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Table of contents for the manual
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Page 1
E 2010 (800) 495 - - 0276 D F AX (800) 892 - - 6276 INGERSOLL RAND COMP ANY 209 NORTH MAIN STREET - - BRY AN, OHIO 43506 OPERA TOR’S MANUAL 613100 - 1 ALSO INCLUDE MANUALS: 6544X-X AIR MOTOR (97999-64), 6415 2 3 CONTROL HANDLE (97999-230), S-633 GENERAL INFORMA TION MANUAL (PN 97999-625) 613104 INCLUDING: OPERA TION, INST ALLA TION & MAIN[...]
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Page 2
PA G E 2 O F 6 613100-X OPERA TING PRECAUTIONS W ARNING HAZARDOUS PRESSURE. Do not exceed maxi - mum operating pressure of 1500 p.s.i. (103 bar) at 150 p.s.i. (10.3 bar) inlet air pressure. PUMP RA TIO X INLET PRESSURE TO PUMP MOTOR = MAXIMUM PUMP FLUID PRESSURE Pump ratio is an expression of the r elationship between the pump motor area and the lo[...]
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Page 3
PA G E 3 O F 6 613100-X INST ALLA TION (See Figure 1) 1. Attach the (E) pump bracket assembly to the lip of the drum and tighten the retaining screw or bolt the pump bracket assembly to the wall using the 3 holes provided in the back of the (E) pump bracket assembly . 2. Attach the (H) suction tube assembly to the barbs on the bottom of the pump as[...]
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Page 4
PA G E 4 O F 6 613100-X LOWER PUMP SER VICE PROCEDURES LOWER PUMP DISASSEMBL Y NOTE: All threads are right hand. 1. Clamp the lower pump assembly in a vise side ways on the (7) pump body with the material outlet up. 2. With a plastic hammer tap all around the lower end of the (16) suc- tion tube. (Close to the bottom). 3. Place strap wrench around [...]
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Page 5
PA G E 5 O F 6 613100-X LOWER PUMP END P ARTS LIST ITEM DESCRIPTION Qty Part No. Z SERVICE KIT P ARTS 637001 1 Locknut 1 90606 2 Spacer T ube 1 76048 3 Plunger 1 90615 Z 4 W asher 1 77398 Z 5 Packing 1 77744 Z 6 Gasket 1 76748 7 Pump Body 1 65793-2 8 Locknut 1 76248 Z 9 “O” R ing (2.129” o.d.) 1 77361 10 Lockwasher (1/2”) 1 Y14 -816-T 11 Ro[...]
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Page 6
PA G E 6 O F 6 613100-X TROUBLE SHOOTING No material (stalled pump). • Obstructed (R) spray tip. Remove spray tip and clean. • Obstructed (F) hose assembly . Remove control handle and operate pump until line is clear . • Obstructed (G) control handle assembly . Disassemble and clean. No material (Pump continually cycles). • Empty material s[...]