to the right, and attach the LCD module to the inside case. * Insert the cable and two ribbon cables into the inside case. Ribbon cables LCD module Backlight unit (CFL unit) cable 14. Attach the 4 screws to fix the LCD module. * Be careful not to drop the fiber cable. Screws Inside case Fiber cable 15. [...]
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Page 244
3 - 30 18. Attach the 2 ribbon cables. 19. Attach the backlight unit (CFL unit) connector . Do not twist or yank on the cable of the backlight unit. Ribbon cable connector Ribbon cable Lock Ribbon cable connector Lock Ribbon cable Insert the ribbon cable into the connector and slide the lock to set it. Ribbon cables Backlight unit (CFL unit) connec[...]
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Page 245
3 - 31 UG420H-T Backlight Unit Replacement (Required T ool) Screwdriver Do not touch cables and boards that ar e not associated with backlight unit replacement. Doing so may r esult in failure. When replacing the backlight, take appr opriate preventive measures against static electricity. * The point of measures against static electricity is to kee[...]
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Page 246
3 - 32 5. Remove the two ribbon cables. Slide the lock with the ribbon cable holding down with your fingers. * The connector is not removable. Ribbon cable connector Slide the lock to release it. Lock Ribbon cable Ribbon cable connector Lock Ribbon cable 6. Remove the 6 screws fixing the inside case. Screws Screws Front external case Inside case 7.[...]
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Page 247
3 - 33 10. Open the LCD module by turning it to the left and remove it from the inside case. Place it with the display panel side down. Place it on a cloth, etc. to protect the display panel fr om scratches. LCD module (rear) Inside case 1 1. Hold down the claw , and pull the backlight unit (CFL unit) out horizontally to the left. Claw Backlight un[...]
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Page 248
3 - 34 13. Close the LCD module by turning it to the right, and attach the LCD module to the inside case. * Insert the cable and two ribbon cables into the inside case. Ribbon cables LCD module Backlight unit (CFL unit) cable 14. Attach the 4 screws to fix the LCD module. * When attaching the screw , tighten the grounding ter minal together . * Be [...]
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Page 249
3 - 35 18. Attach the 2 ribbon cables. 19. Attach the backlight unit (CFL unit) connector . Do not twist or yank on the cable of the backlight unit. Ribbon cable connector Ribbon cable Lock Ribbon cable connector Lock Ribbon cable Insert the ribbon cable into the connector and slide the lock to set it. CPU board connector Ribbon cables Inside case [...]
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Page 250
3 - 36 1. With the main body turned over , remove the 6 scre ws from the outside case. Put a cloth or other protective material under the pr oduct so as not to damage the display panel. 2. Remove the rear outside case. 3. Remove the connector for the backlight unit (CFL unit). 4. Remov e connector A. 5. Remove connector B. Holding the connector , c[...]
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3 - 37 6. Remove the two ribbon cables. * The connector cannot be remov ed. 7. Remove the 6 screws that fix the inside case. 8. Remove the inside case from the front outside case. 9. Put the inside case on the table, with the display panel up. 10. Remove the 4 screws that fix the LCD module. 1 1. Remove the LCD module from the inside case. 12. Put [...]
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Page 252
3 - 38 13. Pull out the backlight unit (CFL unit) to the left as shown in the figure belo w . * Pull up the locks indicated in the figure below to unlock them. 14. Insert the new backlight unit (CFL unit). * Insert the new backlight unit until it loc ks completely . 15. Put the LCD module on the table, with the display panel up. 16. Mount the LCD m[...]
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Page 253
3 - 39 17. Set and tighten the 4 screws for securing the LCD module. 18. Put the inside case that has the LCD module mounted on it on the table, with the display panel down. Put a cloth or other protective material under the pr oduct so as not to damage the display panel. 19. Mount the inside case on the front outside case. Be careful not to allow [...]
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3 - 40 20. Mount the 6 screws. 21. Mount the connector for the backlight unit (CFL unit). 22. Mount connector B. 23. Mount connector A. Make sure that the connectors are corr ectly inserted in their original places by using the marks made before removal. 24. Mount the 2 ribbon cables. 25. Mount the rear outside case on the front outside case. *Afte[...]
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Page 255
3 - 41 UG320 Backlight Unit Replacement (Required T ool) Screwdriver Do not touch cables and boards that ar e not associated with backlight unit replacement. Doing so may r esult in failure. When replacing the backlight, take appr opriate preventive measures against static electricity. * The point of measures against static electricity is to keep t[...]
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Page 256
3 - 42 6. Disconnect the backlight unit (CFL unit) connector . Hold the connector and pull it out. Do not twist or yank on the cable then. 7. Remove the 2 screws fixing the board equipped with the backlight unit (CFL unit) connectors. 8. Remove the board equipped with the backlight unit (CFL unit) connectors. 9. Remove the two ribbon cables. Backli[...]
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Page 257
3 - 43 10. Remove the 3 screws fixing the inside case. Inside case Screws Front external case Screw LCD module 1 1. Remove the inside case from the front external case. 12. Place the inside case with the display panel side up. Take care not leave scratches, fingerprints, or dirt on the display panel. 13. Remove the 4 screws fixing the LCD module. I[...]
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Page 258
3 - 44 15. Place the LCD module with the display panel side down. Place it on a cloth, etc. to protect the display panel fr om scratches. 16. Release the lock of the backlight unit (CFL unit). Remove the unit by pulling it up. Backlight units (CFL units) LCD module (rear) Lock Lock 17. Attach a new backlight unit (CFL unit). * Make sure that the lo[...]
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Page 259
3 - 45 20. Attach the 4 screws to fix the LCD module. * Tighten one screw at the bottom right with an earth cable ter minal. Earth cable LCD module Inside case Screws 21. After attaching the LCD module to the inside case, place it with the display panel side down. Place it on a cloth, etc. to protect the display panel fr om scratches. 22. Attach th[...]
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Page 260
3 - 46 23. Attach the 3 screws. Screw Screws Front external case Inside case 24. Attach the board equipped with the backlight unit (CFL unit) connectors. 25. Attach the 2 screws to fix the board equipped with the backlight unit (CFL unit) connectors. 26. Attach the backlight unit (CFL unit) connector . Screw Screw Front external case Rear external [...]
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Page 261
3 - 47 28. Attach the connector C. 29. Attach the connector B. Check the positions of the connectors with their marks. 30. Attach the connector A. Connector C CPU board connector Front external case Rear external case Power supply board connector Connector A Connector B Visually check that all connectors and ribbon cables are connected se- curely. [...]
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Page 262
3 - 48 UG320HD UG320HD Backlight Unit Replacement (Required T ool) Screwdriver Do not touch cables and boards that ar e not associated with backlight unit replacement. Doing so may r esult in failure. When replacing the backlight, take appr opriate preventive measures against static electricity. * The point of measures against static electricity is[...]
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Page 263
3 - 49 4. Remove the three ribbon cables. Ribbon cable connector Ribbon cable Slide the lock to release it. Lock Ribbon cable Ribbon cable connector Lock Slide the lock with the ribbon cable holding down with your fingers. * The connector and the lock are not removable. 5. Remove the 4 screws fixing the CPU board. Screws CPU board 6. Raise the CPU [...]
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Page 264
3 - 50 9. Remove the 2 screws fixing the inverter board. 10. Remove the inverter board and detach two connectors from the backlight unit. Backlight units (CFL units) Backlight units (CFL units) connector 1 1. Release the lock of the backlight unit (CFL unit). Remove the unit by pulling it up. Lock Lock 12. Attach a new backlight unit (CFL unit). * [...]
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Page 265
3 - 51 15. Attach the connector to the inverter board. 16. Attach the 2 insulating seals to places above the resistors between the coil and the connector on the inverter board. 17. Attach the CPU board. Insert the LEDs into each hole of the POWER lamp and the ENB lamp. 18. Attach the 4 screws to fix the CPU board. * Tighten one screw at the bottom [...]
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Page 266
3 - 52 20. Attach the connector A to E. Check the positions of the connectors with their marks. 21. Visually check that all connectors and ribbon cables are connected securely . 22. Attach the rear external case to the front external case. 23. Attach the external 9 screws. Screws Rear external case 7 How to Replace the Backlight Unit[...]
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Page 267
3 - 53 UG220 Do not touch cables and boards that ar e not associated with backlight unit replacement. Doing so may r esult in failure. 1. T urn the backlight unit upside down. Remov e the 4 external screws. Place it on a cloth, etc. to protect the display panel fr om scratches. 2. Remove the rear external case. 3. Disconnect the backlight unit (CFL[...]
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Page 268
3 - 54 4. Remove the screw fixing the backlight unit (CFL unit). 5. Raise the backlight unit (CFL unit) once and remov e the unit by sliding it horizontally . While raising the backlight unit, do not twist or yank on the cable. 6. Attach a new backlight unit (CFL unit). When taking a new backlight unit out of the bag, do not twist or yank on the ca[...]
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Page 269
3 - 55 Visually check that all connectors and ribbon cables are connected se- curely. 9. Attach the rear external case to the front external case. * Fit the rear external case in position. Press the case entirely so as to fit the power supply board connector with the CPU board connector inside. Do not allow the cable to be caught in the area betwee[...]
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Appendix Ladder Transfer Function[...]
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Page 271
Appendix - 1 Up until now it was necessary to debug the data by removing and mounting "connection cable between PC and PLC" and "connection cable between POD and PLC." When using the ladder transfer function, it is possible to write ladder programs or monitor the PLC memory via POD connected to PC without removing and mounting e[...]
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Page 272
Appendix-2 Connection • Use each 1:1 communication cable when connecting the POD (CN1) to the PLC (CPU port). • Use FUJI Electrics' UG00C-T cable when connecting the computer (PLC programming software) and the POD(MJ1/2). • When using the UG00S-CW editor and the PLC programming software: When using two UG00C-T cables: When the computer h[...]
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Page 273
Appendix - 3 Settings and Communications 1. PLC type setting Select [PLC Type] from the [System Setting] menu. Select a plc type available for the ladder transfer function in the [Select PLC Type] dialog. 2. PLC programming software port setting Select [Modular Jack] from the [System Setting] menu. Select [Ladder Tool] for [Modular Jack 1] or [Modu[...]
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Page 274
Appendix-4 Notes on Ladder Transfer Function 1. When [Ladder Tool] is selected for a modular jack, monitor registration on the PLC is prohibited so that the screen display speed becomes slower than usual during communications between the POD and the PLC even if the PLC programming software is not started. 2. Also, when the ladder program is transfe[...]
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Fuji Electric Co., Ltd. ED & C . Drive Systems Compan y Gate City Ohsaki, East T ower 11-2, Osaki 1-chome, Shinaga wa-ku, T okyo , 141-0032, Japan Phone: +81-3-5435-7135 , 7136 , 7137 , 7138 F ax: +81-3-5435-7456 , 7457 , 7458 , 7459 URL: http://www .fujielectr ic.co .jp/kiki/ Information in this manual is subject to change without notice . 200[...]