Ingersoll-Rand PD03P-XXX-XXX manual

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Table of contents for the manual

  • Page 1

    OPERA T OR’S MANU AL PD03P - X X X -X X X INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 12-17-05 REVISED: 5-13-10 (REV . 05) 3/8” DIAPHRA GM PUMP 1:1 RA TIO , NON-MET ALLIC READ THIS MANUAL CAREFULL Y BEFORE INST ALLING, OPERA TING OR SERVICING THIS EQUIPMENT . It is the responsibility of the employer to place this information [...]

  • Page 2

    Page 2 of 12 PD03P-X XX- XXX (en) EXCESSIVE AIR PRESSURE S T A TIC SPARK HAZARDOUS MA TERIALS HAZARDOUS PRESSURE W ARNING EX CESSIVE AIR PRESSURE. C an cause per- sonal injury , pump damage or property damage. Do not ex ceed the maximum inlet air pr essure as stated on the pump model plate . Be sure material hoses and other componen ts are able to [...]

  • Page 3

    PD03P-X XX- XXX (en) Page 3 of 12 GENERAL DESCRIPTION The ARO diaphragm pump off ers high volume delivery even at low air pressur e and a broad range of material compatibility options available. Ref er to the model and option chart. ARO pumps feature stall r esistant design, modular air motor /  uid sections. Air operated double diaphragm pumps [...]

  • Page 4

    Page 4 of 12 PD03P-X XX- XXX (en) n 637429-X X Fluid Section ser vic e kits include: Balls (see BALL OPTION, refer to - XX in chart below), Diaphragms (See DIAPHRAGM OPTION, refer to - XX in chart below) and item 19 (listed below), plus items 144, 174 and 94276 Lubripla te® grease (page 6) . y P ARTS LIST / PD03P-X XX -X XX FL UID SEC TION SEA T O[...]

  • Page 5

    PD03P-X XX- XXX (en) Page 5 of 12 Figure 3 FOR THE AIR MOTOR SECTION SEE P AGES 6 & 7 COLOR CODE DIAPHRAGM BALL MA TERIAL COLOR COLOR Hytrel Cream Black ( ) Santoprene T an T an Viton Y ellow ( ) Yellow ( ) ( ) Dot ASSEMBL Y TORQUE REQUIREMENTS LUBRICATION / SEALANTS NOTE: DO NOT OVERTIGHTEN FASTENERS. (6) diaphragm nut, 60 - 70 in. lbs (6.8 - [...]

  • Page 6

    Page 6 of 12 PD03P-X XX- XXX (en) p Indicates parts included in 637428 Air Sec tion Repair Kit . Item Description (size) Qty Part No . [Mtl] Item Description (size) Qty P art No. [Mtl] 101 Cent er Body (1) 96466 [PPG] 140 V alve Insert (1) 93276 [CK] 103R Co ver (right side) (1) 96488 [D] 141 V alve Pla te (1) 96173 [CK] 103L Co ver (left side) (1)[...]

  • Page 7

    PD03P-X XX- XXX (en) Page 7 of 12 PILOT V AL VE P ARTS Figure 4 ASSEMBL Y TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN F ASTENERS. (123) screw , 4 - 6 in. lbs (0.45 - 0.68 Nm). Apply Lubriplate (94276) to all “O" rings, ”U" cups and mating parts. (134) bolt, 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 in[...]

  • Page 8

    Page 8 of 12 PD03P-X XX- XXX (en) TROUBLE SHOO TING Product discharged from air e xhaust. Check for diaphragm ruptur e. Check tightness of (6) diaphragm nut. Air Bubbles in product discharge. Check connections of suction plumbing. Check “O” rings between intake manifold and  uid caps. Check tightness of (6) diaphragm nut. Pump blow s air out[...]

  • Page 9

    PD03P-X XX- XXX (en) Page 9 of 12 A C CESSORIES Figure 6 67388 W ALL MOUNT BRACKET ASSEMBL Y 96507 Wall Mount Bracket Y13-3-T Washer (3) (3/16") Y14-10-S Lock Washer (3) (#10) Y154-52-S Cap Screw (3) (#10 - 24 x 1/2")[...]

  • Page 10

    Page 10 of 12 PD03P-X XX- XXX (en)[...]

  • Page 11

    PD03P-X XX- XXX (en) Page 11 of 12[...]

  • Page 12

    Page 12 of 12 PD03P-X XX- XXX (en) PN 97999-1180[...]