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Table of contents for the manual
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Page 1
Model No. Description NEW T OOL C ONCEPT AND MAIN APPLICA TIONS S pecif ication P 1 / 30 Flip Over Sa w 260mm (10-1/4") Model LF1000 is the first flip o ver saw from Makita. Miter saw and T able saw are combined for great versatility . Its main adv antages are; W eighs only 32kg (70lbs) for easy transport to job sites. Quick miter saw/table sa[...]
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Page 2
P 2 / 30 S tandard equipment Assorted TCT sa w blades Note: The standard equipment for the tool sho wn abov e may differ by country . TCT saw blade ......... 1 pc V ise ass'y ................. 1 pc Dust bag ass'y .......... 1 pc Ruler ass'y ................ 1 pc Box wrench 13-3 ...... 1 pc Push stick ................. 1 pc Fix plate [...]
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Page 3
P 3 / 30 R epair [1] NECESSAR Y REP AIRING T OOLS CA UTION: Remove the saw blade fr om the machine for safety bef ore r epair/ maintenance ! Code No. 1R003 Retaining ring S Pliers ST -2N Removing Retaining ring from Safety co ver 1R207 45 degree Set square Setting the miter/be vel angle of saw blade to 45 de grees 1R208 90 degree Set square Setting[...]
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Page 4
P 4 / 30 R epair [2] LUBRICA TION (cont.) Apply Makita grease N. No.1 to the follo wing portions designated with the black triangle to protect parts and product from unusual abrasion. See Fig.2 . Slide plate L T able complete T urn table Slide plate R 153 153 Guide fence 228 Sleev e 8 260 The both ends which contact Frame set. The surface that cont[...]
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Page 5
P 5 / 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -1. Handle Section Fig. 4 Fig. 3 Fig. 5 DISASSEMBLING The Handle section can be disassembled without separating Motor housing from Blade case. T ake the following steps: 1) Set the machine in the mode of miter saw . And lock the saw head unit at the lo west position by pushing Knob 20 as illustrated i[...]
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Page 6
P 6 / 30 R epair [3] DISASSEMBL Y/ASSEMBL Y DISASSEMBLING ASSEMBLING [3] -2. Switch Box (On/Off Switch Section) Do the re verse of the disassembling steps. Fig. 10 Fig. 9 1) First, disconnect the right hinge of Switch cov er from Switch box using slotted screwdri ver . ( Fig. 9 ) 2) Then, while lifting up the right hinge, pull of f the left hinge f[...]
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Page 7
P 7 / 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -3. Motor Housing Fig. 12 Fig. 13 DISASSEMBLING Fig. 11 Motor housing 1) Remov e Brush holder caps and Carbon brushes from Motor housing. 2) Remov e four M6x60 Pan head scre ws using No.3 Phillips screwdri ver . ( Fig. 11 ) Note: Motor housing can not be separated from Blade case in this step because [...]
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Page 8
P 8 / 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -4. Gear Section Fig. 17 Fig. 15 Fig. 18 DISASSEMBLING Fig. 14 1) Disconnect T ension spring 4 from Blade case. By removing Retaining ring S-42 with Retaining pliers ST -2N (No.1R003), Safety cov er can be separated from Blade case. ( Fig. 14 ) 2) By unscre wing four M5x16 Countersunk head screws, the[...]
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Page 9
P 9 / 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -5. Blade Case Section Fig. 21 Fig. 22 DISASSEMBLING Fig. 19 Fig. 20 1) Remov e Safety cover as illustrated in Fig . 14 . 2) Remov e Dust nozzle. Then remov e Hex socket head bolt M6x30 and Flat w asher 6 for disconnecting the cutting depth adjusting mechanism and Connecting rod. ( Fig. 19 ) 3) Loosen[...]
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Page 10
P 10/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y Fig. 23 Fig. 24 Fig. 25 ASSEMBLING [3] -5. Blade Case Section (cont.) Slide Slee ve 13 as far as possible to ward Steel ball 6. At this time, the distance between Sleeve 13 and the neck of Knob 40 will be about 7mm. While keeping the distance, secure Connecting rod to Sleev e 13 with Hex socket head bolt [...]
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Page 11
P 11/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -6. Riving Knife Fig. 27 Fig. 26 DISASSEMBLING 1) Loosen W ing nut M8. 1) First, fix ri ving knife as illustrated in Fig. 26 . 2) Remov e Stop ring E-4, then loosen W ing bolt M8. Now Ri ving knife can be removed. ( Fig . 27 ) 2) Pull Ri ving knife a little in the direction of arro w . 3) T urn Riving[...]
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Page 12
P 12/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -7. T able Section Fig. 29 Fig. 30 Fig. 28 DISASSEMBLING Pan head scre w M4x10 Pan head scre w M4x10 Thrust needle gauge 1022 Lev er 100 Hex nut M10-17 Spacer Arm complete When disassembling the T able section, Arm complete has to be separated from Sub arm. Ho wev er , it is not necessary to separate [...]
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Page 13
P 13/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y DISASSEMBLING [3] -7. T able Section (cont.) Fig. 33 Fig. 34 6) Now the T able section can be removed from Guide fence by unscre wing nine M6x20 Hex socket head bolts from the back side of T able complete. ( Fig. 32 ) 7) Remov e Hex socket head bolt M8x50 and Flat washer 8 from each end of Guide fence. ( [...]
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Page 14
P 14/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y DISASSEMBLING [3] -7. T able Section (cont.) Fig. 35 9) Lev er (Lock lev er) is fastened to Frame with each two pieces of Hex socket b utton head bolt M6 and Flat washer 7. When removing Le ver , follow the instruction described in Fig . 35 . Hex socket button head bolt M6 Lev er Flat washer 7 T orsion sp[...]
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Page 15
P 15/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -8. Frame Section Fig. 37 Fig. 39 Fig. 38 Fig. 40 DISASSEMBLING 1) After removing Switch box, place the Frame section as illustrated in Fig. 37 , and remov e four Square pipes by unscrewing eight M8x20 He x socket head bolts. 2) Place the Frame section as illustrated in Fig. 38 . Then, by removing fou[...]
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Page 16
P 16/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -8. Frame Section (cont.) ASSEMBLING Fig. 41 Fig. 42 Fig. 43 1) Fasten Scre w M10 to left Frame/ right Frame so that Pipe 32 complete/ Pipe 32 cov ers 2 pitches of the thread portion on the opposite side of the scre w when the pipe is set in place over the scre w . ( Fig. 41 ) 2) T ighten Frames with [...]
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Page 17
Hex bolt M6x45 Flat washer 6 P 17/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -9. Assembling Feet Section Fig. 44 Fig. 45 1) For smooth folding action of the Feet section, follo w the steps described below to assemble Support brack et to Square pipes precisely at an angle of 90 degrees: i) Put Support bracket on Square pipe 32-510, while keeping abo[...]
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Page 18
P 18/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -9. Assembling Feet Section (cont.) Fig. 48 4) T o Square pipe 32-510, assemble Hook and Foot. And to Square pipe 32-475, assemble Stopper hook and Foot nut. ( Fig. 48 ) LEFT FEET SECTION Stopper hook Hook Square pipe 32-510 Hex nut M6 Foot Foot Foot bolt Compression spring 13 Foot nut Foot nut Square[...]
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Page 19
P 19/ 30 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -10. Assembling Feet Section to Frame Section Fig. 50 Fig. 51 W ith eight M8x20 Hex socket bolts, f asten the left Feet section to Frame, left; and the right Feet section to Frame, right. Important: a) Before assembling, be sure that the follo wing parts are in the correct position as illustrated in F[...]
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Page 20
P 20/ 30 R epair [4] ADJUSTMENT [4] -1. Adjusting Bevel Angle Fig. 52 Fig. 53 Fig. 54 Fig. 55 1) Lock the saw head unit in the full do wn position, and loosen Lev er 100. Then rotate the 90 de gree adjusting screw two or three turns counterclockwise using He x wrench 3, and tilt the blade to the right. ( Fig. 52 ) 2) Put 90 degree set square (No.1R[...]
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Page 21
P 21/ 30 R epair [4] ADJUSTMENT [4] -2. Adjusting Miter Angle Fig. 56 Fig. 57 1) Lock the saw head unit in the full do wn position. 2) Slightly loosen four M6x20 hex sock et head bolts that fasten the Arm section to T urn table. ( Fig. 56 ) 3) Lightly tighten one of the four bolts. Then, applying 90 de gree set square (No.1R208) to the side of saw [...]
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Page 22
C ircuit diagram P 22/ 30 All European Countries Except UK-110V Color index of lead wires' sheath Black White Red Orange Blue Brown Purple Y ellow A1 3 1 31 41 A2 4 2 32 42 Motor Housing Switch Box Handle A B A B Cord from Switch box Handle Noise suppressor T erminal block Strain relief Strain relief Noise suppressor Band Line filter Choke coi[...]
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Page 23
C ircuit diagram P 23/ 30 UK-110V Color index of lead wires' sheath Black White Red Orange Blue Brown Purple Y ellow *Pick up coil is factory-assembled to Controller . When Connecting Wires to Relay; Attach Receptacle slee ve (indicated by in the diagram) to the Receptacle on the wires to connect with the follo wing terminals: No.5, No.42, No.[...]
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Page 24
P 24/ 30 W iring diagram Lead wire holder D Motor housing Motor housing Choke coil, connected with Controller Choke coil Controller Controller Opening B Opening A Field lead wire (orange) Field lead wire (black) Field lead wire (yello w) Field lead wire (white) Field lead wire (purple) Lead wires of Pick up coil Fix two wires of Pick up coil with t[...]
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Page 25
P 25/ 30 W iring diagram [2] Wiring in Handle All European Countries Except UK-110V Switch Line filter Strain relief 10 - 20mm 10 - 20mm Connecting cord from Switch box L-shaped rib Inside wall A Lead wires from Controller and Field Bottom of Handle Handle cov er side Brake switch Bottom of Handle Handle cov er side Connect lead wires to Brake swit[...]
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Page 26
P 26/ 30 W iring diagram [3] Wiring in Switch Box All European Countries Except UK-110V Switch box Grommet Connecting cord from Handle Power supply cord Relay When mounting Grommet to Switch box, be sure to place; *the big end outside of Switch box *the small end inside of Switch box. Small end of Grommet Big end of Grommet Strain relief Strain rel[...]
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Page 27
P 27/ 30 W iring diagram [4] Wiring at Connecting Rod All Countries [5] Wiring Under T able Switch box Grommet Strain relief Pan head scre w M4x10 Frame complete Connecting cord from Switch box to Handle Connecting cord Pan head scre w M4x10 Connecting rod Strain relief Handle Connecting cord (from Switch box) Cord guard Blade case Be sure that Con[...]
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Page 28
P 28/ 30 W iring diagram Lead wire holder D Motor housing Motor housing Choke coil, connected with Controller Choke coil Controller Controller Opening B Opening A Field lead wire (orange) Field lead wire (black) Field lead wire (yello w) Field lead wire (white) Field lead wire (white) Lead wires of Pick up coil Fix two wires of Pick up coil with th[...]
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Page 29
P 29/ 30 W iring diagram [2] Wiring in Handle UK-110V Switch Line filter Strain relief 10 - 20mm 10 - 20mm Connecting cord from Switch box L-shaped rib Inside wall A Lead wires from Controller and Field Band Noise suppressor Be careful not to route lead wires ov er Strain relief. Put Line filter between Strain relief and Band. Install Connecting co[...]
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Page 30
P 30/ 30 W iring diagram [3] Wiring in Switch Box UK-110V Switch box Grommet Connecting cord from Handle Power supply cord Relay When mounting Grommet to Switch box, be sure to place; *the big end outside of Switch box *the small end inside of Switch box. Small end of Grommet Big end of Grommet Strain relief Strain relief T erminal block Noise supp[...]