Powermatic COS18 manual

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Table of contents for the manual

  • Page 1

    OWNER’S MA NUA L Model COS18 Cut- Of f Saw Left-Hand m odel shown, with 8' and 4' opt i onal rol l er tabl es WM H TOOL GROUP Industr i al Machinery Divisi on 427 Sanford Road LaVe rgne, TN 37086 Ph: 800-248- 0144 Fax: 800-274-6840 E-m ai l : powerm at i c@ wm htool gr oup. com M - 0460277 10/03 Rev. B www.wm htool gr oup. c om Copyri g[...]

  • Page 2

    2 Thi s manual has been pr epared for the ow ner and oper ators of a Powermati c M odel CO S18 Cut- Off Saw. I ts purpos e, aside from proper mac hine oper ation, i s to prom ote safety through the use of accepted cor rec t operati ng and mai ntenance proc edures . Com pletely read the safety and mai ntenance inst ruct ions before oper ating or ser[...]

  • Page 3

    3 TA BLE OF CONTENT S Safety R ules ............................................................................................................................................... 4-5 Safety D ecals ................................................................................................................................................ 6 Spe [...]

  • Page 4

    4 SA F ETY RUL ES As w it h al l m ac hi nes, ther e i s a certai n am ount of hazard i nv ol v ed w i t h the use of t hi s cut- of f s aw. Use t he m achi ne wit h the r espect and caut i on dem anded where saf ety precaut i ons are concer ned. W hen norm al safet y pr ec auti ons are ov er l ook ed or i gnor ed, personal i nj ur y t o t he oper [...]

  • Page 5

    5 Job c omple tion. If t he operat or l eav es the m achi ne area f or any r eason, t he cut -of f saw s hould be t urned "of f " and t he bl ade should c om e to a c om pl et e stop bef ore hi s depart ure. In addi t i on, i f the oper ati on i s com pl et e, he should cl ean t he saw and the w ork area. NEVER cl ean the saw w i t h powe[...]

  • Page 6

    6 SAFE TY Fa miliar ize you rs elf w ith th e lo ca tion and c ont ent of t hese decal s on your m ac hi ne. FI G URE 1[...]

  • Page 7

    7 SPECIF ICA TIONS: COS18 Cut-Off Saw Stoc k num ber ( C O S18L) ..................................................................................................................... 1791294 Stoc k n umbe r (C OS18 R) .................................................................................................................... 1791289 Moto r [...]

  • Page 8

    8 FEA TURES: COS18 Cut-Off S aw FI G URE 2[...]

  • Page 9

    9 RECEIVING Open shi pping c rat e and check f or s hippi ng dam age. Repor t any dam age i m m ediat el y t o your di str ibut or and shi ppi ng agent. Bef or e us i ng the cut -of f saw , read t he i nstruc ti on m anual thoroughl y f or ass em bl y, m ai nt enance and saf et y ins tr uc tion s . Con ten t s of crat e: 1 Cut-of f saw 1 Handwheel [...]

  • Page 10

    10 ELECT RICA L CONNECT IONS WA RNING : El ect ri cal co n n ecti o n s mu st be m ade by a qualified e lec tr icia n in com plianc e will a ll re l evant co d es. T he ma chine mus t be prope rly grounde d to hel p p r even t el ectri cal sh o ck an d po ssib l e deat h. A power plug i s not prov i ded w i t h the COS18. You m ay ei t her c onnect[...]

  • Page 11

    11 DUST COLL ECT ION Powerm ati c r ecom m ends the use of a dust col l ect i on system with t hi s cut- of f s aw. The col l ect or should hav e suf f i ci ent capac i ty (600 CFM) f or thi s s ize m achine. Mount t he dust col l ec tor v i a a 4" hose t o the outl et on t he bl ade acc ess door. OPERATING CONT ROL S Control but t ons are in [...]

  • Page 12

    12 7. Re-i nstal l c l ear panel and c l ose bl ade access door, f asteni ng i t securel y. NOT E: A sensor sw i t ch on t he door w ill a ut oma tica lly s hu t down the saw i f t he door is opened whil e t he blade i s m ov i ng. WA RN ING: Do not r ec onnect powe r, a ir or e lec tr ic, without inter nal cle ar pa nel in pl ace and door securel [...]

  • Page 13

    13 To mount rolle r ta bles to s aw: 1. Mount an angle br acket t o the pr e-dr illed holes i n the side of the saw cabi net with f our M8 x 20 hex c ap screws and f our M 8 f l at was her s (F i g. 10). Do not f ul l y t i ghten y et . 2. Place t he rol l er t abl e upside down on a fl at surf ace and at tac h the l eg assembl i es with f our M 8 [...]

  • Page 14

    14 8-FOOT TA BLE GU ID E 1. T he 8-f oot tabl e c om es w it h a gui de and scale. The gui de shoul d be mount ed to the edge of t he tabl e wit h six M 8 x 27 square head bol t s, six M8 f lat washers and six M8 hex nut s (F i g. 13) . 2. A tt ach t he t hree stops to t he 8-f oot t abl e guide ( Fi g. 13). T hese s tops can be sli d t o any poi n[...]

  • Page 15

    15 5. Now pl ace t he board f lush against t he f enc e and agai nst t he rai l of the r ol l er t abl e(s). I f necessary, shif t a r ol l er t abl e hori zont al l y t o bri ng i t i n l i ne wit h t he f ence. 6. W hen f i nal adj ustm ents hav e been m ade and r e-chec ked on t he rol l er t abl es, t i ghten all screws/nuts connect ing t he ro[...]

  • Page 16

    16 BELT REPLACEMENT 1. Rel ease tensi on on the v -bel t and rem ov e old bel t . 2. Make sure t he new belt i s properl y sit uated int o t he v -groov es of t he pul l ey. 3. Tensi on new belt . OPERATION WARNING: Do no t p l ace you r h and s clo se to th e gu ard /cl amp at an y time during ope ra tions . A ll guards must be in st all ed b efo [...]

  • Page 17

    17 OPTI ONA L ACCESSO RIES - COS18 Cut-Off Saw Part No . Descrip t i o n 6827037 ............. 8' Ro l l er Tab le 6827038 ............. 4' Ro l l erTab le 6080157 ............. Bl ade, 18" 120T , 1" B or e 6080158 ............. Premium Bl ade, 18" , 120T , 1" B or e[...]

  • Page 18

    18 PARTS LI ST: Table & M otor Assembly (COS18 Cut-Off Saw) Index Pa rt No. No . Descrip t i o n Si ze Q ty. 1 ......... COS1 8- 101L ...........C as ting Ta ble (Le f t H and) ........................... .......................................... 1 1 ......... COS1 8- 101R ..........Cas ting Ta ble ( Righ t H and) ........................ ....[...]

  • Page 19

    19 PARTS LI ST: Table & M otor Assembly (COS18 Cut-Off Saw) conti nued Index Pa rt No. No . Descrip t i o n Si ze Q ty. 43 ........ TS- 1540021 ........... Hex Nu t ..................................................... M4x0.7P ............................. 3 44 ........ TS- 1491101 ........... Hex Ca p Sc rew ...................................[...]

  • Page 20

    20 Table & M otor Assem bly – Left H and (COS18 Cut-Off Saw)[...]

  • Page 21

    21 Table & M otor Assem bly – R ight Hand (COS 18 Cut-Off Saw)[...]

  • Page 22

    22 PARTS LI ST: Stand Assembly (COS18 Cut-Off Saw) Index Pa rt No. No . Descrip t i o n Si ze Q ty. 1 ......... COS1 8- 201L ...........S t and (Lef t Hand) ....................................... ....................................... 1 1 ......... COS1 8- 201R ..........St and (Ri ght Hand) ..................................... .................[...]

  • Page 23

    23 Stand Assembly – Left Hand (COS18 Cut-Off Saw)[...]

  • Page 24

    24 Stand Assembly – Right Hand (COS18 Cut-Off Saw)[...]

  • Page 25

    25 PARTS LI ST: Air Contr ol Assembly (COS18 Cut-Off S aw) Index Pa rt No. No . Descri p t i o n Si ze Qty. 1 .......... COS18 -3 01 ................. T oggl e Joi nt .......................................... ........................................... 1 2 .......... COS18 -3 02 ................. Sha ft ............................................[...]

  • Page 26

    26 Air Contr ol Assembly – Left Hand (COS18 Cut-Off S aw)[...]

  • Page 27

    27 Air Contr ol Assembly – Right Hand (COS 18 Cut-Off Saw)[...]

  • Page 28

    28 PARTS LI ST: Safety Guard Assembly (COS18 Cut-Off Saw) Index Pa rt No. No . Descrip t i o n Si ze Q ty. 1 ......... COS18 -4 01 ................ Spe cial Fix ed P in, gu ide r ....................... .......................................... 1 2 ......... TS- 0561051 ................ He x Nut ................................................. 1/[...]

  • Page 29

    29 PARTS LI ST: Safety Guard Assembly (COS18 Cut-Off Saw) conti nued Index Pa rt No. No . Descrip t i o n Si ze Q ty . 53 ........ TS- 1540041 ................ Hex Nu t ................................................. M6 x1P ................................ 4 54 ........ COS1 8- 454L ............... P neum at i c G uard ( Lef t Hand) .............[...]

  • Page 30

    30 Safety Guard Assembly – Left Hand (COS18 Cut-Off Saw)[...]

  • Page 31

    31 Safety Guard Assembly – Right Hand (COS18 Cut-Off Saw)[...]

  • Page 32

    32 PARTS LI ST: 4' Roller Table Assembly (COS18 Cut-Off S aw) # 6827038 Optional A ccessory Index Pa rt No. No . Descri p t i o n Si ze Qty. 1 ......... COS1 8- 501 .............. Ro ller Tab le ............................................ 4’........................................ 1 2 ......... COS1 8- 502 .............. Ro ller ...........[...]

  • Page 33

    33 4' Roller Table Assembly (COS 18 Cut-Off Saw) # 6827038 Optional Accessory[...]

  • Page 34

    34 PARTS LI ST: 8' Roller Table Assembly (COS18 Cut-Off S aw) # 6827037 Optional A ccessory Index Pa rt No. No . Descri p t i o n Si ze Qty. 1 ......... COS18 -6 01 .................. Guide Ra il ............................................ 8’ ........................................ 1 2 ......... COS1 8-6 02 .................. Scale........[...]

  • Page 35

    35 8' Roller Table Assembly (COS 18 Cut-Off Saw) # 6827037 Optional Accessory[...]

  • Page 36

    36 PARTS LI ST: Pneum atic Diagr am (COS18 Cut-Off S aw) Index Pa rt No. No . Descri p t i o n Si ze 1 ......... COS18 -2 11 ................ Emerg en cy Bu tton ................................. 2 ......... COS1 8-1 40 ................ T ube Fit t i ngs (L t y pe) ............................. 1/8 "x 6 3 ......... COS1 8-2 15 ................[...]

  • Page 37

    37 PARTS LI ST: Pneum atic Diagr am (COS18 Cut-Off S aw) conti nued Index Pa rt No. No . Descri p t i o n Si ze 50 ........ COS1 8-23 5 ................. T ube F i t t i ngs (L ty pe) ............................ 3/8 ”x 6 51 ........ COS1 8-23 4 ................. T ube F i t t i ngs (L ty pe) ............................ 3/8 ”x 10 52 ........ C[...]

  • Page 38

    38 ELECT RICA L SCHEMAT I C (COS18 Cut-Off Saw)[...]

  • Page 39

    39 Pr eventiv e M aintenance Check li st for M odel C OS18 Cut- Off Saw [ ] W ork ar ea ar ound m achi ne m ar k ed of f c l ear l y . [ ] Non-ski d f l oor str i ps i n area where operat or nor m al l y stands. [ ] I nspect enti r e m achi ne f or l oose bolt s, nut s, screws. Ti ght en and r epl ac e as necessary. [ ] Cl ean t abl e ar ea, rem ov[...]

  • Page 40

    40 W MH T ool G r oup 427 Sanf or d Road LaVergne, TN 37086 Phone:( 800) 248- 0144 Fax : (800) 274- 6840 E-m ai l : powerm at i c@ wmht ool group. com W e b s i t e : www. wm ht o o l g r oup.com[...]