English dropdown-ico

Hitachi 232133 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Hitachi 232133, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Hitachi 232133 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Hitachi 232133. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Hitachi 232133 should contain:
- informations concerning technical data of Hitachi 232133
- name of the manufacturer and a year of construction of the Hitachi 232133 item
- rules of operation, control and maintenance of the Hitachi 232133 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Hitachi 232133 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Hitachi 232133, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Hitachi service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Hitachi 232133.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Hitachi 232133 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    308801 Rev . E First choice when quality counts.  7727A 7728A Model 232133 Model 232131 Related Manuals Displacement Pump 308815 . . . . . . . . . . . . . . . . . Fluid Filter 308249 . . . . . . . . . . . . . . . . . . . . . . . . . . Spray Gun 307614 . . . . . . . . . . . . . . . . . . . . . . . . . Spray T ip 308644 . . . . . . . . . . . . . .[...]

  • Page 2

    2 308801 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Function and Identification 5 . . . . . . . . . . . . Setup 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Startup 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    308801 3 W ARNING INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury .  Fluid injected into the skin is a serious injury . The injury may look like just a c[...]

  • Page 4

    4 308801 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury .  If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately . Do not use the equipment until you [...]

  • Page 5

    308801 5 Component Function and Identification 7727A 03008 C Fig. 1 E F D A G J L R M N B H S K P A Motor (Under shield shown) DC motor , permanent magnet, totally enclosed, fan cooled B Pressure Adjusting Knob Controls fluid outlet pressure C ON/OFF Switch Power switch that controls 120 V AC main power to sprayer D Drive Assembly T ransfers power [...]

  • Page 6

    6 308801 Setup W ARNING If you supply your own hoses and spray gun, be sure the hoses are electrically conductive, that the gun has a tip guard, and that each part is rated for at least 3000 psi (210 bar , 21 MPa) Working Pres- sure . This is to reduce the risk of serious injury caused by static sparking, fluid injection or over – pressurization [...]

  • Page 7

    308801 7 Setup Grounding W ARNING Improper installation or alteration of the grounding plug will result in a risk of electric shock, fire or explosion that could cause serious injury or death. 1. This equipment requires a 120 V ac, 60 Hz, 15A circuit with a grounding receptacle. See Fig. 3. Fig. 3 Grounding Prong Grounded Outlets 2. Do not alter th[...]

  • Page 8

    8 308801 Setup Pressure Relief Procedure W ARNING INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally . Fluid under high pressure can be injected through the skin and cause serious injury . T o reduce the risk of an injury from injection, splashing fluid, or moving parts, follo[...]

  • Page 9

    308801 9 Startup Use this procedure each time you start the sprayer to help ensure the sprayer is ready to operate and that you start it safely . NOTE: If this is a first – time startup, flush the sprayer . See page 12. 1. Open pressure drain valve (A). See Fig. 8. 2. Don ’ t install spray tip until pump is primed! 3. Put suction hose or tube ([...]

  • Page 10

    10 308801 Startup W ARNING FIRE AND EXPLOSION HAZARD T o reduce static sparking and splashing when priming, be sure the spray tip is not installed on the gun, and hold a metal part of the gun firmly to the side of a grounded metal pail. 7. T o prime hose , lower pressure to reduce splash- ing. Holding gun against pail, trigger gun and slowly increa[...]

  • Page 11

    308801 11 Shutdown and Care W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. 1. Relieve pressure. 2. Check packing nut daily . Keep packing nut full of TSL at all times to help prevent fluid buildup on piston rod and premature wear of packings. 3. [...]

  • Page 12

    12 308801 Flushing When to flush Determine material to spray from column 1. Flush with material in column 2. Then follow recommendations in one of next three columns. CAUTION Do not leave water or water-based fluids in sprayer if it could freeze. Push water out with mineral spirits. Frozen fluid in sprayer prevents starting and may cause serious da[...]

  • Page 13

    308801 13 Flushing W ARNING FIRE AND EXPLOSION HAZARD T o reduce static sparking and splashing, always remove the spray tip from the gun, and hold a metal part of the gun firmly to the side of a grounded metal pail when flushing. 7. Lower pressure setting. T urn on sprayer . Maintain- ing metal-to-metal contact, trigger gun into flushing pail. Slow[...]

  • Page 14

    14 308801 T roubleshooting W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. CAUTION Thaw sprayer if water or water-based paint has frozen in it, due to exposure to low temperatures, by placing it in a warm area. Do not try to start sprayer until it[...]

  • Page 15

    308801 15 Basic Problem Solving TYPE OF PROBLEM WHA T TO CHECK If check is OK, go to next check WHA T TO DO When check is not OK, refer to this column Electrical (continued) 4. Check motor brushes for the following: a. Loose terminal screws. b. Broken or misaligned brush springs. c. Brushes binding in holders. d. Broken leads. e. W orn brushes. f. [...]

  • Page 16

    16 308801 Intermediate Problem Solving TYPE OF PROBLEM WHA T TO CHECK If check is OK, go to next check WHA T TO DO When check is not OK refer to this column Low Output 1. Check for worn spray tip. 1. Follow Pressure Relief Procedure W arning on page 8, then replace tip. See your separate gun or tip manual. 2. Be sure pump does not continue to strok[...]

  • Page 17

    308801 17 Intermediate Problem Solving TYPE OF PROBLEM WHA T TO CHECK If check is OK, go to next check WHA T TO DO When check is not OK, refer to this column Low Output (continued) 7. Check motor control board (22a) by substituting with a good board. CAUTION: Do not perform this check until motor armature is determined to be good. A bad motor armat[...]

  • Page 18

    18 308801 Intermediate Problem Solving TYPE OF PROBLEM WHA T TO CHECK If check is OK, go to next check WHA T TO DO When check is not OK, refer to this column Spray Pattern V ariations (continued) 3. Check pressure adjustment potentiometer (77) by replacing it with a new one. (continued) 4. Check Low Output section, page 16. Motor Is Hot and Runs In[...]

  • Page 19

    308801 19 General Repair Information W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. T ool List These service tools are required. 12 ” adjustable wrench: pump 1/4 ” Allen wrench: filter plug 3/8 ” Allen wrench: pump manifold 3/16 ” Allen w[...]

  • Page 20

    20 308801 Motor T est W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. For checking armature, motor winding and brush electrical continuity . Setup 1. Unplug sprayer . 2. Remove drive housing. See page 26. This is to ensure that any resistance you [...]

  • Page 21

    308801 21 Motor Brushes NOTE: Replace brushes when worn to about 12.5 mm (0.5 in.). Always check both brushes. Brush Repair Kit 236967 is available for motor brush repair . NOTE: Replacement brushes may last only half as long as the original ones. T o maximize brush life, break in new brushes by operating the sprayer with no load as instructed in t[...]

  • Page 22

    22 308801 Displacement Pump NOTE: Packing Repair Kit 235703 is available. Refer- ence numbers of parts included in the kit are marked with an asterisk, i.e., (223*). Removing pump (See Fig.17) W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow Pressure Relief Procedure on page 8. 47 7736 A [...]

  • Page 23

    7741A Fig. 21 1 16 4 11 34 20 25 5 13 2 32 4 3 75 T orque to 80 in-lb (9 N  m) A 26 22 23 1 1 22a 70 308801 23 Motor W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. NOTE: See Fig. 21 except where noted. 1. T ry to stop pump with piston rod (222[...]

  • Page 24

    24 308801 Motor Control Board Motor control board removal W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. 1. Relieve pressure. 2. Remove screws (25, 26) and lower heat sink (22) and motor control board (22a). See Fig. 21. 3. Disconnect wires (C), [...]

  • Page 25

    308801 25 Power Supply Cord W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. 1. Relieve pressure. 2. Remove screws (25, 26) and lower heat sink (22). See Fig. 21. 3. Disconnect power supply cord leads (30), including green wire to grounding screw ([...]

  • Page 26

    26 308801 Drive Housing, Connecting Rod, Crankshaft W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. NOTE: Inspect parts as they are removed. Replace parts that are worn or damaged. 1. Relieve pressure. 2. Remove displacement pump. See page 22. 3. [...]

  • Page 27

    308801 27 Drive Housing, Connecting Rod, Crankshaft 7742A 25 4 12 2 4, 3 6 5 7 22 2a A 13 22a Fig. 23 Note: Filter not shown 16 C B 26 1 T orque to 80 i n-lb (9 N  m) 1 1[...]

  • Page 28

    28 308801 Pressure T ransducer NOTE: See Fig. 23 and 24 for this procedure. NOTE: The pressure transducer (67) cannot be re- paired or adjusted. If it malfunctions, replace it. Removal W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. 1. Relieve pre[...]

  • Page 29

    308801 29 Pressure T ransducer Seal Installation 1. Lightly coat cleaned packing recess in manifold with a light grease or oil. 2. Heat seal (69) in hot water for several minutes. CAUTION Excess pressure from the probes or fingernails will damage the packing and cause subsequent leakage. 3. Use a blunt wooden or plastic probe and install seal (69) [...]

  • Page 30

    30 308801 Drain V alve W ARNING INJECTION HAZARD T o reduce the risk of serious injury , when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8. 1. Relieve pressure. 2. T urn handle (54) to closed position. Drive out pin (53). Remove handle. 3. Remove base (52). 4. Unscrew drain valve assembly (51). gasket (55) and seat[...]

  • Page 31

    308801 31 T echnical Data Power Requirements 120 V AC, 60 Hz, . . . . . . . . . . . . . 1 phase, 15A minimum Generator 3000W minimum . . . . . . . . . . . . . . . . . . . . . . . Working Pressure Range 0 – 3000 psi . . . . . . . . . . . . . . . (0 – 210 bar , 21 MPa) Motor 0.9 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 32

    32 308801 Complete Sprayer Parts 7730A 7745A 49 44 101 102 34 11 48 47 50 53 52 18 36 54 51 45 43 10 46 6 5 2a 13 7 41 2 4 12 14 15 25 39 38 40 70 37 31 32 57 42 26 22 35 16 65 8 9 75 85 3 4 9 60 23 24 20 21 68 67 69 66 100 74 70 Ref 71 72 73 Ref 73 Ref 19 73 Model 232132 and 232133, Series A Pressure Control Box (Bottom View) 76 77 27 30 29 78 82 [...]

  • Page 33

    308801 33 Complete Sprayer Parts Model 232132 and 232133, Series A Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 2 240057 KIT , housing, drive, U – 695 1 2a 100069 BALL, thrust 1 3 101682 SCREW , sch, 1/4 – 20 x .625 2 4 105510 LOCKWASHER, 1/4 hi – collar 5 5 239979 CRANKSHAFT , U – 695 1 6 180131 BEARING, thrust, [...]

  • Page 34

    34 308801 Complete Sprayer Parts 7745A 49 101 102 34 11 48 53 52 18 84 54 43 44 46 6 5 2a 13 7 41 2 4 12 14 15 25 40 38 70 37 31 79 33 42 26 22 35 16 65 8 9 75 85 3 4 9 23 24 20 68 67 69 66 100 39 Model 232130 and 232131, Series A Pressure Control Box (Bottom View) 76 77 28 30 29 78 82 81 80 19 45 98 47 71 72 74 73 56 17 7729A 32 27 55 51 21 22a 57[...]

  • Page 35

    308801 35 Complete Sprayer Parts Model 232130 and 232131, Series A Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 2 240057 KIT , housing, drive, U – 695 1 2a 100069 BALL, thrust 1 3 101682 SCREW , sch, 1/4 – 20 x .625 2 4 105510 LOCKWASHER, 1/4 hi – collar 5 5 239979 CRANKSHAFT , U – 695 1 6 180131 BEARING, thrust, [...]

  • Page 36

    36 308801 Graco Standard W arranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty[...]