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Peugeot FB-0-1-2-4 manual

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Table of contents for the manual

  • Page 1

    WORKSHOP MANUAL 50 cm3 Motor FB-0-1-2-4 GB[...]

  • Page 2

    Trekker - Squab CONTENTS ENGINE P ART CYCLE P ART RECOMMENDA TIONS ELECTRIC EQUIPMENT 1 Designation Page - Contents, ............................................................. 1 - Main characteristics, ............................................ 2 - Maintenance plan, ................................................ 3 - Putting into service, ...[...]

  • Page 3

    Trekker - Squab TECHNICAL DA T AS Frame ENGINE MARKING XXXXXXXX FB2 Number T ype Main spécifications 2 IDENTIFICA TION MARK Identification plate FB2 ENGINE Forced-air cooled 2 stroke engine : - Bore and stroke : ................................................ 40 x 39.1 - Cylinder capacity : ............................................. 49.13cm3 -[...]

  • Page 4

    Trekker - Squab MAINTENANCE PLAN C PLAN A PLAN B 500 km or 3 mois 5000 km or 2500 km* 10000 km or 5000 km* * reforced maintenance 3 Depending on how the scooter is used, it is recommended to apply either - The normal maintenance plan or - The reinforced maintenance plan. The normal maintenance plan includes: - Visit at 500 km or 3 months Plan A - P[...]

  • Page 5

    Trekker - Squab INSTRUCTIONS FOR MAKING OPERA TIONAL 4 1. Preparation of the battery (dry charged) - Remove the battery . - Remove the six cell caps and the breather tube cap. - Fill the battery with électrolyte up to the level marked UPPER LEVEL (35% sulphuric acid 1.28 g/CM3), Ref : ........................................................... 1 l[...]

  • Page 6

    Trekker - Squab TIGHTENING TORQUES AND SPECIAL TOOLS TIGHTENING TORQUES SPECIAL T OOLS 5 Engine Assembly screws for : - Housings : ........................................................ 1m.daN - Covers : ............................................................ 1m.daN - Intake connecting part : .................................... 1m.daN - Sta[...]

  • Page 7

    Trekker - Squab REMOV AL 6 64765 752026 68 007 750806 Removal of the engine - Remove : - All side casings - Disconnect : - Fuel line from the carburettor , - Fuel tap vacuum hose, - Oil pump control cable - Throttle control cable, - Oil iniet piping at the pump (large hose) - Radio interference suppressor cap - Rear brake control cable Disconnect :[...]

  • Page 8

    Trekker - Squab 752370 7 REMOV AL Removal of the oil pump - Unclip the oil inlet pipe to the carburettor . - Unscrew the 2 hex head socket screws. - Remove the oil pump and the control flange. - Remove the 2 square fastening nuts Q from their housings. - Remove the flexible washer lodged between the pump and the shaft bearing of the oil pump. - Adj[...]

  • Page 9

    Trekker - Squab REMOV AL 8 752237 Rdl 12,35x19,75x1 Make careful note of where this tool comes level with the starter ring gear plate of the starter motor in order to make sure, when refitting, that the pressure plate fits correcte into the grooves of the crankshaft. - Loosen the fastening nut (right-hand thread) of the gear plate of the drive pull[...]

  • Page 10

    Trekker - Squab REMOV AL 9 750807 64706 752168 69098 Removing the cylinder and piston - Remove the cylinder and cylinder-to- crankcase gasket. - Pack the crankcase mouth with clean cloth or paper . - Lean the engine to the left and take out the wrist pin’s RH snap ring. - Push the wrist pin from the left to the right; this opération does not req[...]

  • Page 11

    Trekker - Squab 752168 750069 REFITTING 10 64706 64710 69104 750808 Closing the crankcase halves - Position both locating dowls in the LH crankcase: - Put the crankcase gasket in place (no oil, no grease). - Position the RH crankcase and fit it on being careful not to damage the oil seal where it meets the cotter key . -Screw the extended nut 75006[...]

  • Page 12

    Trekker - Squab REFITTING 11 côté couvercle ARBRE INTERMÉDIAIRE rondelle souple rondelle métal Refitting the transmission case - Replace the oil seals and bearings if necessary by the appropriate “ heating and drift >, method. - Check that the outlet channels are clear : Removal of the case. Outlet between the oil seal and the rear wheel b[...]

  • Page 13

    Trekker - Squab REFITTING / FITTING 12 2 752127 752361 1 C. Refit the primary transmission. Fitting a variator W arning: do not delete any piling up element or reduce the dimensions. This would lead to a tightening of the nut on the grooves of the crankshaft assembly and not on the fixes driven face and hence would destroy the crankshaft assembly .[...]

  • Page 14

    Trekker - Squab FITTI NG 13 Good 1 No good 2 1 Fitting the reed valve and intake pipe - Check: the condition of the petals and the seats. - lnstall in the following order on the crankcase: - Fasten all the parts using 4 screws (L = 28mm), and tighten to 1 m.dan. Fitting of the «clutch drive pulley» assembly and the belt - Introduce the belt to th[...]

  • Page 15

    Trekker - Squab Bleed screw FITTING 14 Mark PARTIE CYCLE Fitting the cooling systern - Position and fasten the fan onto the rotor (4 screws L = 1 8). T ighten to 1 m.dan. - Position and fasten the cylinder case and cooling cover (4 screws M = 25). Make sure that it is fastened correctly around the sensor . - T ighten to a torque of 1 m.dan. Fitting[...]

  • Page 16

    Trekker - Squab ELECT RIC EQUIPMENT 15 a b 5k Ω 5k Ω 3 4 5 6 1 26 5 on off 6 3 1 4 2 12V 4Ah 15 c a 1 10 8 7 6,7 Ω 5w 9 5,9 Ω 30w 11 26 B 1,2w 5/21w 12V 4Ah A 0,75 Ω 4w 13 3 x 1,2w 15w 15 14 27 1 - Flywheel a - ignition b - sensor 2 - Ignition switch 3 - (CDI) ignition unit 4 - High voltage coil 5 - Interference suppresser 5 KW 6 - Spark [...]

  • Page 17

    Trekker - Squab 16 ELECT RIC EQUIPMENT a d b c 1 110 Ω 750 Ω 0,4 Ω 0,7 Ω V alue flywheel control 1 - Flywheel a - ignition b - sensor c - alternative current d - battery charge current 1 - Y ellow wire 2 - Green-black wire 3 - Heating resistance (PTC) 4- W a x 5 - Membrane 6 - Intermediate fluid 7 - Push piston 8 - Return piston 9 - Return [...]

  • Page 18

    Trekker - Squab C 5/21w 12V 4Ah 4x 10w D 1,2w 1,2w E 5 on off 5A 0,75 Ω 4w 6 3 1 4 10/07/97 25 26 15 24 14 27 16 23 22 20 19 21 17 18 28 10Ω 100Ω 2 b 7 d c 1 17 1 - Flywheel c : alternative current d : battery charge current 2 - Ignition switch 7 - Regulator , rectifier b : regulator , rectifier (DC) 14 - Rear and stop light 15 - Battery 16 -[...]

  • Page 19

    Trekker - Squab 4x 10w D 1,2w 5A 5 on off 6 3 1 4 12V 4Ah 21 20 19 16 2 15 2 - Ignition switch 15 - Battery 16 - 5A Fuse 19 - Turn signal relay 20 - Indicator control 21 - Indicator bulbs D - Indicator telltale 18 ELECT RIC EQUIPMENT 1. Key switch to OFF No display should appear on the multimeter . If a value is displayed (for example 0.5mA), eithe[...]

  • Page 20

    Trekker - Squab 19 ELECT RIC EQUIPMENT 5/21w 12V 4Ah 5A 0,75 Ω 4w 5 on off 6 3 1 4 15 27 14 24 16 2 23 26 25 2 - Ignition switch 14 - Rear and stop light 15 - Battery 16 - 5A Fuse 23 - Stop contact switch 24 - Starter motor relay 25 - Starter motor control 26 - Starter motor 27 - Current limiter ST ARTER MOTOR CIRCUITS Operating principle : The s[...]

  • Page 21

    Trekker - Squab a d b c b B 1,2w C 5/21w 12V 4Ah 4x 10w D 1,2w 1,2w E A 5 on off a 5A 5k Ω 5k Ω 5,9 Ω 30w 6,7 Ω 5w 0,75 Ω 4w 13 6 3 1 4 3 x 1,2w 15w 25 26 15 24 14 27 16 23 22 20 19 21 17 18 28 3 4 5 6 1 10 8 11 9 7 10Ω 100Ω 2 Squab 50 without dipped headlights 20[...]

  • Page 22

    Trekker - Squab a b b C 5/21w 12V 4Ah D 1,2w 1,2w E 22 25 24 5 on off a 5A 5,9 Ω 30w 6,7 Ω 5w 0,75 Ω 4w 35/35w 13 33 5w 6 3 1 4 B 1,2w 12 H L A 3 x 1,2w 4 3 7 9 11 28 18 17 19 20 21 10Ω 26 23 15 27 16 14 2 21 T rekker 50 all types and Squab 50 with main beam + dipped headlights[...]

  • Page 23

    Trekker - Squab 22 * According to the model 2 2 A Instrument panel lighting B Headlamp telltale C Low oil level telltale D Indicator telltale E Fuel gauge receiver 1 Flywheel a ignition b sensor c alternative current d battery charge current 2 Ignition switch 3 CDI ignition unit 4 High voltage coil 5 Interference suppresser 5 KW 6 Spark plug 5 KW 7[...]

  • Page 24

    Trekker - Squab Note 2 23[...]

  • Page 25

    Trekker - Squab PEUGEOT MOT OCYCLES RECOMMENDS 2 STROKE OIL - ESSO 2T SPECIAL ................. 1 LITRE ........ Ref. : 753752 - ESSO 2T SYNTHETIC ............ 1 LITRE ........ Ref. : 753759 TRANSMISSION CASE OIL - GEAR OIL GX-SAE 8OW-90 ... 2 LITRES ..... Ref. : 753009 HIGH TEMPERA TURE GREASE - SKF LGHT 3/0.4 .....................................[...]

  • Page 26

    N° 1 1.753784.00 recommends Dans un souci constant d'amélioration Peugeot Motocycles se réserve le droit de modifier , supprimer ou ajouter toute référence citée DC/PS/SH Imp. en U.E 10/07/98[...]