Schneider Electric Altivar 12 manual

BBV28581 www.schneider-electric.com 2354235 11/2008 Altivar 12 Variable speed drives for asynchronous motors User manual 05/2010[...]

[...]

BBV28581 05/2 010 3 Content s Contents ___________________ _________________ _____________________ _____________________ _____________________ _ 3 Important informati on __________________ ________________ _____________________ _____________________ ______________ 4 Before you begin_____ _____________________ _________________ _____________________[...]

4 BBV28581 05/2 010 Import ant information NOTICE Read these instruction s carefully, and l ook at the equip ment to become famili ar with the device bef ore trying to insta ll, opera te, or maintain it. The following speci al messages may appear throughout t his documentation or on the equipme nt to warn of potentia l hazards or to call attention [...]

BBV28581 05/2 010 5 Before you begin Read and understand these instru cti ons before perf orming any proced ure with this drive. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Read and understand this manua l before installing or operating t he Al tivar 12 drive. Install ation, adjustment, repai r, and mai ntenance must be performed b[...]

6 BBV28581 05/2 010 Before you begin Using motors in parallel Set Motor c ontrol type Ctt page 57 to Std . WARNING LOSS OF CONTROL • The designer of any contro l scheme must - consider the potential failure mod es of control paths and, for certai n critical control functions, - provide a means to achieve a safe state duri ng and after a path fail[...]

BBV28581 05/2 010 7 Document ation structure The following Alti var 12 technical d ocuments are available on the Schneider El ectric website (www.schneider-electric.co m) as we ll as on DVD-ROM (reference VW3A8200). User manual This manual describes how to in stall, commission, operat e and program the drive. Quick Start The Quick Start descri bes [...]

8 BBV28581 05/2 010 Sof tware enhancement s Since it was first marketed , the Altivar ATV 12 has been equipped with add itional functi ons. Software version V1.1 has now been updated to V1.2. This docum entation relates to version V1.2. The software version appears on the rating plate attached to th e side of the drive. Enhancements made to version[...]

BBV28581 05/2 010 9 Step s for setting up (also refer to Quick S t art) 1. Receive and inspect the drive v Check that the part number printed on the label is t he same as that on the purchase order. v Remove the Altivar from its packaging and check that it has not been damaged in transit. 2. Check the line voltage v Check that the line voltage is c[...]

10 BBV28581 05/2 010 Setup - Preliminary recommendations Prior to switching on the drive Prior to configuring the drive Using the drive with motor having a different size The motor could have different rati ng than drive. In case of small er motor, there is no specific calcula tion. The motor curre nt has to be set on Motor thermal current ItH para[...]

BBV28581 05/2 010 11 Drive ratings Single-phase supply voltage: 100…120 V 50 /60 Hz For three Phase Output 200/2 40 V motors Single-phase supply voltage: 200…240 V 50 /60 Hz For three Phase Output 200/2 40 V motors Three-phase supply voltage: 200…240 V 50 /60 Hz For three Phase Output 200/2 40 V motors (3) Size descript ion Motor Line supply [...]

12 BBV28581 05/2 010 Dimensions and weight s ATV12H018F1, 018M2, 037F1, 037M2, 037M3, 018M2, 018M3, 055M2, 075M2 ATV12H075F1, U15M2, U22M2, U15M3, U22M3 ATV12HU30M3, U40M 3 ATV12H a mm (in.) b mm (in.) c mm (in.) G mm (in.) H mm (in.) H1 mm (in.) Ø mm (in.) For screws Weight kg (lb) 018F1 018M2 018M3 72 (2.83) 142 (5.59) 102.2 (4.02) 60 (2.36) 131[...]

BBV28581 05/2 010 13 Mounting Mounting and temperature conditions Install the unit vertically, at ± 10° . Do not place it close to heating elements . Leave sufficient f ree space to ensure that the air required for cooli ng purposes can circ ulate from the bot tom to the top of the unit. Free space in front of unit: 10 mm (0.4 in.) minimum. We re[...]

14 BBV28581 05/2 010 Mounting Derating curves Derating curves for the nomi nal drive current (In) as a func tion of temperat ure, switching fr equency and mount ing type. ATV12H0 pp M2, ATV12H0 pp M3, ATV12H018F1 to ATV12H037F1 For intermedia te temperatures (e.g. 55°C (131°F)), in terpolate between two curves. Bus voltage measurement procedure D[...]

BBV28581 05/2 010 15 Mounting Installing the EMC plates EMC mounting plate: size 1 VW3A9523, size 2 VW3A95 24 or size 3 VW3A9525 to be ordered separately Mount the EMC mount ing plate to the holes i n the ATV12 using th e 2 screws suppl ied, as shown i n the drawings below. 1 2 2 2 2 1 1 2 2 1 2 2 1. 2 mounting screws 2. 4 x M4 screws for attac hin[...]

16 BBV28581 05/2 010 Wiri ng Recommendations Keep the power cable s separate from control ci rcuits with l ow- level signal s (detectors, PLCs, measuri ng apparatus, vide o, telep hone ). Always cross control and power cables at 90° if possible. Power and circuit protection Follow wire size recommendations acco rding to local codes and stand ards.[...]

BBV28581 05/2 010 17 Wiri ng WARNING RISK OF DRIVE DESTRUCTION • The drive will be damaged if in put line voltage is app lied to the output termi nals (U/T1,V/T2,W/T3). • Check the power c onnections befo re energizing t he drive. • If replacing anot her drive, verify that all wiring connections to the drive comply with wiring inst ructions i[...]

18 BBV28581 05/2 010 Wiri ng General wiring diagram (1) R1 relay contacts, for remote indicat ion of the drive status. (2) Internal + 24 V c . If an external source is used (+ 30 V c maximum), connect the 0 V of the source to t he COM terminal, a nd do not use the + 24 V c terminal on the drive. (3) Reference potentiometer SZ1RV1 202 (2.2 k Ω ) or[...]

BBV28581 05/2 010 19 Wiri ng Wiring labels ATV12H ppp F1 ATV12H ppp M2 ATV12H ppp M3 Input 120 V Output 240 V Input 240 V Output 240 V Input 240 V Output 240 V[...]

20 BBV28581 05/2 010 Power terminals Line supply is at t he top of the driv e, the motor power supply is at the bottom of t he drive. The power t erminals can be access ed without opening the wiri ng trap if yo u use stripped wi re cables. Access to the power terminals Access to the terminals if you use stripped wire cables Access to the line s upp[...]

BBV28581 05/2 010 21 Power terminals Access to the motor terminals if you use ring terminals Characteristics and funct ions of power terminals Terminal Function For ATV12 t Ground terminal All ratings R/L1 - S/L2/N Power supply 1-phase 100…120 V R/L1 - S/L2/N 1-phase 200…240 V R/L1 - S/L2 - T/L3 3-phase 200…240 V PA/+ + output (dc) to the bra[...]

22 BBV28581 05/2 010 Power terminals Arrangement of the power terminals ATV12H Applicable wire size (1) Recommended wire size (2) Tighteni ng torque (3) mm² (AWG) mm² (AWG) N·m (lb.in) 018F1 037F1 0 pp M2 0 pp M3 2 to 3.5 ( 14 to 12) 2 (14) 0.8 to 1 (7.1 to 8.9) ATV12H 018F1, 037F1, 0 pp M2, 0 pp M3 ATV12H 075F1, U pp M2, U15M3, U22M3 A TV12H U3[...]

BBV28581 05/2 010 23 Control terminals Keep the control ci rcuits away from the power cables. For cont ro l and speed reference circuits, we recommend u sing shielded twi sted cables with a pitch of bet ween 25 and 50 mm (1 and 2 in.), connecting th e shielding as outl ined on page 26 . Access to the c ontrol terminals To access the control termina[...]

24 BBV28581 05/2 010 Control terminals Characteristics and functions of the control terminals Terminal Function Electri cal characteristics R1A NO contact of the relay Min. switching capacity: • 5 mA for 24 V c Maximum switchi ng capacity: • 2 A for 250 V a and for 30 V c on inductiv e load (cos ϕ = 0.4 and L/ R = 7 ms) • 3 A for 250 V a and[...]

BBV28581 05/2 010 25 Control terminals Control connection diagrams The Logic inputs type nPL parame ter page 51 is used to adapt the op eration of the logic inp uts to the technolog y of the programmable controller outputs. • Set the parameter to POS for Source operat ion. • Set the parameter to nEG for internal Sink operation. • Set the para[...]

26 BBV28581 05/2 010 Wiri ng Electromagnetic compatibility (EMC) Note: The high frequency eq uipotential ground conn ection between the drive , motor, and cable shieldi ng does not eliminat e the need t o connect the ground (PE) conductors (green-ye llow) to the appr opriat e terminals on each unit. Se e Wiring recommendations on page 16 . Principl[...]

BBV28581 05/2 010 27 Wiri ng Installation diagram (example) 1. Non-shielded wires for the output of the status relay contacts. 2. Sheet steel grounded casing not supplied with the drive, to be mounted as i ndicated on the diagram. 3. PA and PC terminals, to the braking module DC bus 4. Shielded cable for connectin g the control/sig nalling wiring. [...]

28 BBV28581 05/2 010 Wiri ng EMC conditions for ATV12 pppp M2 C1 EMC category i s reached if len gth of shielde d cable is 5 m (16.4 ft) maxi mum and Switching fre quency SFr page 59 is 4, 8 or 12 kHz. C2 EMC category is reached if length of shield ed cable is 10 m (32.8 ft) maximum and Swit ching frequency SFr is 4, 8 or 12 kHz and if length of sh[...]

BBV28581 05/2 010 29 Check list Read carefully the safety inf ormation in the user manual and the cat alogue. Before starting up t he drive, please check the fol lowing points regarding mechanical and ele ctrical installa tions, then use and run the drive. For complete documentation , refer to www.schneider-electric.co m. 1. Mechanical installation[...]

30 BBV28581 05/2 010 Factory configuration Drive factory settings The Altivar 12 is factory-set for the most commo n operating conditions (motor rati ng according to drive rating): • Display: drive ready ( rd Y ) motor stopped or motor freq uency reference while ru nning • Automatic adaptati on of the deceleration ramp in the event of overvolta[...]

BBV28581 05/2 010 31 Basic functions Status relay, unlocking The R1 status relay is energiz ed when the drive power is appli ed with no fault detected. It de-energizes in the event of a dete cted faul t or when the drive power is re moved. The drive i s reset after a detected fault : • by switching off the driv e until the display disappe ars com[...]

32 BBV28581 05/2 010 Programming HMI description Functions of the display and keys (a) If illumi nated, indica tes that a value is displayed, for exampl e, (b) When changing a value the Conf iguration mode LED and the valu e LED are on steady. (c) If illuminated, indicat es that a unit is display ed, for example, AMP is display ed for "Amps&qu[...]

BBV28581 05/2 010 33 Programming Remote control Remote operation a nd programming by HMI is possi ble using the optio nal remote HMI part VW3A100 6. The dimensions are 70 mm (2.76 in) x 50 mm (2.76 in). Note: when connected, the remote cont rol shows an exact copy of the drive displ ay, it is totally inte ractive with the embedd ed keypa d. Note: S[...]

34 BBV28581 05/2 010 Programming First power-up At first power-up you are prompted to set Standard motor frequency bFr page 45 . Next time power is applied rdY appears. Operating mode selection is then po ssible using the MODE key as detai led below. Menus structure Access to menus and parameters is possible t hrough 3 modes: Reference rE F page 37[...]

BBV28581 05/2 010 35 Structure of p arameter t ables The modes, sect ions, menus, su b-menus and parameter tables descripti on is organized as below. Note: Parameters containing the sig n T in the code column can be modifie d with the drive ru nning or stopped Example: Configuration Mode - Complete menu (FULL) Code Name / Descr iption Adjustment ra[...]

36 BBV28581 05/2 010 Function comp atibility table Stop functions have priorit y over run commands. Speed references via logic command have priority over anal og references. Preset speed (page 70 ) PI regulator (page 72 ) Jog operation (page 68 ) Auto DC injection (page 67 ) Catch on the fly (page 92 ) Fast stop (page 66 ) Freewheel (page 66 ) Pres[...]

BBV28581 05/2 010 37 Reference Mode rEF Use the reference mode to monitor and if lo cal control is enabl ed ( Reference channel 1 Fr1 page 45 set to AIU1 ) adjust the actual reference value by rotating the j og dial. When local cont rol is enabled, the jog dial on the HMI acts as a potentio meter to change the reference value u p and down with in t[...]

38 BBV28581 05/2 010 Monitoring mode MOn When the drive is running, t he value displayed is that of one of the monitoring parameters. The defaul t value displayed is the mot or Output frequency rFr page 39 . While the value of the desired new moni toring parameter is being displayed, press a second ti me on the jog dial button to displ ay the units[...]

BBV28581 05/2 010 39 Monitoring mode MOn Code Name/Description Unit LFr T M External reference value Hz External keypad or lo cal force mode conf igured. Forced loca l reference FLOC page 63 set t o LCC and and Forced local assignment FLO page 63 different to nO . Displays the speed referenc e coming from the remote keypad . This value is not visib[...]

40 BBV28581 05/2 010 Monitoring mode MOn Code Name/Description StAt M Product status This parameter shows the state of the drive and motor. rdY rUn ACC dEc dCb CLI nSt Obr CtL tUn FSt nLP FrF rEM LOC v Drive ready v Drive running, the last si x segments to the right of the code al so indicate direction and spe ed. v Acceleration, the la st six segm[...]

BBV28581 05/2 010 41 Monitoring mode MOn Code Name/Description Unit MAI- Maintenance menu Parameters of MAI menu can’t be selected for moni toring LIS1 M State of logic i nputs LI1 to LI4 - Can be used to visualize the st ate of the 4 logic inputs LI. Example above: LI1 and LI3 are at 1; LI2 an d LI4 are at 0. LOS1 M State of the logic out put LO[...]

42 BBV28581 05/2 010 Monitoring mode MOn Code Name/Description Unit MAI- Maintenance menu (continu ed) rtHI M Run elapsed time display 0.01 Total time the motor has been powe red up. Range: 0 to 65535 hours. Value displayed is as desc ribed in the table below. Parameter resettable by servi ces Hours Display 1 0.01 10 0.10 100 1.00 1000 10.0 10000 1[...]

BBV28581 05/2 010 43 Monitoring mode MOn Code Name/Description Adjustment range Factory setting MAI- Maintenance menu (continued) dP2 M Last detected fault 2 - This parameter describes the 2nd detec ted fault. EP2 M State of drive at detected fault 2 - This parameter describes the state at the moment of the 2nd detected fault. See EP1 . dP3 M Last [...]

44 BBV28581 05/2 010 Configuration Mode ConF Configuration mode includes 3 pa rts: 1. MyMenu incl udes 11 factory set parameters (among them 9 visible by def ault). Up to 25 paramete rs are available for user cus tomiz ation using SoMove software. 2. store/rec all parameter set: these 2 funct ions are used to store and recall customer setti ngs. 3.[...]

BBV28581 05/2 010 45 Configuration Mode - MyMenu Code Name/Description Adjustment range Factory setting LFr T M External reference value -400 Hz to 400 Hz - This parameter allows to modify th e frequency reference with the jog dial. External keypad or loca l force mode configured . Forced local reference FL OC page 63 set to LCC and and Forced loca[...]

46 BBV28581 05/2 010 Configuration Mode - MyMenu How to control the drive locally In factory set tings "RUN" and th e jog dial a re inactive. To control the drive l ocally, adjus t the foll owing paramet er: set Reference channel 1 Fr1 page 45 to AIU1 (Integrated display with jog dial). LI assignment information It is possible with ATV12 [...]

BBV28581 05/2 010 47 Configuration Mode - Complete menu (FULL) Code Name/Descript ion Adjustment range Factory set ting CFG M Macro-configuration StS DANGER UNINTENDED EQUI PMENT OPERATION Check that the selected macro co nfiguration is compatible wit h the wiring di agram used. Failure to follow these instructions will result in death or serious i[...]

48 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Descript ion Adjustment range Factory set ting I_O- Input Output menu tCC M Type of control 2C 2C 3C v 2-wire control (see page 51 ) The open or closed state of the inp ut controls the runni ng or stopping. Example of "source" wiring: LI1: forward LIx: reverse v 3-wi[...]

BBV28581 05/2 010 49 Configuration Mode - Complete menu (FULL) 2 wire control diagrams (see page 51 ) I-O- drC- CtL- FUN- FLt- COM- t Reverse (1) Forward Forward Forward Reverse (1) 2-Wire with transient detecti on 2-Wire without tr ansient detectio n transient dete ction forwar d priority Drive powered and ready t Reverse (1) Forward Reverse (1) ([...]

50 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) 3-wire control diagram (see page 51 ) I-O- drC- CtL- FUN- FLt- COM- F: motor frequency LI Run Enable LI Forward t t t Reference Drive ready to respond to commands t LI Reverse[...]

BBV28581 05/2 010 51 Configuration Mode - Complete menu (FULL) Code Name/Descript ion Adjustment range Factory set ting I_O- Input Output menu (continued) tCt M 2 wire type control trn LEL trn PFO DANGER UNINTENDED EQUI PMENT OPERATION Check that the modificati on of the 2 wire type control is compatibl e with the wiring diagram used. Failure to fo[...]

52 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting I_O- Input Output menu (conti nued) AI1- AI1 configuration menu AI1t M AI1 type 5U 5U 10U 0A This function makes int erface from the analog inpu t signal to a drive internal v alue. v Voltag e: 0-5 Vdc v Voltag e: 0-10 Vdc v Current[...]

BBV28581 05/2 010 53 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting I_O- Input Output menu (conti nued) LO1- LO1 Configuration menu (LO1-) LO1 M LO1 assignment nO Allows to adapt the logi c output to the applicat ion need. Same v alues as r1 . See previous page. When MdE = YES , output LO1 is forced[...]

54 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting I_O- Input Output menu (conti nued) tOL M Application Overload time delay 0 to 100 s 0 s This function ca n be used to stop t he motor in the event of an applicatio n overload. This is not a motor or drive thermal overload. If the m[...]

BBV28581 05/2 010 55 Configuration Mode - Complete menu (FULL) (1) In = nominal drive current Code Name/Description Adjustment range Factory setting I_O- Input Output menu (conti nued) ULt M Application underlo ad time delay 0 to 100 s 0 s ULt can be adjusted between 0 and 100 s. If the motor current undershoots the underload threshold LUL for long[...]

56 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting I_O- Input Output menu (conti nued) AO1- AO1 configuration menu AO1 M AO1 assignment nO nO OCr OFr OrP OPS OPF OPE OPr tHr tHd This parameter is used to set the value of an analog output . v Not assigned v Motor current, b etween 0 [...]

BBV28581 05/2 010 57 Configuration Mode - Complete menu (FULL) (1) In = nominal drive current Code Name/D escription Adjustment range Factory setting drC- Motor control menu bFr M Standard motor frequency 50 Hz See page 45 . nPr M Rated motor power NCV -5 to NCV +2 According to drive rating See page 46 . CoS M Rated motor cos phi 0.5 to 1 According[...]

58 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustmen t range F actory setting drC- Motor control menu (continued) UFr T M IR compensation (law U/F) 25 to 200% 100% Used to optimize torq ue at very low speed, or to adapt to special cases (f or example: for motors connect ed in parallel, decrea se IR compensa[...]

BBV28581 05/2 010 59 Configuration Mode - Complete menu (FULL) Code Name/Descript ion Adjustment range Factory set ting drC- Motor control menu (continued) PFL T M Flux Pr ofile 0 to 100% 20% It defines the magneti zing current at zero frequenc y, as a % of the rated magnetizin g current Adjustment of PUMP law. Frequency Visible on ly if Motor cont[...]

60 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Descript ion Adjustment range Factory set ting drC- Motor control menu (continued) tUn M Auto-tuning nO DANGER HAZARD OF ELECTR IC SHOCK OR ARC FLAS H • During auto-tunin g, the motor operates at rated current. • Do not servic e the motor duri ng auto-tuning. Failure to fo[...]

BBV28581 05/2 010 61 Configuration Mode - Complete menu (FULL) Control menu Control channel diagram I-O- drC- CtL - FUN- FLt- COM- Stop key priority Preset speed PID reg. JOG or PIF[...]

62 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Descript ion Adjustment range Factory set ting CtL- Control menu Fr1 M Reference channel 1 AI1 AI1 LCC Mdb AIUI v Terminal v Remote di splay v Modbus v Integrated dis play with Jog d ial This parameter is alrea dy included in "my menu" section, page 45 . LFr T M Exte[...]

BBV28581 05/2 010 63 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting CtL- Control menu (continued ) Cd1 M Command channel 1 tEr tEr LOC LCC Mdb This parameter allows select ion of the command channel. v Terminals v Local v Remote displ ay v Modbus This parameter is availabl e if Channel configurati o[...]

64 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu rPt- Ramp menu ACC T M Acceleration 0.0 s to 999.9 s 3.0 s Acceleration time bet ween 0 Hz and the Rated motor frequency FrS page 57 . Make sure that this value is compa tible with the i nertia being driven. dEC T[...]

BBV28581 05/2 010 65 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) rPt- Ramp menu (continued) AC2 T M Acceleration 2 0.0 to 999.9 s 5.0 s Visible only if Ra mp switching commutation rPS page 64 is not set to nO . Second acceleration ramp ti me, adjustable from 0.0 to [...]

66 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setti ng FUn- Function menu (continued ) Stt- Stop configuration menu Stt M Type of stop rMP rMP FSt nSt Stop mode on disappeara nce of the run command and appearance of a st op command v Ramp stop v Fast stop v Freewheel nSt M Freewheel st[...]

BBV28581 05/2 010 67 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) AdC- Auto DC injection menu AdC M Automatic DC injection YES T DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH When AdC = Ct , the injection of curren t is done even if a run command has not b[...]

68 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) JOG M Jog assignment nO nO L1H L2H L3H L4H This parameter provid es step by step control of motor runn ing, using a logi c input associ ated with a 2 and 3-wire control logic inpu t. The jog frequency [...]

BBV28581 05/2 010 69 Configuration Mode - Complete menu (FULL) Preset speeds 2, 4, or 8 speeds can be preset, requiring 1, 2 or 3 logic inputs respectivel y Combination table for preset speed inputs 8 speeds LI (PS8) 4 speeds LI (PS4) 2 speeds LI (PS2) Speed refe rence 0 0 0 Refere nce 0 0 1 SP2 0 1 0 SP3 0 1 1 SP4 1 0 0 SP5 1 0 1 SP6 1 1 0 SP7 1 1[...]

70 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PSS- Preset speed menu PS2 M 2 Preset speeds nO nO L1H L2H L3H L4H v Function inactive v L1h: LI1 active high v L2h: LI2 active high v L3h: LI2 active high v L4h: LI4 active high PS4 M 4 Preset speeds [...]

BBV28581 05/2 010 71 Configuration Mode - Complete menu (FULL) PID diagram I-O- drC- CtL- FUN- FLt- COM- Preset speed Auto Man.[...]

72 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu PIF M PID feedback assignment nO nO A11 v Not assigned v Terminal. Choice not possible i f Fr1 is set to AI1 rPG T M PID proportional gain 0.01 to 100 1 Visible only if PI D feedback assi[...]

BBV28581 05/2 010 73 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu (continued) Pr4 M 4 preset PID assignment nO nO L1H L2H L3H L4H Visible only if PI D feedback assignment PIF page 72 is not set to nO . v No v L1h v L2h v L3h v L4h 2 preset PID assignme [...]

74 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu (continued) AC2 T M Acceleration 2 0.0 to 999.9 s 5.0 s This parameter is active only when the system is starting. Second acceleration ramp ti me, adjustable from 0.1 to 999.9 s Time to a[...]

BBV28581 05/2 010 75 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu (continued) rSL M PID wake up level 0 t o 100% 0% DANGER UNINTENDED EQUIPMENT OPERATION Check that unintend ed restarts will not present any danger. Failure to follow these instructions w[...]

76 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu (continued) LPI T M PI feedback supervision threshold nO to 10 0% nO An alarm can be assigned to a relay or a logi c output. Adjustment range: v No: Function inact ive (it will not be pos[...]

BBV28581 05/2 010 77 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu (continued) PMP- Pump sub-menu tOL M Application Overload time delay 0 to 100 s 0 s See page 54 Visible only if PID fe edback assignment PIF page 72 is n ot set to nO . LOC T M Applicatio[...]

78 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu (continued) PMP- Pump sub-menu (conti nued) FtU T M Time delay before automatic start for the underload fault 0 to 6 mi n 0 min If Atr = YES the drive restarts automatically after an unde[...]

BBV28581 05/2 010 79 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) PId- PID menu (continued) PMP- Pump sub-menu (conti nued) tOF T M Time delay before th e auxiliary pump stop command 0 to 999.9 s 2 s This time is necessary to avoi d the effects of transient pressure [...]

80 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Architecture of the pumping installation Single variable mode - 1 single vari able speed pump Enter the values given on t he motor rating plate in the Motor control menu drC 1st level adjustment paramete rs ACC Accel eration: 0.7 s dEC Deceleratio n: 0.7 s LSP Low speed: 30 Hz HSP High [...]

BBV28581 05/2 010 81 Configuration Mode - Complete menu (FULL) Single variable with auxiliary pump mode - 1 variable spee d pump (variable pump) and one fixed speed pump (auxiliary pump) The auxiliary pump is contro lled by the Altivar 12 via logic output LO. Enter the values given on t he motor rating plate in the Motor control menu drC 1st level [...]

82 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Connection diagram (1) Fault relay contacts, for remote indicati on of the drive status. Note: Fit interference suppressors to all inductive circui ts near the drive or connected to th e same circuit (rela ys, contactors , so lenoi d valves, etc). Note: This wiring example is in source [...]

BBV28581 05/2 010 83 Configuration Mode - Complete menu (FULL) PI feedback supervision (MPI) Used to define the operati ng mode in the event of detecti on of a PI feedback lower than the limit set. Once the variable p ump is running a t maximum speed (high er than HSP - AP0) and at the same time the PI feedback is lower t han t he supervision thre [...]

84 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Pump sub-menu PMP The principal o bjective is to control a comple te pumping instal lation using a single ATV12 drive by providing co nstant pressure whatever the flow rate. The system is operated using an auxiliary fixed speed pump, and one v ariable speed pump, which is unab le to pro[...]

BBV28581 05/2 010 85 Configuration Mode - Complete menu (FULL) When the frequency is lower than the stopping threshold (FOF), a time dela y is launched (tOF) to avoid the effects of transient flow fluctuations. I f after this time delay, the freque ncy remains lowe r than the stoppi ng threshold, the auxiliary pump is s topped. When the st op comma[...]

86 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) "Sleep" function/"Wake-up" function This function is used to st op the variable pump when there is zero flow (auxi liary pump stoppe d). In this case, if the frequ enc y of the vari able pump is lower than the "sleep" t hreshold (LSP + SLE), a time delay (t[...]

BBV28581 05/2 010 87 Configuration Mode - Complete menu (FULL) Zero flow detection This function is onl y active when the auxiliary pump is st opped and the motor frequency is bel ow threshold FFd. This function is used in applications where zero flow cannot be detected by t he sleep function a lone. It forces the drive frequ ency reference to LSP [...]

88 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) (1) In = nominal drive current Code Name/Descript ion Adjustment range Factory set ting FUn- Function menu (continued) CLI- Current limitation menu LC2 M 2 nd current limitation commutation nO nO L1H L2H L3H L4H L1L L2L L3L L4L Assignment v Function inac tive. v L1H: LI1 active high v L[...]

BBV28581 05/2 010 89 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FUn- Function menu (continued) SPL- Speed limit menu LSP T M Low speed 0 Hz to HSP 0 Hz Motor frequency at minimu m reference. This parameter is already included in "my menu" section, page 45 . tLS T M Low speed operating [...]

90 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) High speed configuration The logic inputs enabl e selection of the desi red high speed. Desired High speed Setting Parameter Sta te HSP S H2 nO SH4 nO HSP2 SH2 assigned SH4 nO HSP3 SH2 nO SH4 assigned HSP4 SH2 assigned SH4 assigned Code Name/Description Adjustment range Factory setting [...]

BBV28581 05/2 010 91 Configuration Mode - Complete menu (FULL) Code Name/Descript ion Adjustment range Factory set ting FLt- Fault detection management me nu rSF M Detected fault reset assignment nO nO L1H L2H L3H L4H Manual fault reset. v Function inac tive v L1h: LI1 active high v L2h: LI2 active high v L3h: LI3 active high v L4h: LI4 active high[...]

92 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FLt- Fault detection management menu (continued) FLr M Catch on the fly nO nO YES Used to enable a sm ooth restart if the run command is maintained after the following events: • Loss of line supply or disconn ection • Reset of c[...]

BBV28581 05/2 010 93 Configuration Mode - Complete menu (FULL) Motor thermal protection Function: Thermal protection by cal culating the I 2 t. • Naturally-cooled motors: The tripping curves depend on t he motor frequency. • Force-cooled motors: Only the 50 Hz tripping curve needs to be considered, regardless of the motor frequency. Trip time i[...]

94 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) (1) In = nominal drive current Code Name/Description Adjustment range Factory setti ng FLt- Fault detection management menu (continued) tHt- Motor thermal protection menu ItH T M Motor thermal current 0. 2 to 1.5 In (1) According to drive rating Current used for the motor thermal detec [...]

BBV28581 05/2 010 95 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FLt- Fault detection management menu (continued) USb- Undervoltage menu USb M Undervoltage fault management 0 O 1 Behavior of the drive i n the event of an undervoltage v Detected faul t and R1 relay open. v Detected faul t and R1 r[...]

96 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting FLt- Fault detection ma nagement menu (continued) SLL M Modbus fault management YES nO YES Behavior of the dri ve in the event of a communicati on fault with int egrated Modbus. v Fault ignored v Freewheel stop WARNING LOSS OF CONTR[...]

BBV28581 05/2 010 97 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting COM- Communication menu Note: For following parameters, the modification s will be take n into account only at th e next contro l power on. Add M Modbus address OFF to 247 OFF Modbus address is a djustable f rom OFF to 247 . When OF[...]

98 BBV28581 05/2 010 Configuration Mode - Complete menu (FULL) Code Name/Description Adjustment range Factory setting COM- Communication menu (cont inued) ISA- Input scanner access menu (values are expressed i n hexadecimal) nM1 M Com scanner read address value 1 ETA VALUE Value of the 1st input word nM2 M Com scanner read address value 2 RFRD valu[...]

BBV28581 05/2 010 99 Maintenance Servicing The Altivar 12 does not require any preve ntive maintenance. However, it is advisable to perform the fo llowing checks regularly: • The condition and tightness of connection s. • Ensure that the temperature around the unit remains at an accept a ble level and that ventilat ion is effect ive. Average se[...]

100 BBV28581 0 5/2010 Migration A TV1 1 - A TV12 The ATV12 is compatible with th e ATV11 (latest version), nevertheless some dif ferences can exist between bot h drives. Both models (ATV1 1 and ATV12) are available in heatsink or bas e plate versions . Attention: ATV11 "E" Dimen sions are given wi thout potentiome ter, add 7 mm d epth for[...]

BBV28581 05/2 010 101 Migration A TV1 1 - A TV12 Terminals Power • Before wiring power terminals, connect the ground terminal of th e grounding screws located bel ow the output terminals to the protective ground (see indicat or B page 20 ). • The power connections a re available withou t removing the power termi nal cover. Nevertheless , if nec[...]

102 BBV28581 0 5/2010 Migration A TV1 1 - A TV12 Settings The information be low explains the diff erences between the ATV11 and ATV12 to assi st with replacement. This inf ormation is help ful for the management of drive embedd ed HMI (RUN, STOP keypad and potentiometer to dial). Replacing an ATV11…E The ATV11E does not have RUN / STOP buttons n[...]

BBV28581 05/2 010 103 Migration A TV1 1 - A TV12 Functions - Comparison with ATV11 ppp E versions Functio n ATV11 ATV12 Comments, Action Code Value Code Value Frequency bFr 50 bFr 50 No change. High Speed HSP 50 HSP 50 No change. LI operation Logic - (Positive) nPL POS "Depend on L I assignment on e ach function (LI1 to LI4 L or H). See functi[...]

104 BBV28581 0 5/2010 Migration A TV1 1 - A TV12 Functions - Comparison with ATV11 ppp U versions Functio n ATV11 ATV12 Comments, Action Code Value Code Value Frequency bFr 60 bFr 50 Change bFr (COnF, bFr), 50. High Speed HSP 60 HSP 50 Change HSP (COnF, HSP), 50. LI operation Logic - (Positive) nPL POS "Depend on L I assignment on e ach functi[...]

BBV28581 05/2 010 105 Migration A TV1 1 - A TV12 Functions - Comparison with ATV11 ppp A versions Functio n ATV11 ATV12 Comments, Action Code Value Code Value Frequency bFr 50 bFr 50 No change. High Speed HSP 50 HSP 50 No change. LI operation Logic - (Positive) nPL POS "Depend on L I assignment on e ach function (LI1 to LI4 L or H). See functi[...]

106 BBV28581 0 5/2010 Migration A TV1 1 - A TV12 Functions - Comparison with ATV11 ppp E327 versions Functio n ATV11 ATV12 Comments, Action Code value Code value Frequency bFr 50 bFr 50 No change. High Speed HSP 50 HSP 50 No change. LI operation Logic - (Positive) nPL POS "Depend on L I assignment on e ach function (LI1 to LI4 L or H). See fun[...]

BBV28581 05/2 010 107 Diagnostics and T roubleshooting Drive does not start, no error code displayed • If the displa y does not light up, check the power suppl y to the drive (ground and inpu t phases connection, see pa ge 20 ). • The assignment of the "Fast stop" or "Freewheel" functions will prevent the drive starti ng if [...]

108 BBV28581 0 5/2010 Diagnostics and T roubleshooting Fault detection codes th at cannot be cleared a utomatically (continued) Code Name Possible ca uses Remedy OCF Overcurrent • Parameters in the Motor control menu drC- page 57 are not correct • Inertia or load too high • Mechanical locking • Check the parameters • Check the size of the[...]

BBV28581 05/2 010 109 Diagnostics and T roubleshooting Fault detection codes that can be cleared with the auto matic restart function, after the cause has disappeared These faults can also be cle ared by turning on and off or by means of a logic input (paramet er Detected fault reset assig nment rSF page 91 ). Code Name Possible cau ses Remedy LFFI[...]

110 BBV28581 0 5/2010 Diagnostics and T roubleshooting Fault detection codes that can be cleared with the auto matic restart function, after the cause has disappeared (continued) Code Name Possible cau ses Remedy PHF Input phase loss • Drive incorrectly supplied or a fuse blown • Failure of one phase • 3-phase ATV12 used on a single- phase li[...]

BBV28581 05/2 010 111 Diagnostics and T roubleshooting Faults codes that will be cleared as soon as their causes disappear The USF fault can be cleared remotel y by means of a logic input (paramete r Detected faul t reset assignment rSF pag e 91 ). (1) When the CFI is present in the past fau lt menu, it means the configu ration has been inte rrupte[...]

112 BBV28581 0 5/2010 Diagnostics and T roubleshooting Fault detection codes displayed on the remote display terminal (1) Flashing Code Name Description InIt On initiali zing itself • Micro co ntroller init ializing • Communication conf iguration searc h COM.E (1) Communication error • It has 50ms time out error. • This message is shown aft[...]

BBV28581 05/2 010 113 Application notes 2-wire control (source) 3-wire control (sink) (a): Run Forward (b): Run Reverse 1. Connect the ground terminal to the grounding screws located below the output terminals. 2. Connect the power terminals. 3. Connect the logic i nputs. 4. Turn on the drive without giving a run command. 5. Assign factory settin g[...]

114 BBV28581 0 5/2010 Application notes 2-wire control (sink) Speed control 0-20 mA (source) (a): Run Forward 1. Connect the ground terminal to the gro unding screws located below the outp ut terminals. 2. Connect the power terminals. 3. Connect the logic i nputs. 4. Turn on the drive without giving a run command. 5. Assign factory settin gs to the[...]

BBV28581 05/2 010 115 Applicative notes 4 Preset speeds (source) Note: Please ref er to Function compatibil ity table page 36 . 1. Connect the ground terminal to the grou nding screws located below the out put terminals. 2. Connect the power te rminals. 3. Connect the logic inputs. 4. Turn on the drive without giving a run command. 5. Assign f acto[...]

116 BBV28581 0 5/2010 Applicative notes Set Preset speed 3 SP3 page 70 to 30 Hz. ConF PSS- 30 SP3 FUn[...]

BBV28581 05/2 010 117 Applicative notes 4 Preset speeds (source) continued Set Preset speed 4 SP4 page 70 to 40 Hz. Output frequency SP4 - 40 Hz SP3 - 30 Hz SP2 - 20 Hz Forward (LI1) PS2 (LI2) PS4 (LI3) ConF PSS- 40 SP4 FUn[...]

118 BBV28581 0 5/2010 Applicative notes Terminals command channel wi th Modbus reference channel LO+ LO- COM LI1 LI2 LI3 LI4 +24 COM AI1 5V AO1 R1A R1B R1C RS T U PA+ PC- PO V W MODBUS Note: Please ref er to Function compatibil ity table page 36 . 1. Connect the ground terminal to the grou nding screws located below the out put terminals. 2. Connec[...]

BBV28581 05/2 010 119 Short-circuit rating and branch circuit protection Recommended fuse ratings for UL and CSA requi rements. Components for use together in accordance with standard UL508 1. Types o f enclosures tha t can be used: 1, 12, 3, 3R, 4, and 4X-all non-ventilated. 2. The GV2P pp self-protected manual combinati on starter must be used wi[...]

120 BBV28581 0 5/2010 Wiri ng With Single-Phase Po wer Supply, when u sin g GV2P and GV3P manual self-pro tected combinati on starters for single-phase i nput applications, wire the st arter as illustrate d: M1 3 1 2 3 4 5 6 Q1: GV P A TV12 A TV12 F1 M2 R/L1 S/L2/N U/T1 V/T2 W/T3 U1 V1 W1 M1: 200–240 V three-phase asynchronous motor[...]

BBV28581 05/2 010 121 Organization tree[...]

122 BBV28581 0 5/2010 Parameter index Code Page Name Unit Possi ble value / Function Factory setting User setting AC2 65 74 Accelerati on 2 s 0.0 to 999.9 -5 s ACC 45 64 Accelerati on s 0.0 to 999.9 - 3 .0 s AdC 67 Automati c DC injection nO YES Ct No Yes Continuous YES Add 97 Modbus address OFF to 247 - Off AIIt 52 AI1 type - 5U 10U 0A Voltage Vol[...]

BBV28581 05/2 010 123 Parameter index Code Page Name Unit Possi ble value / Function Factory setting User setting CL2 88 Current limitati on 2 A 0.25 to 1.5 -1 . 5 A COd 43 HMI Password - OFF On Code disabled Code activated OFF COM1 42 Modbus communicati on status - r0t0 rOt1 r1t0 r1t1 -- COS 57 Rated motor cos p hi - 0. 5 to 1 - according to drive[...]

124 BBV28581 0 5/2010 Parameter index Code Page Name Unit Possi ble value / Function Factory setting User setting FbS 72 PID feedback scale factor PID 0.1 to 100.0 -1 . 0 FCS 46 Factory / recal l customer parameter set - nO rEC In InI No REC IN INI nO FFd 79 Zero flo w detection activ ation threshold Hz 0 Hz FLG 58 Frequency loop gain % 0 to 100 -2[...]

BBV28581 05/2 010 125 Parameter index Code Page Name Unit Possible val ue / Function Factory setting User setting HSP4 90 High speed 4 Hz as HSp2 as HS2 as HSp2 HSU 41 Display of high speed value - - - - - InH 95 Detected fault inhib ition assignment nO L1H L2H L3H L4H Non active L1h: LI1 active high L2h: LI2 active high L3h: LI3 active high L4h: L[...]

126 BBV28581 0 5/2010 Parameter index Code Page Name Unit Possible val ue / Function Factory setting User setting LUL 55 77 Application Underload threshold % of In 20 to 100 - 60 % MdE 78 Selecting the operati ng mode nO MPC 60 Motor parameter choice - nPr COS nPr COS nPr MPI 76 Maximum frequency detectio n hyster esis YES MtM 94 Motor thermal stat[...]

BBV28581 05/2 010 127 Parameter index (1) In = nominal drive current Code Page Name Unit Possi ble value / Function Factory setting User setting nCr 57 Rated motor current A (1) 0.25 to 1.5 - according to drive rating nCU 41 Drive Power rating nFd 79 Zero flow de tection period nO nM1 98 Com scanner read a ddress value 1 nM2 98 Com scanner read a d[...]

128 BBV28581 0 5/2010 Parameter index Code Page Name Unit Possible value / Function Factory setting User setting PIF 72 PID feedback assignment nO A11 No Terminal nO PII 72 Activation intern al PID reference nO YES No Yes nO PIM 74 PID manual ref erence nO A11 A1U No Terminal AIV nO Pr2 72 2 preset PID assign ment - nO L1H L2H L3H L4H No L1h L2h L3[...]

BBV28581 05/2 010 129 Parameter index Code Page Name Unit Possible val ue / Function Fac tory setting User setting rP2 73 2 preset PID reference % 0 to 100 -2 5 % rP3 73 3 preset PID reference % 0 to 100 -5 0 % rP4 73 4 preset PID reference % 0 to 100 -7 5 % rPC 39 PID reference - - - - - rPE 39 PID error - - - - - rPF 39 PID Feedback - - - - - rPG[...]

130 BBV28581 0 5/2010 Parameter index Code Page Name Unit Possible value / Function Factory setting User setting SH2 90 2 HSP assignment - nO L1H L2H L3H L4H No L1h: LI1 active hig h L2h: LI2 active hig h L3h: LI3 active hig h L4h: LI4 active hig h nO SH4 90 4 HSP assignment - as SH2 as SH2 nO SLE 75 Sleep Threshold Offset Hz 1 Hz SLL 96 Modbus fau[...]

BBV28581 05/2 010 131 Parameter index Code Page Name Unit Possible val ue / Function Factory setting User setting tdC1 67 Automatic DC injection ti me s 0. 1 to 30 0.5 s tFO 97 Modbus format - 8o1 8E1 8n1 8n2 8o1 8E1 8n1 8n2 8E1 tFr 57 Maximum frequency Hz 10 to 400 60 or 72 Hz (to bFr) tHd 39 Drive thermal state - - - - - tHr 39 Motor thermal stat[...]

132 BBV28581 0 5/2010[...]

BBV28581 ATV12_User_manual_v2 05/2010[...]