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Ingersoll-Rand PD05X-XXX-XXX-B manual

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Table of contents for the manual

  • Page 1

    CCN 15250384 OPERA T OR’S MANU AL PD05X -X XX - XX X-B PE05X -X XX -X XX -B INCL UDING: OPERA TION, INST ALLA TION & MAINTENANCE RELEASED: 8-27-08 REVISED: 5-28-10 (REV . 0 7 ) 1/2" DIAPHRA GM PUMP 1:1 RA TIO (MET ALLIC) READ THIS MANUAL CAREFULL Y BEFORE INST ALLING, OPERA TING OR SERVICING THIS EQUIPMENT . It is the responsibility of t[...]

  • Page 2

    Page 2 of 12 PD05X- XXX -XXX -B (en) W ARNING EX CESSIVE AIR PRESSURE. Can cause personal injury , pump damage or property damage. Do not ex ceed the maximum inlet air pressure as sta ted on the pump model plate. Be sure material hoses and other componen ts are able to withstand  uid pressures de veloped by this pump . Check all hoses for damage[...]

  • Page 3

    PD05X- XXX -XXX -B (en) Page 3 of 12 y Hytrel® and V iton® are register ed trademarks of the DuPont Company y K ynar® is a registered trademark of Arkema Inc. y ARO® is a reg istered trademark of Ingersoll-Rand Company y y Santoprene® is a regist ered trademark of Monsanto Company , licensed to Advanced Elastomer S ystems, L.P . y Loctite® an[...]

  • Page 4

    Page 4 of 12 PD05X- XXX -XXX -B (en) P ARTS LIST / P X05X- XXX -XXX -B FLUID SECTION n 637427-X X Fluid section service k it includes: Balls (see Ball Option, ref er to -X X in char t below), Diaphrag ms (see Diaphragm Option, refer t o -XX in chart below) and item 19 (listed below) plus it ems 144, 174 and 94276 Lubriplate FML -2 grease (pages 6 a[...]

  • Page 5

    PD05X- XXX -XXX -B (en) Page 5 of 12 ) ASSEMBL Y TORQUE REQUIREMENTS ( NO TE: DO NOT OVERTIGHTEN F ASTENERS. (14) bolt, 95 - 105 in. lbs (10.7 - 11.9 Nm). (26) bolt and (29) nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), alternately and ev enly , then re-torque after initial run-in. L UBRICA TION / SEAL ANT S c Apply Lubriplate FML -2 grease to all “ O” [...]

  • Page 6

    Page 6 of 12 PD05X- XXX -XXX -B (en) n Indicates parts included in  uid section ser vice kit, see page 4. MA TERIAL CODE [A] = Aluminum [D] = Acetal [B] = Nitrile [SS] = Stainless Steel [C] = Carbon Steel [U] = P olyurethane [Ck] = Ceramic [Z] = Zinc AIR MO T OR SEC TION SERVICE Service is divided into two parts - 1. Pilot V alve, 2. Major V alv[...]

  • Page 7

    PD05X- XXX -XXX -B (en) Page 7 of 12 P ARTS LIST / P X05A-X XX -XX X-B AIR MO T OR SEC TION ) ASSEMBL Y TORQUE REQUIREMENTS ( NO TE: DO NOT OVERTIGHTEN F ASTENERS. (123) screw , 10 - 12 in. lbs (1.13 - 1.36 Nm). (134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes , then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm). L UBRICA TION / [...]

  • Page 8

    Page 8 of 12 PD05X- XXX -XXX -B (en) n Indicates par ts included in  uid section ser vice kit, see page 4. MA TERIAL CODE [B] = Nitrile [PPG] = Glass  lled Polypr opylene [C] = Carbon Steel [SS] = Stainless Steel [Ck] = Ceramic [Sy] = Syn-Seal [D] = Acetal [U] = P olyurethane AIR MO T OR SEC TION SERVICE Service is divided into two parts - 1.[...]

  • Page 9

    PD05X- XXX -XXX -B (en) Page 9 of 12 P ARTS LIST / P X05R-XX X- XX X-B AIR MO TOR SECTION Figur e 4 ) ASSEMBL Y TORQUE REQUIREMENTS ( NO TE: DO NOT OVERTIGHTEN F ASTENERS. (123) screw , 4 - 6 in. lbs (0.45 - 0.68 Nm). (134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes , then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm). L UBRICA T[...]

  • Page 10

    Page 10 of 12 PD05X- XXX -XXX -B (en) TYPICAL CROSS SECTION Figur e 5 Models PE05R-XXS-XXX-B Models PE05A- XXS-XX X-B[...]

  • Page 11

    PD05X- XXX -XXX -B (en) Page 11 of 12 TROUBLE SHOO TING Product discharged from e xhaust outlet. Check for diaphragm ruptur e. Check tightness of (14) bolt. Air bubbles in product discharge. Check connections of suction plumbing. Check “O” rings bet w een intake manifold and  uid caps. Check tightness of (14) bolt. Motor blows air out main e[...]

  • Page 12

    Page 12 of 12 PD05X- XXX -XXX -B (en) PN 97999-1167 DIMENSIONAL DA T A / P X05R-XXS- XXX -B DIMENSIONS A - 7-11/16” (195.2 mm) B - 11-1/16” (280.4 mm) C - 6-1/8” (155.6 mm) D - 2” (50.8 mm) E - 6-23/32” (170.6 mm) F - 6” (152.4 mm) G - 11-21/32” (296.0 mm) H - 4-7/8” (123.8 mm) J - 5-1/2” (139.7 mm) K - 5/16” (7.9 mm) L - 1-1/4?[...]