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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Powermatic 66, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Powermatic 66 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Powermatic 66. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Powermatic 66 should contain:
- informations concerning technical data of Powermatic 66
- name of the manufacturer and a year of construction of the Powermatic 66 item
- rules of operation, control and maintenance of the Powermatic 66 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Powermatic 66 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Powermatic 66, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Powermatic service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Powermatic 66.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Powermatic 66 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Opera ting Instructions and Parts M anual 10-inch Tabl e S a w M odel 6 6 shown w ith op tional e xte nsion table and legs , mobile ba se , and mo tor cove r WMH T OOL GR OUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No . M - 0460231NT Ph.: 800-274-6848 Revi s ion G 1/ 05 www.wm ht oolgroup. co m Copyri ght © W MH Tool Group[...]
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Page 2
2 Thi s m anual has been prepared f or t he owner and operat ors of a Powerm atic 66 Table S aw. Its purpose, aside f rom m achi ne operation, i s to promot e saf e t y using accept ed operati ng and m aintenanc e procedur es . To obt ain m aximum l ife and eff icienc y f rom your tabl e s aw and to aid i n using i t safel y, please read t his m an[...]
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Page 3
3 Ta ble o f C onte nts W a r r ant y and Ser v ice .............................................................................................................................. 2 Warn ing ................................................................................................................................................... 4 Int roduct[...]
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Page 4
4 Wa r n i n g 1. Read and under st and t he enti r e owners manual before attempti ng as sem bly or operat i on. 2. Read and understand t he w ar ni ngs po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w it h all of t hes e warning s m ay cause s er iou s i njur y. 3. Replac e the warning l abe l s if they bec om e obscured or [...]
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Page 5
5 blah blah blah 20. Keep vi sitor s a sa f e di s t ance from the work area. Keep ch il d ren away. 21. Make your w ork shop chi ld pr oof w i th padlock s, m aster swit c hes or by r em ov i ng s t ar t er keys. 22. G i v e your work undiv ided attenti on. Looking around, c arr ying on a conv ers ati on and “horse-play ” are carel ess act s t[...]
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Page 6
6 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v er i n g the safe oper ati on and mai ntenance proc edures f or a Powerm at i c Model 66 Tabl e Saw . T his m anual cont ains instruc tions on instal lati on, safet y precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m achine has[...]
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Page 7
7 Unpacking Open shi pping cont ainer and chec k f or s hippi ng dam age. Report any damage im mediatel y t o your di stri butor and s hi pping agent . Do not discar d any shippi ng m a t erial unti l the Tabl e Saw is assembl ed and runni ng pr oper ly . Com pare t he content s of your cont ai ner with t he f o ll ow i ng parts li s t to mak e s u[...]
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Page 8
8 Instal l ation and A ssembl y Too l s re q u ired for assembl y: 7/16, 9/ 16, 3/8 and 1/2” wrenches 1/8 and 3/ 32” he x wrenches Fl a t head s crewdriv er Hamm er and w ood bl ock (or r ubber hamm er) 1. Rem ove box and wood crat ing com pletely from around saw . 2. Use a 9/16” wrench to r emov e the car r i age bolt , hex nut and w asher h[...]
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Page 9
9 3. Lev el the e x tensi on w i ng w i th t he s a w t able acros s its enti re widt h, usi ng a st rai ght edge and hamm er w i th block of wood (or rubber hamm er). S ee Fi gure 5. As each area of the wing becom es fl ush w i th the t able, t ighten the scre w un der that area. Conti nue unti l all three scr ews are f ull y tight ened. 4. Repeat[...]
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Page 10
10 2. W ith a 3/8" w r enc h, reach thr ou gh the m otor opening i n the stand and tight en the square head setscr ew (A, F igure 8) int o t he groo v e of t he s haf t. (NOTE: The groov e will be i n the proper posit ion if the end of the shaft is m ade f lush wit h the oppo sit e s i de of the trunni on hol e.) Then tight en the he x nut (B,[...]
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Page 11
11 Make sure t he v oltage of y our power suppl y m a tc hes t he s pec ifi ca ti ons on the motor plate o f the m achi ne. Ext ensi on Co rds If an ex tension cor d i s necessary, m ake sure the cord r ating i s s uit able f or the a m perage listed on the m achine's m otor plat e . An undersize cor d w ill ca us e a dr op in lin e v o lt age[...]
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Page 12
12 5. The bl ade must be kept centered wit h the slot i n the t abl e i nsert t o ensure cl earance at b oth t he 90 degr ee and 45 degree po siti ons. Aft er ali gn m ent, secure the t able to t he cabi net by re-tight ening the thr ee mount ing scre ws (F i gure 15). Tilt St op Adju stmen t Using a com binati on square, check the 90 degree (0) an[...]
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Page 13
13 Splitter A lignm ent One of t he m ost criti ca l ad j us t ments to hel p av o i d kic kback is the s pl it ter adj ust m ent. I t should be chec ked and readjusted, if requi red, aft er each b l ade change. 1. Lif t the mi ter gauge bar sl ightl y out of its slot . Plac e a c om bi nation square agai nst the side of the r aised up m iter gauge[...]
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Page 14
14 If t he s aw rai s i ng arm has been re-l ocated, t he tabl e m ay have t o be realigned so as to pr o v i de cl earance between the saw blade and t able insert s l ot. The spli tter w i ll al s o hav e to be real igned. NOT E: The sa w arm setscre w m ust be ti ght to av o i d the poss i bility o f m o v e m ent w hi ch coul d cause the bl ade [...]
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Page 15
15 • Appl y i ng f eed f or c e w hen ri pping t o the cutoff (free) s ec tion of t he w ork piece instead of t he s ec tion bet ween t he saw blade and f ence. • Rippi ng wood that is t w i sted (not f l at), or does not hav e a strai ght edge, or has a twisted gr ai n. 3. T o mi n im ize or pre v ent i njur y from kickbacks: Av o i d conditio[...]
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Page 16
16 9. Bev e l ri pp i ng cuts shoul d always be made with t he f ence on t he r i ght side of t he s aw blade so t hat the bl ade ti lts away f rom t he f ence and mi nimizes the po ss i bili ty of t he work bindi ng and the resul ti ng k i c k bac k. Rip S awin g 1. Rippi ng i s where the work pi ece is f ed w i th the grai n into t he s aw blade [...]
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Page 17
17 6. Nev er push in a locat ion such that the pushing hand i s i n line wit h the blade. Mo v e the hand servi ng as a hold-do w n a safe dist ance f ro m the blade as the c ut near s com p leti on. 7. F or v ery narrow ri pping where a push sti ck cannot be u sed, us e a pu s h bl ock or auxi liary fenc e. Always push the workpi ece com p l etely[...]
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Page 18
18 3. F or 90 degree crosscutt ing, m ost operator s pref er t o us e t he left -hand mit er gauge s l ot. W hen using it i n this positi on, hol d the workpiec e against the m iter gauge w i th the lef t hand and use t he right hand to adv ance the workpi ece, as sho wn in F igure 32. W hen using t he right hand s l ot f o r mit er and com pound c[...]
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Page 19
19 NOT E : W hen m aking com pound m iters (wit h blade t i lted) use the m i t er gauge i n the right hand s l ot to pr ovi de mor e hand cl earance and saf ety. 3. Hav e the bl ade e x tend onl y 1/8" abo v e the top of the workpi ece. Ex pos ing t he blade abov e t h i s point can be hazar dous. Dado Cu tti n g Dadoing i s cutt ing a w i de[...]
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Page 20
20 Al ternativ e l y, drilled and t apped holes i n the tabl e top allow the use of wing nut s and washers as a met hod of c l a m ping. If th i s m ethod of f astening is used, prov ide sl ots in the f eather board f or adjustment . Fi gure 37 shows a met hod o f att ach i ng and us e of t he f eat her board as a v er tical comb. T he hori zontal [...]
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Page 21
21 Fi gure 40[...]
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Page 22
22 Tr oubleshoot ing Trou ble Pr obab le Ca use Re medy Til t or raising clam p k nobs not ti ghtened. Ti ghten knobs. Bl ade out of balanc e. Change blade. [page 9] Bad m otor. Replac e mot or . Exc es s iv e vibr at ion. Loose arbor or m ot or shea v e. Ti ghten set screws . [ page 13] Mi ter gauge out of adjustm ent . Reset stop s and poi nt er.[...]
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Page 23
23 Optional A ccessori es 709689 Scor i ng Saw attachm ent ret ro fit kit . 2042335 Mobil e base ex tended for Model 66 S aw (cl os ed stand) . 2042336 Mobil e base standard ( f it s saw s tand onl y). 2042342 Mobil e base open bott om for Model 66 Saw (open s tan d). 2042372 Mobil e base with 30" f ence wit h Rout-R-Li ft. 2195042K Accu-F enc[...]
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Page 24
24 Part s L i st: T runnio n A ssem bly Index No. P art No . Descrip t ion Siz e Qty ................. 2810012 .................. Tr unni on A ssembl y (Items 1 thru 65) ............ ......................................... 1 ................. 2271035 .................. Han dw heel Assem bly (Item s 2 thr u 7) .......... ..........................[...]
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Page 25
25 Index No. P art No . Descrip t ion Siz e Qty 58 ............. 3530006 .................. Nut .............................................................. 5/8-1 2 ACM E .................... 1 59 ............. 3604036 .................. Pointer......................................................... ......................................... 1 6[...]
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Page 26
26 T runni o n A ssembly[...]
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Page 27
27 Par t s List: Miter Gauge Index No. P art No . Descrip t ion Siz e Qty ................. 2471015 .................. Mitre G auge A ssembly (It e m s 1 T hru 14) ........... ................................... 1 1 ............... 3044053 .................. Mitre G auge B ar ................................................ ........................[...]
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Page 28
28 Par ts List: Split ter an d Guard A ssembly Index No. P art No . Descrip t ion Siz e Qty ................. 2787008 .................. Spl i tte r Re ar S upport As sembl y (Item s 1 thru 7) ................................... 1 1 ............... 6715034 .................. Hex H ead Cap S c r ew ........................................ 5/16 -18 x[...]
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Page 29
29 Splitter and Gu ard A ssembly[...]
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Page 30
30 Par ts List: Stan d Assem bly Index No. P art No . Descrip t ion Siz e Qty 1 ............... 6716031 .................. Hex H ead S c r ew ................................................ 3/8- 16 x 1 ................... 9 2 ............... 6861300 .................. Lock Was h e r ...................................................... 3/8 ......[...]
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Page 31
31 Stan d Assem bly[...]
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Page 32
32 Par ts List: T a ble Ext ens ion an d Legs ( Optional A ccessory) Index No. P art No . Descrip t ion Siz e Qty ................. 2389003 .................. Exten sion Kit ( Ite ms 1 thru 10) .......................... ................................... 1 ................. 2423001 .................. Exten sion Table S upport Leg A ssembly (It e [...]
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Page 33
33 El ectri cal Connections[...]
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Page 34
34[...]
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Page 35
35[...]
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Page 36
36[...]
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Page 37
37 M aintenance Checklist Model 66 Table Saw These shoul d be per f orm ed m onthly, or more fr equently if needed: [ ] Inspect enti r e m achi ne for loose bol t s, nuts, screws. Tighten and r epl ace as necessary. [ ] Thor oughly cl ean t runn ion ar ea, remov ing sawdust and c hi ps w i th soft bri st l e br ush. [ ] Rem o v e pitc h f rom trunn[...]
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Page 38
38 NOT ES[...]
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Page 39
39[...]
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Page 40
40 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm h t oo l group. c o m[...]