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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Sears 113.19771, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Sears 113.19771. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Sears 113.19771 should contain:
- informations concerning technical data of Sears 113.19771
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- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Sears 113.19771 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Sears 113.19771, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Sears service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Sears 113.19771.
Why one should read the manuals?
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After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Sears owners manual MODEL NO. 113.19771 SAW ONLY 113.197751 SAW WITH LEGS Serial Number Model ar, d serial number may be found at the front of the base. You should record both model and serial number in a safe place for future use. CAUTION: Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully 1 Sold by SEARS, Part No. 63784 £RRFTSMRN IO-INCH [...]
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Page 2
FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty gives [...]
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Page 3
additional safety instructions for radial saws CAUTION: Always disconnect the power cord before between the column & column support, or in the removing the guard, changing the cutting tool, changing the set-up or making adjustments. Shut off motor before performing layout work on the saw table. WARNING: DO NOT CONNECT POWER CORD UNTIL THE FOLLO[...]
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Page 4
additional safety instructions for radial saws removed from the saw arbor before using the Therefore, rip with the finished side down (next to accessory shaft (rear end of the saw motor). NEVER the table) and be especially attentive to following operate the saw with cutting tools iincluding sanding accessories) installed on both ends of the saw arb[...]
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Page 5
(C) CROSSCUTTING 1. ALWAYS RETURN THECARRIAGE TO THE FULL REARWARD POSITION AT CONCLUSION OF EACH CROSSCUT TYPE OPERATION. Never remove your hand from the Yoke Handle unless the carriage is in this position. Otherwise the cutting tool may climb up on the workpiece and be propelled toward you. 2. Place guard in horizontal position and adjust antikic[...]
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Page 6
electrical connections An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. GROUNDING LUG NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong r[...]
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Page 7
2. Afler cooling to a safe operating temperature, the overload protector can be closed manually by pushing in the red button on the top of themotor. If the red b_tton will not snap intoplace immediately, the motor is still too hot and must be allowed to coot for a while longer. In some cases this may take 20-30 minutes. (An audible click will indic[...]
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Page 8
CONTENTS Guarantee ................................... 2 General Safety Instructions for Power Tools ......... 2 Additional Safety Instructions for Radial Saws ....... 3 Electrical Connections .......................... 5 Assembly and Alignment ........................ 8 Unpacking and Preassembly ..................... 8 Alignment Procedure ........[...]
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Page 9
The foliowing parts are included with Model 113.197751. Key No. Table of Loose Parts Qty. 1 Leg ..................................... 4 2 Stiffener, L.H ............................. 4 3 Stiffener, R.H ............................. 4 Loose Parts Bag Part No. 63752 (containing the following items): 4 - Screw, Truss Hd. 1/4-20 x 5/8 .............. 40[...]
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Page 10
REMOVE SKIDS FROM BASE MOUNTING SAW 1. From among the loose parts,find the following hardware: 4 Hex Head Screws, 5/16-18 x 5/8 4 Lockwashers, 5/16 in. External Type 16 Washers, 11/32 I D 8 Hex Jam Nuts, 5/16 18 2. Place saw on legs so that holes in bottom of saw line up with holes marked X in top of legs. 3. Install screws, washers and nuts as sho[...]
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Page 11
assembly and alignment BE positive switch is "OFF" and power cord unplugged thru-out entire procedure. REMOVE CARRIAGE STOP SCREW, LOCKWASHER AND TAG. Read and understand warning tag before discarcfing. LOCK ARM BEFORE PROCEEDING. HOLDING CARRIAGE ASSEMBLY WITH BOTH HANDS, CAREFULLY START AND SLIDE THE CARRIAGE ONTO THE TRACKS. The assemb[...]
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Page 12
ALIGNMENT PROCEDURE IMPORTANT: IN ORDER TO OBTAIN MAXIMUM CUTTING ACCURACY, THE FOLLOWING SIX STEPS MUST BE CAREFULLY FOLLOWED. BECOME THOROUGHLY FAMILIAR WITH THESE STEPS SO THAT YOU CAN ALWAYS MAINTAIN YOUR SAW IN PROPER ALIGNMENT. THE ACCURACY OF EACH ADJUSTMENT IS ALWAYS DEPENDENT UPON THE ACCURA C Y OF THE PRECEDING A DJUS TMENT. After followi[...]
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Page 13
assembly and alignment INSTALLATION OF FRONT (WORK) TABLE. FRONT TABLE i/__._IN UPSIDE DOWN POSITION) (_G_ / HOLE FOR TABLE BOTTOM SIDE "O'hT O, L';REWS ,_.0, ABLE ° ° 2 ,,) Place front table board upside down on a workbench or on the floor. Drive T-r, ut into the hole that is not counterbored, 2. Align the counterbored holes with[...]
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Page 14
Loosen (2) V4 20 Gib set screws on the left side at the rear of the column support, 3. Elevate, and then lower the Arm: (a) if the column binds and elevation is difficult loosen two 5/16 - 18 plated bolts on front side of the column support until you achieve smooth but firm elevation. (b) If the column moves side-to-side within the column support, [...]
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Page 15
assembly and alignment 3. Lower arm until saw blade just clears the front table. Lock the yoke clamp handle and bevel lock lever. 4. Place a framing square on the table as shown and position the blade and square until the leg of the square just contacts a tooth of the blade. Mark this tooth. NOTE: The framing (or combination) square must be "t[...]
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Page 16
STEP FOUR SQUARING SAW BLADE TO {WORK) TABLE NOTE: If alignment procedure step one was not performed, this adjustment can not be accomplished. 1. Place a framing square on the table with the short leg against the saw blade. Do not allow the square to rest against a "set*out" tooth; it must rest flat against the blade side. 2. If the saw b[...]
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Page 17
assembly and alignment 3. To correct "heel" condition proceed as follows: a. Remove left hand carriage cover. b. Loosen the yoke clamp handle. c. Loosen (slightly) the two hex-head screws. d Rotate the yoke assembly until gap between the saw blade and square is eliminated. e. Lock yoke clamp handle and retighten the two he× head screws. [...]
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Page 18
1. STEP SIX INSTALLING AND ADJUSTING RIP SCALE INDICATORS. NOTE: The rip scales and pointers are intended to be used for quick settings. For greater accuracy, take direct measurement between blade and fence. a. Pre-assemble indicator and twin nut, loosen but do not remove the two screws which attach left hand carriage cover. b. Tilt carriage cover [...]
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Page 19
assembly and alignment ALIGNMENT OF SPREADER FOR RIPPING. WARNING: NEVER POSITION THE GUARD OR ANTIKICKBACK ASSEMBLY WITH POWER ON; NOR POSITION ANTIKICKBACK PAWLS BY GRASPING PAWLS OR SPREADER. 2. Install Blade Guard. a. Sight (visually) to check for proper alignment of spreader with saw blade as shown. If the spreader is not aligned, adjust it as[...]
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Page 20
locations and functions of controls The versatility of the Radial Saw is due, in part, to its controls, and these are the keys to its successful operation. Learn to use the controls for all operations before actually start ng to saw. A series of six diagrams is located on the top surface of the arm. These designate the controls that must be used in[...]
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Page 21
locations and functions of controls 1. Depth of Cut (Elevation) a. The diagram shows the elevation crank which is used to raise and lower the saw blade. b. Clockwise rotation raises the blade . . . counterclockwise rotation lowers it. One complete turn of the handle will raise or lower the saw blade Ii16-inch. 2. Angle of Cut (Miter) Proper Indexin[...]
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Page 22
WARNING: FOR YOUR OWN SAFETY ALWAYS LOCK THE SWITCH "OFF" WHEN SAW IS NOT IN USE. REMOVE KEY AND KEEP IT IN ASAFE PLACE . . . ALSO IN THE EVENT OF A POWER FAILURE (ALL YOUR LIGHTS GO OUT) TURN SWITCH OFF. LOCK IT AND REMOVE THE KEY THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 7. Accessory Shaft Use only t[...]
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Page 23
HA VE YOU FOLL 0 WED ALL SIX S TEPS OF THE ALIGNMENT PROCEDURE? IF YOU HAVE NOT FOLLOWED THEM IN THEIR PROPER SEQUENCE, YOU CANNOT EXPECT ACCURATE CUTTING RESULTS. In addition to the proper alignment of your saw, you must also become familiar with the following practices in order to expect the best results. 1. Edge of workpiece which is placed agai[...]
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Page 24
basic saw operations REQUIREMENTS FOR CROSSCUT Board position (stationary) against rip fence (guide) and laying flat on table top. (OPERATIONS 1 THROUGH 4) 1. Arbor nut must be tight and saw blade guard installed in horizontal position. 2. Arm control lever must be in locked position. 3. Adjust the antikickback assembly so the pawls just clear the [...]
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Page 25
basic saw operations OPERATION No. 2 - MITER CROSSCUT Miter crosscutting is the process of sawing a board at any angle other than a 90 ° (square} cut. The 45 ° miter angle is a popular one, since two boards cut to 45 ° can be assembled to form a 90 ° corner for producing a square or rectangular frame. The radial arm is set to the desired angle [...]
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Page 26
REQUIREMENTS WHEN RIPPING (OPERATIONS 5 AND 6) 1. Carriage lock knob must be locked, 2_ Radial arm must be locked in 0 ° position. 3. Work must be held firmly against table and fence while feeding through. 4. Guard spreader and antikickback (AKB) assembly must be properly set. OBSERVE INSTRUCTIONS IN PARAGRAPH, "POSITIONING GUARD, AND ANTIKIC[...]
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Page 27
2. Since the work is pushed along the fence, it must have a straight edge in order to make sliding contact with tire fence. Also, the work must make solid contact with the table, so that it will not wobble. Provide a straight edge, even if this means temporarily nailing of an auxiliary _traight-edged board to the work. If the workpiece is warped, t[...]
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Page 28
adjustments to compensate for wear ADJUSTING BEVEL LOCK LEVER 1. The purpose of this lever s to lock the motor at any angle To adjust, remove the set screw with wrench as shown. Use the bevel lock lever as a wrench to tighten the clamp bot. Do Not Over Tighten. Replace bevel lock lever in locked position and tighten tile set screw NOTE: The clamp b[...]
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Page 29
adjustments to compensate for wear ARM TO COLUMN 1. With the arm control lever unlocked and in index release position, the arm should move firmly with no vertical play in the arm. The arm should fit snugly on the column. If not, then adjust. a. Remove two (2) screws from rear cover plate and tighten evenly top two 3/8-16 bolts, until arm moves firm[...]
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Page 30
ARM LOCK ADJUSTING WHEEL Arm control lever operates a brake shoe that locks and releases the arm, and automatically releases the arm index pin for 0 ° & 45 ° m,ter settings. The lock action should feel tight and secure. Considerable amount of effort must be applied to the lever to lock the arm, NOTE: Lever must be in unlocked position while m[...]
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Page 31
trouble-shooting WARNING: REMOVE POWER CORD FROM POWER SOURCE BEFORE TROUBLE SHOOTING. NOTE: Changing one adjustment will effect another, so it is best to perform all of the alignment procedures when i correcting any one problem. The usual operating "troubles" are listed in the following paragraphs with the necessary corrections listed. R[...]
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Page 32
trouble-shooting 5. WOOD BINDS, SMOKES AND MOTOR SLOWS DOWN OR STOPS WHEN RIPPING. a. Dull blade or warped board. Sharpen or replace the saw blade. Avoid the attempted use of severly warped material. b. Feed rate too fast. Slow Feed Rate. c. Saw blade heels. Check and align as described in Alignment Procedure Section, Step Five. d. Fence not straig[...]
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Page 33
MOTOR TROUBLE - SHOOTING CHART NOTE: Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Motor will not run. 1. Protector open; c!rcuit 1. [...]
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Page 34
maintenance and lubrication MAINTENANCE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. When you receive your new Craftsman radial saw, it requires no lubrication. The radial saw has been partially aligned and all bearings are lubricated and sealed for li[...]
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Page 35
repair parts PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL 113.197751 4 o I FIGURE 1 -- LEG SET Key Part No. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 63749 60314 63751 63750 STD 551225 STD 541025 STD 523106 STD 551031 STD 551131 STD 541231 STD 541250 803835 63752 Leg Screw, Truss Hd. 1/4-20 x 5/8 Stiffener, R.H. Stiffener, L.H. *Lockwasher, E[...]
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Page 36
repair parts / _'l _, X X X /<-+. 1 ,,,It" ,li, 1 I I I I I I I I I 7--_1 J I / / / / i / / / ii I i 36[...]
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Page 37
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Page 38
repai_ parts .-J_o ,..-. z z 5_ O_ .rig o', X X I f / / N b4 _ 0 9_g "N :> g_a[...]
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Page 39
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Page 40
repair parts O3 -JC_ <_- n-A _A U.v-- r_ w _Ca u.Z GOUJ n- <[ 0 / [ _)_._3 4O[...]
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Page 41
< <r- cc_ -,- ,.v. --Z d.€ o0oi h-,- u._-- <rr rrua 000 OD u.Z O9'" -7c_ oo0 __ rr < a. >- -J r_ W O_ O_ < ,,i o_ < rn i _J rr D Lg 0 r_ x cO oo -otr LO __ o -x o o'_ o o oT" > z,z _ X x C _ _:_ _ X _'m _ x _ c .- ,_- _ ,.",, __T c _ -_ _ v._ _ _ _._< c _ _'r n" I.D m _ _ _ Z--I m[...]
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Page 42
repair parts PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.19771 AND 113.197751 13 14 15 FIGURE 5- ARM ASSEMBLY Key Part No. No. Description 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 63626 63629 63631 63628 9420417 63627 63632 63630 63633 60332 STD541025 STD 551225 63635 63634 9417711 63638 60240 Housing, Pin Pin, Arm Index Shoe, Ar[...]
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Page 43
PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.19771 AND 113.197751 17 16 15 14 13 9 9 4 5 6 7 10 12 11 FIGURE 6 -- GUARD ASSEMBLY Key Part No. No. Description 1 2 3 4 5 6 63681 120399 63541 63540 STD 551010 STD 601103 60219 STD541231 Guard *Nut, Square, 5/16-18 Bar, Antikickback Guide, Antikickback *Washer, 13/64 x 5/8 x 1/32 *Screw,[...]
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Page 44
Sears owners manual SERVICE MODEL NO. 113.19771 SAW ON LY 113.197751 SAW WITH LEGS HOW TO ORDER REPAIR PARTS IO-INCH RADIAL SAW Now that you have purchased your 10-inch radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent fa[...]