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Table of contents for the manual
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Page 1
MANUFACTURED BY County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.com 12/03 OPERATORS AND PARTS MANUAL NO. 03-2-SI DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD INDUSTRIAL SERIES TWIN EXPELLER SUPER SPREADER MODEL [...]
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Page 2
Model 7200 -2- TABLE OF CONTENTS MANUFACTURER’S WARRANTY .......................................3 INTRODUCTION ................................................4 SAFETY PRECAUTIONS ............................................5 SAFETY FIRST .................................................6 SAFETY FIRST .............................................[...]
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Page 3
Model 7200 -3- NEW MEYER INDUSTRIAL SPREADER MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All warranties on New M[...]
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Page 4
INTRODUCTION Congratulations on your purchase of a new Meyer farm equipment product. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineer - ing and customer service have made Meyer products the finest in the farm equipment industry today. There is no substitu[...]
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Page 5
Model 7200 -5- SAFETY PRECAUTIONS This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. Take time to be careful! WARNING: BEFORE ATTEMPTING TO OPERATE THIS SPREADER, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES[...]
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Page 6
SAFETY FIRST A brief definition of signal words that may be used in this manual is as follows: DANGER Indicates an imminently hazardous sit - uation which, if not avoided, WILL result in serious injury or death. WARNING Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury, and includes hazards t[...]
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Page 7
SAFETY FIRST The Meyer Super Spreader is manufactured with operator safety in mind. Located on the manure spreader are vari - ous decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the spreader. DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF MANURE SPREADER IS REPAINTED, REPLACE DECALS.[...]
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Page 8
PRE-OPERATION WARNING: BEFORE OPERATING, READ THIS OWNERS MANUAL COMPLETELY. PAY PARTICULAR ATTENTION TO THE “SAFETY PRECAUTION” AND “SAFETY FIRST” PAGES. READ ALL SAFETY MESSAGES HIGHLIGHTED BY “SAFETY ALERT SYMBOLS” THROUGHOUT THE MANUAL. This spreader can be operated with 540 or 1000 RPM PTO. The hitch of the spreader is designed for[...]
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Page 9
WARNING: HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN HAVE SUFFICIENT FORCE TO PENETRATE SKIN. KEEP ALL HOSES AND CONNECTIONS IN GOOD SERVICEABLE CON - DITION. FAILURE TO HEED MAY RESULT IN SERI - OUS PERSONAL INJURY OR DEATH. Before loading spreader, slowly engage the tractor PTO and operate machine at idle speed for several minutes to insure the s[...]
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Page 10
WARNING : INSTALL A SMV EMBLEM ON REAR OF SPREADER FOR TRANSPORTING ON ROADWAYS AND KEEP THIS EMBLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERI - OUS PERSONAL INJURY OR DEATH. If you will travel on public roads and it is legal to do so, you must know all rules governing such operation. This will include lighting and brake requirements in [...]
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Page 11
WARNING : DO NOT CLEAN, ADJUST OR LUBRICATE WHILE SPREADER IS IN MOTION. FAILURE TO HEED MAY RESULT IN SERIOUS PER - SONAL INJURY OR DEATH. Scrape clean any remaining manure from inside the rear of spreader. Clean all manure from ends of augers, flow control rear gate and spinners. WARNING : MAKE CERTAIN EVERYONE IS CLEAR OF THE SPREADER BEFORE APP[...]
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Page 12
OPERATION LOADING CAUTION : TO PREVENT DAMAGE TO AU - GERS, SPINNERS, AND DRIVE LINES, FOREIGN OBJECTS (STONES, CONCRETE, TIMBER, METAL OR LARGE FROZEN CHUNKS OF MANURE) SHOULD NEVER BE LOADED INTO THE SPREADER. DANGER : NEVER ENTER THE SPREADER BOX FOR ANY REASON WITHOUT FIRST DISCON - NECTING PTO SHAFT FROM TRACTOR. DO NOT ALLOW OTHERS IN THE BOX[...]
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Page 13
The rear spinners have been designed and tested to provide the best spread pattern for most liquids and semi solid manure. However, the pattern will vary for each specific condition. The factors that contribute most to differing patterns will be moisture content and the amount and length of bedding material. For most typical conditions, the spread [...]
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Page 14
STORAGE AFTER USE WARNING : DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES BEFORE CLEANING, ADJUSTING, OR SERVICING THIS MA - CHINE. FAILURE TO HEED MAY RESULT IN SERI- OUS PERSONAL INJURY OR DEATH. Before storing this spreader for an extended period of time perform the following: Allow the spreader to completely clean out the last load. Thoroughly[...]
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Page 15
PTO DRIVELINE WARNING: BEFORE ATTEMPTING TO OPERATE THIS SPREADER, READ AND STUDY ALL SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE SPREADER, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESS[...]
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Page 16
Adjust the drawbar at 16-20” above the ground. Extend or shorten the drawbar so horizontal distance from end of tractor PTO shaft to center of hitch pin hole is 16” for 1000 RPM 1-3/8-21 spline, (14” for 540 RPM 1-3/8-6 spline) (20” for 1000 RPM 1-3/4-20 spline). Secure the drawbar so the hitch pin hole is located directly below the PTO dri[...]
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Page 17
ADJUSTMENTS WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. FRONT DRIVE ROLLER CHAINS There are six roller chain drives located at the front of the spreader. Regularly check that al[...]
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Page 18
Model 7200 -18- FIGURE 9 . THIRD CHAIN DRIVE TENSIONER ARM ROLLER CHAIN IDLER NYLON ROLLER FIGURE 10. RH AUGER CHAIN DRIVE SPRING LOADED ADJUSTER IDLER NYLON ROLLER ROLLER CHAIN RH AUGER SPROCKET FIGURE 11. LH & THIRD AUGER CHAIN DRIVE IDLER SPROCKET LH AUGER SPROCKET ROLLER CHAIN COMPRESSION SPRING IDLER SPROCKET ADJUSTER BOLT THIRD AUGER DRIV[...]
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Page 19
SPINNER MATERIAL GUIDES Regularly inspect and adjust two spinner material guides located at both the left rear and right rear of the spreader. Create a 1/4-1/2” clearance between material guides and spinner teeth, figure 13. Maintain the recom - mended clearances for maximum spreading pattern. Adjust to prevent excessive manure build-up on mate -[...]
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Page 20
LUBRICATION WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DAILY LUBRICATION (every 8-12 loads ) Grease (2) rear spinner lower bearings. These bearings are grease line fitted to th[...]
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Page 21
MONTHLY LUBRICATION Maintain oil level in the corner gearbox at the centerline of the input shafts. Check regularly for any observable oil leakage. If oil leakage is excessive, replace required input/output shaft oil seals. Use ONLY EP #80-90 wt. gear lube oil or an equivalent in corner box, only Lighter weight gear lube oil may be used in temperat[...]
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Page 22
Model 7200 -22- REPAIR PARTS 918-0208 PTO DRIVE SHAFT ASSEMBLY 1000 RPM-21 SPLINE / 1-3/8” YOKE WWE2480 (80 DEGREE C.V.)[...]
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Page 23
Model 7200 -23- KEY MEYER PART NO. DESCRIPTION 1 918-0208-1-1 Yoke 1-3/8"-21 Splined As - sembly 2 918-0208-1-2 Grease Zerk in item 3 3 918-0208-1-3 Double Yoke 4 918-0208-1-4 Inboard Yoke 5 918-0208-1-5 Cross and Bearing Kit 6 918-0208-1-6 Spring Pin 10 x 80 7 918-0208-2-1 Cross and Bearing Kit 8 918-0208-1-14 Profile and Sleeve Wa 9 918-0208[...]
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Page 24
Model 7200 -24- 918-0210 PTO DRIVE SHAFT ASSEMBLY 1000 RPM-20 SPLINE / 1-3/4” YOKE WWE2480 (80 DEGREE C.V.)[...]
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Page 25
Model 7200 -25- KEY PART NO. DESCRIPTION 1 918-0210-1-1 Yoke 1-3/4"-20 Splined Assembly 2 918-0208-1-2 Grease Zerk in item 3 3 918-0208-1-3 Double Yoke 4 918-0208-1-4 Inboard Yoke 5 918-0208-1-5 Cross and Bearing Kit 6 918-0208-1-6 Spring Pin 10 x 80 7 918-0208-2-1 Cross and Bearing Kit 8 918-0208-1-14 Profile and Sleeve Wa 9 918-0208-2-2 Over[...]
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Page 26
Model 7200 -26- AUGER DRIVE THIRD REDUCTION KEY PART NO. DESCRIPTION 1 925-3703 Front Bearing Plate Assy. 2 914-3808 2-1/4" Bearing 4-Bolt 3 910-0080 Sprocket Weldment 2-1/2" Shaft, #80/120 4 851-7510-3Z 3/4-10 x 3" Machine Bolt 5 911-0063 #120-43 Pitch Chain 6 805-0075-Z 3/4" Flat Washer Zinc 7 912-0013 2" Nylon Roller Com[...]
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Page 27
Model 7200 -27- This Page Intentionally Blank[...]
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Page 28
Model 7200 -28- FRONT SHIELD & SIDE SHAFT DRIVE[...]
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Model 7200 -29- KEY PART NO. DESCRIPTION 1 925-3703 Front Bearing Plate As - sembly 1A 32-0018-1 Heavy Duty Latch 1B 32-0018-2 Keeper Latch 2 925-3706 Right Hand Front Support 3 924-3701 Right Front Shield Assem - bly 4 924-3702 Front Top Cover W/Hinges & Latches 5 952-0001-3 Oil Brush Holder 6 925-3841 Outer Spring Tightener Guide 7 29-0009 Co[...]
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Page 30
Model 7200 -30- AUGER DRIVE FIRST REDUCTION UNITS WITH SHEAR SPROCKET ASSEMBLY. SEE FOLLOWING PAGE FOR SN’S.[...]
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Page 31
Model 7200 -31- KEY P ART NO. DESCRIPTION 1 14-0031 2" Bearing 4-Bolt 2 851-2520-2Z 1/4-20 x 2" Grade 5 Shear Bolt 3 910-0058 2" Shear Sprocket Weldment 4 815-2520-Z 1/4-20 Nylon Insert Locknut 5 910-0054 Shear Sprocket Assembly (1000 RPM) 910-0066 Shear Sprocket Assembly (540 RPM) 5A 913-3602-2 2" I.D. x 2-1/4" O.D. x 2&qu[...]
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Page 32
Model 7200 -32- AUGER DRIVE SECOND REDUCTION UNITS WITH SHEAR SPROCKET ASSEMBLY. SEE FOLLOWING PAGE FOR SN’S.[...]
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Page 33
Model 7200 -33- KEY PART NO. DESCRIPTION 1 14-0031 2" Bearing 4-Bolt 2 851-2520-2Z 1/4-20 x 2" Grade 5 Shear Bolt 3 910-0058 2" Shear Sprocket Weldment 4 815-2520-Z 1/4-20 Nylon Insert Locknut 5 910-0054 Shear Sprocket Assembly (1000 RPM) 910-0066 Shear Sprocket Assembly (540 RPM) 5A 913-3602-2 2" I.D. x 2-1/4" O.D. x 2&quo[...]
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Page 34
Model 7200 -34- RH AUGER DRIVE FINAL REDUCTION[...]
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Page 35
Model 7200 -35- KEY PART NO. DESCRIPTION 1 933-3701 3" Retaining Ring 2 910-0081 2-1/2" Auger Drive Sprocket Weldment 3 910-0071-1 140B35 3" 23 Spline Auger Sprocket (Prior to Serial # SI067200201) 910-0100 140B35 Shear Sprocket Assembly (Serial #SI067200201 & Later) 3A 831-5020-1.75 1/2-20 x 1-3/4" Allen Head Cap Screw Grad[...]
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Page 36
Model 7200 -36- LH AUGER DRIVE FINAL REDUCTION KEY PART NO. DESCRIPTION 1 925-3766 Right/Left Auger Bushing Holder Assembly 2 913-3701 Nylon Bushing 3"ID x 4"OD x 3-3/8" Long 3 910-0071-1 140B35 3" 23 Spline Auger Sprocket (Prior to Serial # SI067200201) 910-0100 140B35 Shear Sprocket As - sembly (Serial #SI067200201 & Later[...]
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Model 7200 -37- This Page Intentionally Blank[...]
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Page 38
Model 7200 -38- BOX, AUGERS & SIDE SHAFT[...]
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Page 39
Model 7200 -39- KEY PART NO. DESCRIPTION 1 901-3701 5570 Main Welded Body 2 929-3801 Hydraulic Hose Holder Spring 3 956-3803 Square Tube Jack 3A 956-3803-12 Jack Mount Tube 4 955-3701 Hydraulic Hose 11' Long 5 955-3609 Coupler 3/8" NPT 6 955-3702 Side Hydraulic Pipe (2-Re - quired) 7 933-3602 Side Hydraulic Pipe Bracket Clamp 8 55-0013 Pi[...]
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Page 40
Model 7200 -40- UNLOADING GATE AND GATE INDICATOR[...]
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Page 41
Model 7200 -41- KEY PART NO . DESCRIPTION 1 955-0010 Hydraulic Cylinder-Center Lift 2 55-0092 Street Elbow ½" M x 3/8" Female 3 955-0010-1 3/8 x 28" Hydraulic Pipe 4 955-3605 3/8 x 90 Degree Elbow 5 955-3802-2 ½ x 3/8" Steel Hex Bushing 6 925-3754 Hydraulic Pipe Holder Weldment 7 901-3713-2 Gate Indicator Pivot As - sembly 8 9[...]
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Page 42
Model 7200 -42- SPINNERS & GEARBOX SHAFT DRIVE[...]
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Page 43
Model 7200 -43- KEY PART NO . DESCRIPTION 1 901-3834-1 RH, 4-Point Paddle 3/8" 4/6-Per RH Spinner (Lower) 2-Per LH (Upper) 901-3834-1-AR Optional AR400 RH, 4-Point Paddle 3/8" 4/6-Per RH Spinner (Lower) 2-Per LH (Upper) (Optional) 2 901-3835-1 LH, 4-Point Paddle 3/8" 4/6-Per LH Spinner (Lower) 2-Per RH (Upper) 901-3835-1-AR Optional [...]
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Page 44
Model 7200 -44- KEY PART NO. DESCRIPTION 1 19-0029-2 Casting, Machined (Thru Holes) 2 19-0029-1 Casting, Machined (Tapped Holes) 3 19-0029-3 Assy, Pinion Shaft/Gear 4 19-0029-4 Assy, Cross Shaft/Gear 5 19-0029-5 Bearing Cone 6 19-0029-6 Bearing Cup 7 19-0029-7 Bearing Cone 8 19-0029-8 Bearing Cup 9 19-0029-9 Seal 1-3/4" 10 19-0029-10 End Plug,[...]
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Page 45
Model 7200 -45- SPINNER GEAR REDUCER - CENTER (1:1) #19-0030 KEY PART NO. DESCRIPTION 1 19-0029-2 Casting, Machined (Thru Holes) 2 19-0029-1 Casting, Machined (Tapped Holes) 3 19-0029-3 Assy, Pinion Shaft/Gear 4 19-0030-1 Assy, Cross Shaft/Gear 5 19-0029-5 Bearing Cone 6 19-0029-6 Bearing Cup 7 19-0029-7 Bearing Cone 8 19-0029-8 Bearing Cup 9 19-00[...]
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Page 46
Model 7200 -46- CORNER GEAR REDUCER - RIGHT HAND IMPORTANT! USE #80-90 WT. GEAR LUBE OIL ONLY . DO NOT USE GREASE FOR LUBRICANT. OUTPUT INPUT KEY 1000 RPM DRIVE PART NO. 540 RPM DRIVE PART NO. DESCRIPTION 19-0036 19-0035 Complete Gearbox 1 19-0031-1 19-0031-1 Casting, Machined (Tapped Holes) 2 19-0031-2 19-0031-2 Casting, Machined (Thru Holes) 3 19[...]
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Page 47
Model 7200 -47- HUBS, AXLE & TANDEM ASSEMBLY KEY PART NO. DESCRIPTION 1 75-0211 Hub Assembly Complete 15,000# 2 75-0211-2 Seal 3 75-0211-3 Bearing Cone 4 75-0211-4 Bearing Cup 5 75-0208-5 Bearing Cup 6 75-0208-6 Bearing Cone 7 75-0208-7 Washer 8 75-0208-8 Nut 9 75-0208-9 Cotter Pin 10 75-0208-10 Hub Cap 11 75-0208-11 Lug Nut - Flanged 12 75-020[...]
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Page 48
Model 7200 -48- LADDER, THIRD AUGER, GATE INDICATOR & LIGHTING 25[...]
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Page 49
Model 7200 -49- KEY PART NO . DESCRIPTION 1 924-3712-1 Lower Front Dust Cover 924-3712-1-TR Truck Mount Front Dust Cover 2 924-3762-2 Front Dust Cover Hinge 3 901-3713-1 Gate Indicator Pipe 4 925-3762 Gate Position Indicator Pointer Assembly 5 46-7000-1 Gate Indicator Decal 6 901-3707 Ladder 7 901-3701-38 Ladder Hanger Side Brackets 8 926-3703 3rd [...]
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Page 50
Model 7200 -50- See Page 52 For Oiler Instructions OIL-KIT 35[...]
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Page 51
Model 7200 -51- KEY PART NO. OEM PART NO. DESCRIPTION 1 952-0001-1-1 1001-6-B Oiler Body 6 Port Black 2 952-0001-1-2 1518-B Adj End Cap Oil Black 3 952-0001-1-3 4511 Plunger, Brass Adj End Cap 4 952-0001-1-4 1033 Piston, 2 Groove Alum, Short 5 952-0001-1-5 1004 Spring, Oiler 6 952-0001-1-6 1006 Washer, Rubber Lube Minder 7 952-0001-1-7 5011 O Ring,[...]
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Page 52
Model 7200 -52- INSTRUCTIONS FOR AUTOMATIC CHAIN OILER WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The automatic chain oiler attachment gives a squirt of clean oil to all roller[...]
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Page 53
Model 7200 -53- SYMPTOM PROBLEM SOLUTION AUGERS Augers shake or chatter Stiff roller chains - dry Loose roller chains Worn sprockets/chain Dry auger trough Lubricate roller chains Tighten roller chains Replace sprockets/chains Load auger trough w/manure Augers wobble/lift up & down Worn auger shaft bushings Worn auger hold down nylon bearings R[...]
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Page 54
Model 7200 -54- DATE SERVICE PERFORMED DATE SERVICE PERFORMED MEYER INDUSTRIAL SPREADER “MAINTENANCE RECORD” Model No.____________________ Serial No.____________________ Delivery Date:____________________[...]
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Page 55
Model 7200 -55- MEYER EQUIPMENT WHEEL TORQUE BOLT/STUD SIZE SOCKET SIZE PRESS FORMED WHEEL CENTER BOLT TYPE HEAVY DUTY WHEEL CENTER ½ 3/4 80 ft lbs Lug Bolt 85 ft lbs 9/16 7/8 80 ft lbs Lug Bolt 120 ft lbs 5/8 15/16 / 1-1/16 100 ft lbs Bevel or Flange Nut 160 ft lbs 3/4 1-1/8 Flange Nut 265 ft lbs TIRE INFLATION TIRE SIZE PLY PSI 11L-15 6 28 11L-1[...]
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Model 7200 -56- This Page Intentionally Blank[...]
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Model 7200 -57- This Page Intentionally Blank[...]
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Model 7200 -58- This Page Intentionally Blank[...]
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Page 59
Model 7200 -59- Manufactured by: Meyer Mfg. Corp . County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 · FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales @meyermfg.com Farm Equipment Buyers Trust the Name Meyer! Standard Equipment Specifications Model 7200 Bushels 550 (no ht. ext.) 720 (with ht. ext.) [...]
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A[...]