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Siemens MICROMASTER 440 manual

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Table of contents for the manual

  • Page 1

    MICROMASTER 440 0,12 kW - 250 kW Operating Instructions (Compact) Issue 10/06 User Documentation[...]

  • Page 2

    Warnings, Cautions and Notes Issue 10/06 MICROMASTER 440 2 Operating Instructions (Compact) Warnings, Cautions and Notes The following Warnings, Cautions and Note s are provided for your safety and as a means of preventing damage to the product or components in the machi nes connecte d. Specific Warnings, Cautions and Notes that apply to particular[...]

  • Page 3

    Issue 10/06 Contents MICROMASTER 440 Operating Instructions (Compact) 3 Contents 1 Installa tion ............................................................................................................... 5 1.1 Clearance distances for mount ing ............................................................................ 5 1.2 Mounting dim ensio[...]

  • Page 4

    Contents Issue 10/06 MICROMASTER 440 4 Operating Instructions (Compact) 6.4.17 Field-orientat ed contro l ........................................................................................... 50 6.4.17.1 Sensorless vector control (S LVC)........................................................................... 51 6.4.17.2 Vector control wi t[...]

  • Page 5

    Issue 10/06 1 Installation MICROMASTER 440 Operating Instructions (Compact) 5 1 Inst allation 1.1 Clearance dist ances for mounting The inverters can be mounted adja cent to each other. When mounting inverters one above the other, the spec ified environmental conditi ons must not be excee ded. Independent of this, these minimum distances must be ob[...]

  • Page 6

    2 Electrical Installation Issue 10/06 MICROMASTER 440 6 Operating Instructions (Compact) 2 Electrical Inst allation 2.1 T echnical Specifications Input voltage range 1 AC 200 V – 240 V, ± 10 % (Unfiltered and with built in Class A Filter) 2A B Order No 6SE6440- 2UC 11- 2AA 1 12- 5AA 1 13- 7AA 1 15- 5AA 1 17- 5AA 1 21- 1BA1 21- 5BA1 22- 2BA1 23- [...]

  • Page 7

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 7 Input voltage range 3 AC 200 V – 240 V. ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2AC23- 0CA1 2AC24- 0CA1 2AC25- 5CA1 Frame Size C [kW] 3,0 4,0 5,5 Output Rating( CT) [hp] 4,0 5,0 7,5 Output Power [kVA] 6,0 7,7 9,6 CT Input Current 1) [A] 15,6[...]

  • Page 8

    2 Electrical Installation Issue 10/06 MICROMASTER 440 8 Operating Instructions (Compact) Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered) Order No. 6SE6440- 2UC11 -2AA1 2UC12 -5AA1 2UC13 -7AA1 2UC15 -5AA1 2UC17 -5AA1 2UC21 -1BA1 2UC21 -5BA1 2UC22 -2BA1 2UC23 -0CA1 Frame Size A B C [kW] 0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0 Output R[...]

  • Page 9

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 9 Input voltage range 3 AC 380 V – 480 V. ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2 AD22- 2BA1 2AD23- 0BA1 2AD24- 0BA1 2AD25- 5CA1 2AD27- 5CA1 2 AD31- 1CA1 2AD31- 5DA1 Frame Size B C D [kW] 2,2 3,0 4,0 5,5 7,5 11,0 15,0 Output Rating( CT) [hp][...]

  • Page 10

    2 Electrical Installation Issue 10/06 MICROMASTER 440 10 Operating Instructions (Compact) Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered) Order No. 6SE6440- 2UD13 -7AA1 2UD15 -5AA1 2UD17 -5AA1 2UD21 -1AA1 2UD21 -5AA1 2UD22 -2BA1 2UD23 -0BA1 2UD24 -0BA1 2UD25 -5CA1 2UD27 -5CA1 Frame Size A B C [kW] 0,37 0,55 0,75 1,1 1,5 2,2 3,0 4,0 5[...]

  • Page 11

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 11 Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UD38-8F A1 2UD41-1FA1 2UD41-3G A1 2UD41-6G A1 2UD42-0GA1 Frame Size FX GX [kW] 90 110 132 160 200 Output Rating( CT) [hp] 125 150 200 250 300 Output Power [kV A] 145,4 180 214,8[...]

  • Page 12

    2 Electrical Installation Issue 10/06 MICROMASTER 440 12 Operating Instructions (Compact) Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UE17- 5CA1 2UE21- 5CA1 2UE22- 2CA1 2UE24- 0CA1 2UE25- 5CA1 2UE27- 5CA1 2UE31- 1CA1 2UE31- 5DA1 Frame Size C D [kW] 0,75 1,5 2,2 4,0 5,5 7,5 11,0 15,0 Output Rating( CT) [hp] 1,0[...]

  • Page 13

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 13 2.2 Power T erminals You can gain access to the mains an d motor terminals by removing the front covers. ¾ Frame Size A (Fig. 2-1) ¾ Frame Sizes B and C (Fig. 2-2) ¾ Frame sizes D and E (Fig. 2-3) ¾ Frame Size F (Fig. 2-4) ¾ Frame Sizes FX and GX (Fig. 2-[...]

  • Page 14

    2 Electrical Installation Issue 10/06 MICROMASTER 440 14 Operating Instructions (Compact) Frame Sizes B and C Fig. 2-2 Removing front covers (Frame Sizes B and C)[...]

  • Page 15

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 15 Frame Sizes D and E 1 3 2 Fig. 2-3 Removing front covers (Frame Sizes D and E)[...]

  • Page 16

    2 Electrical Installation Issue 10/06 MICROMASTER 440 16 Operating Instructions (Compact) Frame Size F 1 3 2 19 mm AF Fig. 2-4 Removing front covers (Frame Size F)[...]

  • Page 17

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 17 Frame Sizes FX and GX 1 2 3 4 Fig. 2-5 Removing front covers (Frame Sizes FX and GX)[...]

  • Page 18

    2 Electrical Installation Issue 10/06 MICROMASTER 440 18 Operating Instructions (Compact) Access to the power supply and motor termin als is possible by removing the front covers. Fig. 2-6 Connectio n terminals for Frame Sizes A - F[...]

  • Page 19

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 19 Shield connection Mains cable PE Hoisting eyes Mains cable Phase U1/L1, V1/L2, W1/L3 T op adjustment rail Bottom adjustment rail Status Display Panel Shield connection control leads T ransformer adaption Motor cable Phase U2, V2, W2 Motor cable PE Shield conne[...]

  • Page 20

    2 Electrical Installation Issue 10/06 MICROMASTER 440 20 Operating Instructions (Compact) Cable opening for mains conection U1/L1, V1/L2, W1/L3 Shield connection Mains cable PE Hoisting eyes C able opening DCP A, DCNA for connection of an external braking unit Mains cable Phase U1/L1, V1/L2, W1/L3 T op adjustment rail Bottom adjustment rail Status [...]

  • Page 21

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 21 2.3 Control terminals Terminal Designation Function 1 – Output +10 V 2 – Output 0 V 3 ADC1+ Analog input 1 (+) 4 ADC1– Analog input 1 (–) 5 DIN1 Digital input 1 6 DIN2 Digital input 2 7 DIN3 Digital input 3 8 DIN4 Digital input 4 9 – Isolated output [...]

  • Page 22

    2 Electrical Installation Issue 10/06 MICROMASTER 440 22 Operating Instructions (Compact) 2.4 Block diagram PE 1/3 A C 200 - 24 0 V 3 AC 380 - 480 V 3 AC 500 - 600 V SI PE L/L1, N/L2 L/L1, N/L2,L3 L1, L2, L3 = 3 ~ PE U,V,W M 12 ADC 1 ADC 2 12 60 Hz 50 Hz A/D A/D +10 V 0 V 0 - 20 mA max . 5 0 0 Ω NPN PNP CPU RS485 D/A D/A DCNA DCPA B+/DC+ B- DC- ~[...]

  • Page 23

    Issue 10/06 3 Factory setting MICROMASTER 440 Operating Instructions (Compact) 23 3 Factory setting The MICROMASTER 440 frequency inverter is set in the factory so that it can be operated without any additional parameterization. To do this, the motor parameters set in the factory (P0304, P0305, P0307, P0310), that correspond to a 4-pole 1 LA7 Sieme[...]

  • Page 24

    4 Communications Issue 10/06 MICROMASTER 440 24 Operating Instructions (Compact) 4 Communications 4.1 Est ablishing communications MICROMASTER 440 ⇔ ST ARTER The following optional components are a ddi tionally required in order to establish communications betwe en STARTER and MICROMA STER 440: ¾ PC <-> fr equency inver ter connectin g set[...]

  • Page 25

    Issue 10/06 4 Communications MICROMASTER 440 Operating Instructions (Compact) 25 AOP as control unit Parameter / Terminal AOP on BOP link AOP on COM link Command source / P0700 4 5 P1000 1 P1035 2032.13 (2032.D) 2036.13 (2 036.D) P1036 2032.14 (2032. E) 2036.14 (2036.E) Frequency setpoint (MOP) Output frequency of the MOP higher Output frequency of[...]

  • Page 26

    5 BOP / AOP (Option) Issue 10/06 MICROMASTER 440 26 Operating Instructions (Compact) BOP / AOP (Option) Buttons and their Functions Panel/ Button Function Effects Indicates Status T he LCD displays the settings currently used by the converter. Start converter Pressing the button starts the converter. This button is disabled b y default. Activate th[...]

  • Page 27

    Issue 10/06 5 BOP / AOP (Option) MICROMASTER 440 Operating Instructions (Compact) 27 5.2 Changing p arameters using as an example P0004 "Parameter filter function" Step Result on the display 1 Press in order to access the parameter 2 Press until P0004 is displa yed 3 Press in order to reach the parameter val ue level 4 Press or in order t[...]

  • Page 28

    6 Commissioning Issue 10/06 MICROMASTER 440 28 Operating Instructions (Compact) 6 Commissioning 6.1 Quick commissioning The frequency inverter is adapted to the motor u sing the quick comm issioning function and important technologi cal parame ters are set. The quick commissioning shouldn't be carried-out if the rated moto r data saved in the [...]

  • Page 29

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 29 P0304 = ... P0304 =... Rated motor voltage (Nominal motor voltage [V] from rating plate) The rated motor voltage on the rating plate must be checked, regarding the star/delta circuit configuration to ensure that it matches with the circuit connection configured at the m[...]

  • Page 30

    6 Commissioning Issue 10/06 MICROMASTER 440 30 Operating Instructions (Compact) BOP USS BOP li nk USS COM link P0700 = 2 Terminals CB COM link Sequence control Setpoint channel Moto r cont ro l P1000 =... Selection of freque ncy setpoint * (enters the frequency setpoint source) 1 MOP setpoint 2 Analog setpoint 3 Fixed frequency 4 USS on BOP link 5 [...]

  • Page 31

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 31 P1300 =... Control mode (enters the required control mode) 0 V/f with linear characteristic 1 V/f with FCC 2 V/f with parabolic characteristic 3 V/f with programmable characteristic 5 V/f for textile a pplications 6 V/f with FCC for textile applications 19 V/f control w[...]

  • Page 32

    6 Commissioning Issue 10/06 MICROMASTER 440 32 Operating Instructions (Compact) 6.2 Motor dat a identification Factory setting Ambient motor temperature ( entered in °C) The motor ambient temperature is entere d at the instant that motor data is being determined (factory setting: 20 °C ). yes no The difference bet ween the motor te mperature and [...]

  • Page 33

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 33 The procedure to manually determine the magnetizing curre nt and to re-calculate the equivalent circuit diagram data when the drive is operated with closed-l oop vector control (P1300 = 20/ 21) is shown in the following. Quick commissioning rout in e Using the quick com[...]

  • Page 34

    6 Commissioning Issue 10/06 MICROMASTER 440 34 Operating Instructions (Compact) 6.4 Commissioning the application An application is commissioned to adapt /optimize the frequency inverter - motor combination to the particular appli cation. The frequency inverter offers n umerous functions - but not all of these are requir ed for the particular appli[...]

  • Page 35

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 35 6.4.3 Digital input (DIN) Function digit al input 1 Terminal 5 1 ON / OFF1 Function digit al input 2 Terminal 6 12 Reverse Function digit al input 3 Terminal 7 9 Fault acknowledge Function digit al input 4 Terminal 8 15 Fixed setpoint (Direct selection) Function digit a[...]

  • Page 36

    6 Commissioning Issue 10/06 MICROMASTER 440 36 Operating Instructions (Compact) 6.4.4 Digital outputs (DOUT) BI: Function of digi tal ou tput 1 * Defines source of digital output 1. BI: Function of digi tal ou tput 2 * Defines source of digital output 2. BI: Function of digi tal ou tput 3 * Defines source of digital output 3. CO/BO: State of digita[...]

  • Page 37

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 37 6.4.5 Selection of frequency setpoint P1000 =... Selection of fre quency setpoint 0 No mai n setpoint 1 MOP setpoint 2 Analog setpoint 3 Fixed frequency 4 USS on BOP link 5 USS on COM li nk 6 CB on COM lin k 7 Anal og setpoint 2 10 No main setpoint + MOP setpoi nt 11 MO[...]

  • Page 38

    6 Commissioning Issue 10/06 MICROMASTER 440 38 Operating Instructions (Compact) ADC1 ADC2 OFF = [V], 0 - 1 0 V ON = [A], 0 - 20 mA 7 OFF = [V], 0 - 1 0 V ON = [A], 0 - 20 mA 6.4.6 Analog input (ADC) ADC ty pe Defines the analog input type and activates the monitoring function of the analog input. 0 Unip olar voltage input (0 to +10 V) 1 Unip olar v[...]

  • Page 39

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 39 6.4.7 Analog output (DAC) CI: DAC Defines function of the 0 - 20 mA analog output. 21 CO: Output frequency (scaled according to P2000) 24 CO: Frequency inverter output frequenc y (scaled according to P2000) 25 CO: Output voltage (scaled according to P2001) 26 CO: DC lin[...]

  • Page 40

    6 Commissioning Issue 10/06 MICROMASTER 440 40 Operating Instructions (Compact) 6.4.8 Motor potentiometer (MOP) P1031 =... Setpoint memory of the MOP Saves last motor potentiometer setpoint (MO P) that was active before OFF command o r power down. 0 MOP setpoint will n ot be stored 1 MOP setpoint will b e stored (P1040 is updated) P1032 =... Inhibi[...]

  • Page 41

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 41 6.4.9 Fixed frequency (FF) Fixed frequency 1 Can be directly selected via DIN1 (P0701 = 15, 16) Fixed frequency 2 Can be directly selected via DIN2 (P0702 = 15, 16) Fixed frequency 3 Can be directly selected via DIN3 (P0703 = 15, 16) Fixed frequency 4 Can be directly se[...]

  • Page 42

    6 Commissioning Issue 10/06 MICROMASTER 440 42 Operating Instructions (Compact) 6.4.10 JOG JOG frequency right Frequency in Hz when the motor is rotating clockwise in the jog mode. JOG frequency le ft Frequency in Hz when the motor is rotating counter-clockwise in the jog mode. JOG ramp-up time Ramp-up time in s from 0 to the maximum frequency (p10[...]

  • Page 43

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 43 6.4.11 Ramp function generator (RFG) Skip frequency 1 (entered in Hz) Defines skip frequency 1, which avoids effects of mechanical resonance and suppresses frequencies within +/- p1101 (skip frequency bandwidth). Skip frequency 2 Skip frequency 3 Skip frequency 4 Skip f[...]

  • Page 44

    6 Commissioning Issue 10/06 MICROMASTER 440 44 Operating Instructions (Compact) 6.4.12 Reference/limit frequencies Min. frequency (entered in Hz) Sets minimum motor frequency [Hz] at which motor will run irrespective of frequency setpoint. If the setpoint falls below the val ue of p1080, then the outp ut frequency is set to p1080 taking into accoun[...]

  • Page 45

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 45 6.4.13 Inverter protection Inverter overload reacti on Selects reaction of inverter to an internal over-temperature. 0 Red uce output frequency 1 T rip (F0004 / F0005) 2 Red uce pulse frequenc y and output frequency 3 Red uce pulse frequency the n trip (F0004) A0504 A05[...]

  • Page 46

    6 Commissioning Issue 10/06 MICROMASTER 440 46 Operating Instructions (Compact) A high thermal motor load and when th e line supply is frequently switched- out/switched-in require s, for closed-loop vector control − that a KTY84 sensor is used, or − an external 24V power supply voltage is connected Motor cooling (Selects motor cooling system us[...]

  • Page 47

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 47 6.4.15 Encoder Select encoder type Selects the encoder type. 0 Inhibited 1 Sing le-track pulse encoder 2 T wo-track pulse encoder For hoisting gea r applications (4-quadrant operation! ), a 2-track encoder must be u sed. The table shows the values of P0400 as a function[...]

  • Page 48

    6 Commissioning Issue 10/06 MICROMASTER 440 48 Operating Instructions (Compact) 6.4.16 V/f control P1300 =... Control mode The control type is selected using this param e ter. For the "V/f characteristic" control type, the ratio between the frequenc y inverter output voltage and the frequenc y inverter output frequency is defined. 0 V/f w[...]

  • Page 49

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 49 P1312 =... Starting boost (entered in %) Voltage boost when starting (after an ON co mmand) when usin g the linear or square-la w V/f characteristic as a % relative to P 0305 (rated motor current) or P0350 (stator resistance). The voltage boost remains active until 1) t[...]

  • Page 50

    6 Commissioning Issue 10/06 MICROMASTER 440 50 Operating Instructions (Compact) 6.4.17 Field-orientated control Limitations To avoid a premature limitat ion the limits of the torque (P1520, P1521) and power (P1530, P1531) should be set to the maximum value, if the applica tion allows it. Motor overload factor [% ] Defines motor overload curre nt li[...]

  • Page 51

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 51 6.4.17.1 Sensorless vector control (SLVC) Control mode 20 Closed-loop Vector control – speed without encoder SLVC can provide excell ent performance for t he following types of ap plication: • Applications which require high torque perfo rmance • Applications whic[...]

  • Page 52

    6 Commissioning Issue 10/06 MICROMASTER 440 52 Operating Instructions (Compact) Control word of motor mode l This parameter cont rols the operation of t he sensorless vect or control (SLVC) at very low frequencies. This t herefore includes the f ollowing condit ions: Bit00 Start SLVC open loop 0 NO 1 YES (Operation directly after an ON comman d) Bi[...]

  • Page 53

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 53 6.4.17.2 Vector control w ith encoder (VC) ¾ First step: Parameterizing the speed e ncoder (refer to Section 6.4.15) ¾ When commissi oning Vector Control with encode r-feedback (VC), the drive should be configured for V/f mode (see p130 0) first. Run the drive and com[...]

  • Page 54

    6 Commissioning Issue 10/06 MICROMASTER 440 54 Operating Instructions (Compact) Supplementary torque setpoint ¾ In the vector mode – with / without encoder – the speed controller can be subordinate to a constant or variable su pplementary torque. ¾ The supplementary setpoi nt can be used to advantage for hoisting gear with low intrinsic frict[...]

  • Page 55

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 55 6.4.18 Converter-specific Functions 6.4.18.1 Flying start Flying start Starts inverter onto a spinn ing motor by rapidly changing t he output frequenc y of the inverter until the actual mot or speed has been found. 0 Fl ying start disabled 1 Fl ying start is always acti[...]

  • Page 56

    6 Commissioning Issue 10/06 MICROMASTER 440 56 Operating Instructions (Compact) 6.4.18.3 Holding brake ¾ Series / commissioning for haz ardous loads − lowe r the loa d to t he f loor − when replacing t he frequency inverter, preve nt (inhibit) the freque ncy inverter from controlling th e motor hold ing brake (MHB) − secure the load or inhib[...]

  • Page 57

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 57 BI: Fct digital output 1 Defines the source for digi tal output 1. NOTE The brake relay can also be c ontrolled from another digit al output (if this is available) or using a dist ributed I/O module. Analog to DOUT 1, it should be guaranteed t hat the I/Os are controlle[...]

  • Page 58

    6 Commissioning Issue 10/06 MICROMASTER 440 58 Operating Instructions (Compact) 6.4.18.4 DC brake BI: Enabling th e DC brake This enables DC braking usin g a signal that was used fr om an external source. The function remains acti ve as long as the external input signal is active. DC b raking causes the motor to quickly stop by inject ing a DC curr[...]

  • Page 59

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 59 t P1234 OFF1/OFF3 ON t t ⏐ f ⏐ OFF ramp P1233 2 t OFF2 t t P0347 OFF2 OFF2 DC braking 0 1 DC braking active r0053 Bit00 P1234 =... DC braking start frequency (entered in Hz) Sets the start f requency for the DC brak e. 6.4.18.5 Compound braking P1236 =... Compound b[...]

  • Page 60

    6 Commissioning Issue 10/06 MICROMASTER 440 60 Operating Instructions (Compact) 6.4.18.6 Dynamic braking The following settings should always be made: ¾ The Vdc_max controller de-activ ated P1240 = 0 (def.: P1240 = 1) ¾ The compound brake de-activ ated P1236 = 0 (def.: P1236 = 0) ¾ Resistor brake activated P1237 > 0 (def.: P1237 = 0) Dynamic [...]

  • Page 61

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 61 6.4.18.8 Load torque monitoring This function monitors the transmissi on of force between a motor and driven lo ad within a defined frequency range. Typical applications include, for example, detecting when a transmission b elt breaks or detecting whe n a conveyor belt [...]

  • Page 62

    6 Commissioning Issue 10/06 MICROMASTER 440 62 Operating Instructions (Compact) P2189 Upper torque threshol d 3 P2190 Lower torque thres hold 3 P2187 Upper torque threshol d 2 P2188 Lower torque thres hold 2 P2185 Upper torque threshol d 1 P2186 Lower torque thres hold 1 Boundary zones De-act ivated m onitori ng Envelo pe cur ve Active monitoring P[...]

  • Page 63

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 63 6.4.18.9 PID controller BI: Enable PID controlle r PID mode Allows user to ena ble/disable the PID controller. Sett ing to 1 enables the PID controller. Setti ng 1 automatically dis ables normal ramp times set in P11 20 and P1121 and the normal fre q uenc y set p oints.[...]

  • Page 64

    6 Commissioning Issue 10/06 MICROMASTER 440 64 Operating Instructions (Compact) Controller structures These structures are select ed using parameters P2200 and P225 1. P2200 = 0:0 2) P2251 = 0 1 P2200 = 1:0 2) P2251 = 0 2 P2200 = 0:0 1) P2251 = 1 3 P2200 = 1:0 1) P2251 = 1 4 − − − ON: activ e OFF1/3: active ON: - OFF1/3: - ON: - OFF1/3: - SUM[...]

  • Page 65

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 65 PID cancer control Closed-loop dancer roll c ontrol is selected with P2251 = P2200 = 1. Important parameters and the structure are sho wn in the following diagrams. MOP ADC PID SUM PID FF USS BOP link USS COM lin k CB COM lin k ADC2 P2254 P2253 PID RFG PID PT1 − ∆ P[...]

  • Page 66

    6 Commissioning Issue 10/06 MICROMASTER 440 66 Operating Instructions (Compact) 6.4.18.10 Positioning down ramp Technological application Selects technological ap plication. Sets cont rol mode (P1300). 0 Constant torque 1 Pumps an d fans 3 Simple Positioning Gearbox ratio input Defines the ratio bet ween number of motor shaf t revolutions to equal [...]

  • Page 67

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 67 6.4.18.11 Free function blocks (FFB) P2800 =.. . Enable FFBs Parameter P2800 is used to activate all free function blo cks (generally, P2800 is set to 1). Possible settings: 0 Inhibited 1 Enabled P 2801 =... Activate FFBs Parameter P2801 is used to indi vidually enable [...]

  • Page 68

    6 Commissioning Issue 10/06 MICROMASTER 440 68 Operating Instructions (Compact) FFB Input parameters Output parameters Setting param eters AND1 P2810[2] BI: AND 1 r2811 BO: AND 1 – AND2 P2812[2] BI: AND 2 r2813 BO: AND 2 – AND3 P2814[2] BI: AND 3 r2815 BO: AND 3 – OR1 P2816[2] BI: OR 1 r2817 BO: OR 1 – OR2 P2818[2] BI: OR 2 r2819 BO: OR 2 ?[...]

  • Page 69

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 69 6.4.19 Data sets For many applications it is beneficial to have the possibility to change several parameter settings simultaneou s during operati on or in the state ready to run wit h an external signal. By indexing it is possible to set a parameter to several value s w[...]

  • Page 70

    6 Commissioning Issue 10/06 MICROMASTER 440 70 Operating Instructions (Compact) Drive data set (DDS) Drive data set (DDS) bit 0 Selects the command source f rom which bit 0 should be read-out to select a drive data set . t 0 1 2 3 (0:0) BI: DDS bit 0 P0820 (0:0) BI: DDS bit 1 P0821 t 0 1 2 3 CO/BO: A ct CtrlW d2 r0055 r0055 CO/BO: A ct CtrlW d2 r00[...]

  • Page 71

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 71 Example: 1. Commissioni ng steps with a motor: − Carr y-out commissioning at DDS1. − Con nect P0820 (P0821 if required) t o the DDS changeover source (e.g. using DIN 4: P0704[ 0] = 99, P0820 = 72 2.3). − Cop y DDS1 to DDS2 (P0819[0] = 0, P0819[1] = 1, P0819[ 2] = [...]

  • Page 72

    6 Commissioning Issue 10/06 MICROMASTER 440 72 Operating Instructions (Compact) 6.4.20 Diagnostic parameters r0021 CO: Act. filtered frequency Displays actual inverter output f requency (r0021) excludi ng slip compensat ion, resonance damping and fr equency limitat ion. r0022 Act. filtered ro tor speed Displays calcul ated rotor speed based on inv [...]

  • Page 73

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 73 r0054 CO/BO: Control word 1 Displays the fir st control word (STW) of the frequenc y inverter and can be used to display the active commands. Bit00 ON/OFF1 0 NO 1 YES Bit01 OFF2: Electrical stop 0 YES 1 NO Bit02 OFF3: Fast stop 0 YES 1 NO Bit03 Pulse enable 0 NO 1 YES B[...]

  • Page 74

    6 Commissioning Issue 10/06 MICROMASTER 440 74 Operating Instructions (Compact) r1079 CO: Selected frequency setpoint Displays the select ed frequency setpoint . The following frequ ency setpoint s are displayed: • r1078 total setpoi nt (HSW + ZUSW) • P1058 JOG frequenc y, clockwise • P1059 JOG frequency, counter-clockwise. Motor control RFG [...]

  • Page 75

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 75 6.5 Series commissioning An existing parameter set can be tran sferred to a MICROMASTER 440 fre quency inverter us ing STARTER or Drive Monit or (refer to Section 4.1 "Establishing communications MI CROMASTER 440 ⇔ STARTER"). Typical applications for series [...]

  • Page 76

    7 Displays and message s Issue 10/06 MICROMASTER 440 76 Operating Instructions (Compact) 7 Displays and messages 7.1 LED st atus display LEDs for indic ating the driv e state OFF ON approx. 0. 3 s, flas hing a pp rox. 1 s , twinklin g Mains not present Fault inverter temperat ure Ready to run Warning current limit both LEDs twinkling same time Inve[...]

  • Page 77

    Issue 10/06 7 Displays and message s MICROMASTER 440 Operating Instructions (Compact) 77 7.2 Fault messages and Alarm messages Fault Significance Alarm Significance F0001 Overcurrent A0501 Current Limit F0002 Overvoltage A0502 Overvolt age limit F0003 Undervoltage A0503 Und ervoltage Limit F0004 Inverter Overtemperature A050 4 Inverter Overtemperat[...]

  • Page 78

    Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland © Siemens AG, 2005, 2006 subject to change without prior notice Siemens Aktiengesellschaf t Issue 10/06 Information about MICROMASTER 440 is also availa ble from: Regional Contacts Please get in touch [...]