Southbend 4601DD-2RR manual

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) $30.00 U LTIMATE R ESTAUR ANT R ANGES M ANUA L S ECT ION Owner ’ s Manual Ultima te Res t aurant Ranges Model 400 Series Model 4365A Model 4601DD-2 RR WARNING Impr oper installation, adjust ment, alteration , service, or m aintenance can c ause propert y damage, injur y, or death. Read install ation, op[...]

S AFETY P RECAUTIONS U LTIMATE R ESTAURANT R ANGES P AGE 2 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) SAFETY PRECAUTIONS Before instal ling and opera ting this equ ipment, be sure everyone in volved in its op eration is full y trained and aware of precautions. Accidents an d problem s can be caused b y failure to f ollow fundamen tal rules a[...]

U LTIMATE R ESTAURANT R ANGES I NTRODUCTION O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 3 OF 48 I NTRODUCT ION Congratulati ons! You have purchased one of the finest pieces of heavy-dut y comm ercial cooking equipm ent on the mark et. You will fin d that your ne w equipment, lik e all Southbend e quipment, has been designe d and manuf actured[...]

S PECIFICATIONS U LTIMATE R ESTAURANT R ANGES P AGE 4 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) S PECIFIC ATIONS NOTICE Local codes r egarding insta llation vary great ly from one area to another. T he National Fire Protection Ass ociation, Inc., states in its NFPA 96 l atest edition that l ocal codes are the “authorit y having jurisdicti[...]

U LTIMATE R ESTAURANT R ANGES S PECIFICATIONS O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 5 OF 48 G AS R EQUIREMEN TS The total BT U gas require ment for the r ange varies depen ding on the ord ered options . The gas requir ement and t ype of gas the ra nge is configur ed for (natural g as or propane) is stated on th e serial plate. A 3/4&quo[...]

S PECIFICATIONS U LTIMATE R ESTAURANT R ANGES P AGE 6 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) D IMENSIONS The dim ensions of the rest aurant range are s hown in Figure 2 below and o n the next pa ge. Figure 2 A A B B C D D E E F F G G I I J J K K L L M M N N P O R R R Q Electrical Conn ections (for rang es with convection ovens) Electrica[...]

U LTIMATE R ESTAURANT R ANGES S PECIFICATIONS O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 7 OF 48 E XTERIOR D IMENSIONS Exterior Dimensions in Inches and (Millim eters) Model Number A B C D E F G H I J K Cook Top Height L Door Depth M Oven Bottom N 424… 24 . 5" (622) 36" (914) - 31.25" (794) 33" (838) 11" (279) 2.75[...]

O PERATION U LTIMATE R ESTAURANT R ANGES P AGE 8 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) O PERATION DANGER EXPLOSION A ND ASPHYXI A TION H A ZARD In the even t a gas odor is d etected, shut do wn equipment a t the main gas s hut-off valve a nd imm ediately call the emer gency phone num ber of your gas sup plier. Impr oper ventilation can [...]

U LTIMATE R ESTAURANT R ANGES O PERATION O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 9 OF 48 4. Open the k ick panel below the oven door , turn the k nob on the safet y valve to the PILOT position, and de press the button o n oven safet y valve. 5. Light the p ilot while contin uing to depress the button on the safet y valve. W ait 30 seconds[...]

O PERATION U LTIMATE R ESTAURANT R ANGES P AGE 10 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) 5. Set the grid dle thermos tat dials to maxim um, one at a tim e, and observe the griddle burner s through ho les in control pan el. W hen operating , the burners should have a 1/ 4" to 5/8" (13 t o 16 mm ) high steady blue f lame. After o[...]

U LTIMATE R ESTAURANT R ANGES O PERATION O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 11 OF 48 S HUTDO W N OF E NTIR E R ANGE To com pletely shut down th e range for an ext ended per iod (or prior to d isconnecting th e gas suppl y ), do t he following: 1. Turn all burner control knob s to OFF. 2. Turn the o ven thermos tat knob(s) to OFF. 3. [...]

O PERATION U LTIMATE R ESTAURANT R ANGES P AGE 12 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) C OOKING T IPS FOR C ONVECTION O VENS As a guide, s et oven tem peratures 25 to 5 0 degrees low er than called f or in recipes us ing conventional (n on- convection) ovens. FROZEN E NTREE PROD UCTS: Punch ho les in lid b efore heating. T ent lid if p[...]

U LTIMATE R ESTAURANT R ANGES C LEANING & M AINTENANCE O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 13 OF 48 C LEANIN G & M AINTENAN CE WARNING Shut off the range and allo w time f or it to cool before c leaning or perf orming maintenance . Southbend appliances are sturdily cons tructed of the b est materials an d are desig ned to prov[...]

C LEANING & M AINTENANCE U LTIMATE R ESTAURANT R ANGES P AGE 14 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) the surfac e with SCOT CH-BRITE scouring pa ds or STAINLES S scouring pads . DO NO T USE ORDINAR Y STEEL W OOL as any particles lef t on the surfac e will rust and f urther spoil the appear ance of the fin ish. NEVER US E A W IRE BR[...]

U LTIMATE R ESTAURANT R ANGES I NSTALLATION O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 15 OF 48 I NSTALLAT ION NOTICE These instal lation procedur es m ust be followed b y qualified personnel or warranty will b e void. Local codes r egarding insta llation vary great ly from one area to another. T he National Fire Protection Ass ociation, Inc[...]

I NSTALLATION U LTIMATE R ESTAURANT R ANGES P AGE 16 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) S TEP 2 A : A TTACH L EGS A set of four legs is pack ed with ranges ordered with le gs. (For ranges ordered with cas ters, go to Step 2b.) A threaded l eg pad is fas tened to the base f rame at each c orner. Each leg has a corres ponding mating th[...]

U LTIMATE R ESTAURANT R ANGES I NSTALLATION O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 17 OF 48 S TEP 2 B : A TTACH C ASTERS AND R ESTRAINT NOTICE For an app liance equipped with casters , (1) the installa tion shall be m ade with a connect or that com plies with the Standard for Connector s for Movable G as Appliances , ANSI Z21.69 or C onn[...]

I NSTALLATION U LTIMATE R ESTAURANT R ANGES P AGE 18 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 5 Installation of Restraint H F I G E D A B C Be sure all c ontrols are turn ed off prior to disconnecting. Af ter reconnecting, be sure all contro ls are turne d off and all pilots are li t. NOTICE Adequate m eans m ust be provided to lim [...]

U LTIMATE R ESTAURANT R ANGES I NSTALLATION O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 19 OF 48 S TEP 3: A TTACH F LUE R ISER AND S HELF A SSEMBLY Place the f lue riser assem bly on the range as shown on the appropriate diagram bel ow. 1. Slide the flu e riser assem bly over the ba yonets until it bottoms out, as sho wn below. 2. Secure ends[...]

I NSTALLATION U LTIMATE R ESTAURANT R ANGES P AGE 20 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) The ser ial plate is located on the interior s ide of the k ick panel below th e oven. It i ndicates the type of gas the range is equipped t o burn. All South bend equipm ent is adjusted at th e factory. Check type of gas on s erial plate. These m[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 21 OF 48 S ERVICE WARNING ADJUSTMENT S AND SER VICE W ORK MAY BE PERFOR MED ONLY BY A QU ALIFIED TECH NICIAN W HO IS EXPERIENC ED IN, AND K NOWLEDG EABLE W ITH, T HE OPERATION OF COMMERCI AL COOKING EQUIPMEN T. TO ASSURE YOUR CONFID ENCE, CONT ACT YOUR AUT HORIZED SER VICE AGENCY F OR RELIABLE S ERV[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 22 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) T ROUBLESHOOTING O PEN -T OP B URNERS Each open- top burner shou ld have a stead y blue flam e on each port of the burner. Prop ane burners may have a sm all amount of yellow tipping, a nd ma y mak e a slight popping n oise when turn ed off. If the fla[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 23 OF 48 T ROUBLESHOOTING B ASE O VEN CAUTION Proper and efficient operat ion of oven is de pendent on correct insta llation and fun ction of com ponents. Always verify that com ponents are in place and f unctioning as inte nded. Consult the f ollowing tab le and the flowch art that begi ns on the f[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 24 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) T ROUBLESHOOTING C ONVECTION -O VEN B LOWER WARNING Before attem pting to serv ice or replace an y electrical com ponent, mak e sure power sourc e has been disconnected. CAUTION W hen changing motor or s ervicing range, a lways verify that b lower whee[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 25 OF 48 Figure 10 Convection-Oven Blower Does Not Run DISCONNECT POWER A T CIRCUIT BREA KER . Convection-oven blow er does not run. Open the kick panel below the oven door by raising it slightly and tilting the top edge outw ard. Locate the door switch and che ck that one wire is connected to the c[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 26 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 11 Convection-Oven Blower Does Not Run, Continue d A DJUSTMENT OF G AS P RESSURE R EGULATOR The pres sure regulator is f actory set at 4 " W .C. (0.99 kPa) for natur al gas and 1 0" W .C. (2.48 kPa) for propan e gas. To check the manif[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 27 OF 48 A DJUSTMENT OF O PEN -T OP P ILOTS The open-to p pilots are the non-aerated ( yellow-tipped flame) type. One is located besid e each open-to p burner. Pilot outage is often cause d by an unsta ble flame due to over-adjustm ent to the p oint where the f lame is leav ing its port, or “blo w[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 28 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) C ALIBRATION OF G AS O VEN T HERM OSTAT The oven therm ostat contro l is carefully c alibrated at the f actory so that its dial settings cl osely matc h actual oven temper atures. Field recali bration is se ldom necessar y, and should not b e resorted [...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 29 OF 48 4. Continue to ch eck tem perature, at 5-m inute intervals, u ntil two succes sive readings ar e within 5° F (3° C) of each other. The contr ol should be recal ibrated if your re ading is not wit hin 20° F (11° C) of the dial sett ing (350° F or 175° C). If calibration is required, th[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 30 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 13 W iri ng Diagram for Gas Oven[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 31 OF 48 Figure 14 W iri ng Diagram for Inf r ared B roiler in Gas Oven Cavity[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 32 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 15 W iri ng Diagram for Electric St andard Oven[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 33 OF 48 Figure 16 W iri ng Diagram for Electric Con vection Oven[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 34 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P ARTS NOTICE INSTALLAT ION OF OT HER THAN GENUIN E SOUTHBE ND PARTS W ILL VOID TH E W ARRANTY ON THIS EQUIPMEN T. The f ollowing parts diagra ms list and sho w serviceable parts . For parts no t listed, contact a Southbend Auth orized Parts Distribut [...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 35 OF 48 Figure 18 Control, Pilot, a nd Oven Door Parts Main Gas Shutd own Parts: Cap Screw P/N 1 188454 Knob P/N 118 9161 Spacer P/N 1188 450 Standoff P/N 1188 451 Stop P/N 1188452 Oven Thermost at Control P/N 1191727 Burner Knob P/N 1189600 Oven Thermost at Knob Parts: Knob P/N 119 0573 Bezel P/N [...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 36 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 19 Top Burners a nd Grates Parts W avy Grate, Front P/N 1187488 W avy Grate, Rear P/N 1187489 Standard Grate , Front P/N 1190551 Standard Grate , Rear P/N 1190552 Non-Clog Burne r (front & rear) P/N 1177111 Star Burne r (front & rear) P/[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 37 OF 48 Figure 20 Gas Oven Pa rts Gas Safet y Valv e P/N 1190648 Blower Wheel P/N 1177520 Rack Guide, C onvection Oven P/N 1180528 Rack, Convection Oven P/N 1179920 Rack Guide, Standard Oven P/N 1187571 Rack, Standard Oven P/N 1173545 Flex Gas Tube P/N 1187477 Oven Burner P/N 1190568 Thermopile P/N[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 38 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 21 Electric Oven Pa rts Electric Element (Convection Oven) 208V P/N 302 7A0063 240V P/N 302 7A8711 480V P/N 302 7A8709 Element is behi nd oven baffle (not shown). Bottom Elemen t (Standard Oven) 208V P/N 760 8881 240V P/N 760 8882 480V P/N 760 8[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 39 OF 48 Figure 22 Oven Broiler Pa rts Infrared Burner P/N 1190733 Ceramic Tile P/N 1163578 Fibre - Fax P/N 1057515 Hot Surface Igni tor/ Flame Sensor Assembly P/N 1190650 Ignition Control Module P/N 1190642 Solenoid Gas Va lve P/N 1185533 Not Shown: Switch On/Off P/N 1179949[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 40 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 23 Griddle Parts Burner Suppo rt P/N 1182285 Burner, Ba r Assembly P/N 10 42980 Gas Valve, Hi -Off (for non-thermostatic griddles) P/N 1178202 Burner Knob P/N 1189600 Not Shown: Pilot Adjustment Valve (for 12" griddle) P/N 1099002 Pilot Adj[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 41 OF 48 Figure 24 Raised Griddle Broiler Parts Griddle Burne r P/N 1042980 Ceramic (side ) P/N P3111 Broiler Burne r (center) P/N 1162925 Ceramic (cent er) P/N P3112 Broiler Burne r (side) P/N 1162924 Gas Valve, Hi -Off P/N 1178204 Burner Knob P/N 1189600 Broiler Rack P/N 1173554 Broiler Rack Pan P[...]

S ERVICE U LTIMATE R ESTAURANT R ANGES P AGE 42 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Figure 25 Hot Top Parts Not Shown: Pilot Adjustment Valve P/N 1099002 Top Plate Assembly P/N 11 80877 Hot Top Burne r P/N 1022994 Gas Valve, Hi -Off P/N 1178202 Burner Knob P/N 11 89600[...]

O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 43 OF 48 Figure 26 Charbroiler Parts Charbroiler Grid P/N 1178976 Tube W/A, Cha r, Right Pilot P/N 11 92418 Not Shown: Plated Fish Grid P/N 1182838 Grate P/N 1182657 Radiant W /A P/N 1192319 Tube W/A, Cha r, Left Pilot P/N 11 92416 Bracket, Pilot P/N 118 7594 Burner Assemb ly, Charbroiler P/N 118276[...]

U LTIMATE R ESTAURANT R ANGES P AGE 44 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Notes:[...]

U LTIMATE R ESTAURANT R ANGES O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 45 OF 48 Notes:[...]

U LTIMATE R ESTAURANT R ANGES P AGE 46 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) Notes:[...]

U LTIMATE R ESTAURANT R ANGES O W NER ’ S M ANUAL 1190820 REV 3 (11/10) P AGE 47 OF 48 Notes:[...]

U LTIMATE R ESTAURANT R ANGES P AGE 48 OF 48 O W NER ’ S M ANUAL 1190820 REV 3 (11/10) ULTIMATE RESTAU RANT RANGE S A product with the Southbe nd nam e incorporates the b est in durabi lity and low m aintenance. W e all recognize, however, that r eplacem ent parts and occas ional profess ional service m ay be necess ary to exte nd the usef ul lif[...]