State Industries Power Vent/Power Direct Vent Gas Models manual
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Table of contents for the manual
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Page 1
1 Instruction Manual PRINTED IN THE U .S .A 0408 1 97 834-000 KEEP THIS MANUAL IN THE POCKET ON HEA TER FOR FUTURE REFERENCE WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED. POWER VENT/POWER DIRECT VENT GAS MODELS WITH HOT SURF ACE IGNITION ALL TECHNICAL AND W ARRANTY QUESTIONS: SH OUL D BE DIR EC TE D TO TH E LOC AL DEA LE R FRO M WH OM TH [...]
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Page 2
2 SAFE INST ALLA TION, USE AND SERVICE Y our safety and the safety of others is extremely important in the installation, use and servicing of this water heater . Ma ny s afe ty- re lat ed me ss age s and ins tru cti on s hav e be en pr ovi de d in th is ma nua l an d on yo ur ow n wa ter he at er to w arn yo u an d ot he rs of a p ot en ti al in ju[...]
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Page 3
3 GENERAL SAFETY[...]
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Page 4
4 GENERAL SAFETY[...]
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Page 5
5 Thank Y ou forpurchasingthis waterheater .Properlyinstalled and maintained,itshouldgiveyouyearsoftroublefreeservice. Abbreviations Found In This Instruction Manual: • CSA -CanadianStandards Association • ANSI- AmericanNationalStandardsInstitute • NF[...]
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Page 6
6 * CAUTION HARNESS HAS 120 VAC. IN OPERATION. ** See “Planning the Vent System,” “Installation of Vent System” and “Condensate” for more information. FIGURE 1. V ACUUM RELIEF V AL VE *INST ALL PER LOCAL CODES M Display Enclosure ** N Exhaust Elbow Assembly ** O Condensate T ubing P Off/On Switch Q Display Label R Hot W ater Outlet *S E[...]
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Page 7
7 Rough-In-Dimensions Model Units A B C D E F 100 Inches 68.50 49.25 22.00 15.75 3.00 8.00 cm 174 125.09 55.88 40.00 7.62 20.32 T op/Side Inlet and Outlet: 3/4” NPT Gas Inlet: 1/2” NPT Capacity , Gas and Electrical Characteristics Model ApproximateCapacity Manifold Pressure Electrical Characteristics U.S. Gals. Liters Gas T ype “WC kP A[...]
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Page 8
8 For all sidewall terminated, horizontally vented powervent, direct vent, andpower directvent gas fueled waterheaters installed in everydwelling, building or structure usedin whole or inpart forresidential purposes, including thoseowned [...]
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Page 9
9 FIGURE 2. W A TER PIPING - MIXING V AL VE USAGE This appliance has been design certified as complying with American National Standard/CSA Standard for water heaters and is considered suitable for: W ater (Potable) Heating and Space Heating: All models are consideredsuitableforwater(potable)heatingand?[...]
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Page 10
10 F ACTS TO CONSIDER ABOUT THE LOCA TION Car eful ly cho ose an ind oor locat ion for the new wat er hea ter , beca use the placementis a very importantconsideration for the safetyof the occupants in the building and for the most economical use of the appliance. This water [...]
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Page 11
11 in an alcove or closet, the entire oormust be covered bythe panel. Failuretoheedthiswarningmayresultinarehazard. Minimum clearances between the water heater and combustible con stru ctio n are 0 i nc h at the sides an d rear , 5. 5” (14.[...]
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Page 12
12 a f r ee areaofone squareinchper 1000Btu/hr(22cm 2 /kW) ofthe total inputof all appliances inthe enclosure, but notless than 100 squareinches(645cm 2 ). Ifthe conned space iswithin a building oftight construction, air[...]
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Page 13
13 CLOSED W A TER SYSTEMS W ater supply systems may , because of code requirements or such conditions as high line pressure, among others, have installed devices such as pressure reducing valves, check valves, and back ow preventers. Devices such as the[...]
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Page 14
14 Figures2 and 10show the typicalattachment of thewater piping to the water heater . The water heater is equipped with 3/4 inch NPT water connections. NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the water heater connections. Do [...]
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Page 15
15 The te mper ature - pr essu re reli ef valve must b e manu ally o p e r a t e d a t l e a s t o n c e a y e a r , s e e F i g u r e 2 8 . C a u t i o n s h o u l d b e takento ensur e th at ( 1 )no oneis in f rontof oraroundthe ou tlet of?[...]
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Page 16
16 SEDIMENT TRAPS A sedime nt tra p sha ll be inst alled as close to the ga s inle t of the water heater as practical at the time of water heater installation. The sediment tr ap sh all be eith er a tee t tin g wit h a cap ped nipp[...]
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Page 17
17 FIGURE 15B. U.S. POWER VENT CANADIAN POWER VENT W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION. W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION. FIGURE 15A. CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULA TING TO THE AIR INT AKE IN WINDY/COLD AREAS, THE MAXIMUM PRACTICAL DIST ANCE BETWEEN THESE TWO TERMINALS IS[...]
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Page 18
18 FIGURE 15D. U.S. DIRECT VENT CANADIAN DIRECT VENT W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION. W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION. FIGURE 15C. CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULA TING TO THE AIR INT AKE IN WINDY/COLD AREAS, THE MAXIMUM PRACTICAL DIST ANCE BETWEEN THESE TWO TERMINALS [...]
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Page 19
19 PLANNING THE VENT SYSTEM Plan the route of the vent system from the exhaust elbow to the plannedlocationoftheventterminal. 1. Layout total vent systemtousea minimumofventpipeandelbows. 2. Thiswater heateriscapableof ventingu[...]
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Page 20
20 INST ALLA TION OF VENT SYSTEM Beforebeginning installation of pipingsystem thoroughly read the section of this manual VENT PIPE PREP ARA TION. If you are installing your system so that it vents through roof, please refer to section titled INSTALLATION OF VERTICA[...]
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Page 21
21 INST ALLA TION SEQUENCE For installations in the City of LosAngeles, California Category IV PVCPipesuch asthatmanufacturedbyBrownline PipeCompany , mustbeusedasventpipematerial. CAUTION VENT TERMINALS SUPPLIED WITH HEA TER MUST BE USED. NOTE: BEFORE BEGINNING INSTAL[...]
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Page 22
22 INST ALLA TION OF VENT SYSTEM, SIDEW ALL With the route of the venting system and selection of materials completed, as d isc uss ed in t he se cti on of t his m anu al ti tle d PLA NN ING T HE VE NT SYSTEM, the through the wall vent terminal in place and the rst section [...]
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Page 23
23 Thi s c onc entr icvent ter minat ionkitmay beusedwith 3or 4inchdiamete r pi pe sy st em s. Whe nco nn ect in gt oa4 in . d ia me te rpi pe s ys te m a3 x 4 in ch el d su pp li ed r edu ce r is to be in sta ll ed at t[...]
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Page 24
24 5. Secure assemblyto roofstructure as shownin Figure Eusing fieldsuppliedmetalstrappingorequivalentsupportmaterial. NOTE: Ensure termination height is above the roof surface or anticipated snow level (1 ft. in U.S.A. or 1-1/2 ft. in Canada) as shown in Figure C. 6 . Install rain[...]
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Page 25
25 8. Operate heater through 1 heat cycle to ensure combustion-ai r and ventpipesareproperlyconnectedtoconcentricventtermination connections. FIGURE G. MUL TI-CONCENTRIC VENT TERMINA TIONS When two or more appliances are directed vented with concentric vent[...]
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Page 26
26 VENT PIPE PREP ARA TION 1. INITIAL PREP ARA TION. A. ) Make sure the solvent cement you are planning to use isdesignedforthespecicapplicationyouareattempting. B.) Kn ow t he p hy si ca l an d ch em i ca l ch ar ac te ri st i cs a nd l im it at io ns [...]
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Page 27
27 B. Deburring Us e ak ni fe, p las ti cp ip ed eb ur ri ng to ol, o rf il et or em ov eb ur rs fr om the end of small diameter pipe. Be sure to remove all burrs from ar ou nd th e ins id e as we ll as th e ou tsi de of th e pi pe .[...]
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Page 28
28 CONTROLS AND SWITCHES This model is provi ded with three pressure switch es. These switche s are essential to the safe and proper operation of the unit. All switches are wired in series. The controller is set up to shut the unit down wh[...]
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Page 29
29 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA TION. VERIFY PROPER OPERA TION AFTER SERVICING. POWER VENT WIRING SCHEMA TIC - FIGURE 24. THI S WATER H EATER IS P OL ARIT Y S ENSIT V E. B E F O R E A P P LY I N G ELECTRICITY TO THIS H E ATER B E C E RTA IN THA T SUPPL Y[...]
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Page 30
30 W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equippe d with an ignition device which automatically lights the burner . Do NOT tr[...]
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Page 31
31 The water temperature is controlled using the T emperature Control on the Display at the front of the unit (See Figure 1). Thiscontrol utilizes a temperatureprobe to determine thetank temperature. The primary temperature probe is locat[...]
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Page 32
32 USING THE ELECTRONIC CONTROLLER 1. Overview Interactionwith thewaterheater controllerisdone throughan up,adown, andthree operationbuttons.Thesebuttons areillustratedto the right.Operation of thethree lowerbuttons isdened immediatelyabove them[...]
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Page 33
33 3. Adjusting the Operating Set Point The Operating Set Point ofthiswaterheaterdeterminestheregulated temperatureforthewaterinthetank.Thisparameterisadjustedinthe T emperaturemenu.Itemsinthismenuallowyoutomonitordifferent temperaturereadingsin[...]
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Page 34
34 3. Changing the Display Units The display interface to the heater has the option of selecting between degrees Fahrenheit and degrees Celsius for temperature displays. Thiscan befound inthe “DisplaySettings” menu.Alsointhis menu, you may [...]
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Page 35
35 ACTION: T ogettothecurrentfaultinformationscreen,press Menu. DISPLA Y : ACTION: Press the DOWN buttontohighlight"currentFault"andpress Select. DISPLA Y : ACTION: Press the DOWN button for more information. DISPLA Y : 6. Viewing the Fault History The controller for this water heater wil[...]
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Page 36
36 FOR YOUR INFORMA TION ST ART UP CONDITIONS SMOKE/ODOR Itis notuncommonto experienceasmall amountofsmoke and odor during the initial start-up. This is due to burning off of oil frommetalparts,andwilldisappearinashortwhile. THERMAL EXP ANSION W at[...]
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Page 37
37 VENTING SYSTEM INSPECTION At least once a year a visual inspection should be made of the venting system.Y oushouldlookfor: 1.Obst ruc tion s whi ch coul d cau se impr ope r ven ting . The com bus tion andventilationairowmustnotbeobstructed[...]
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Page 38
38 INST ALLED IN SUIT ABLE AREA: T o insure sufcient ventilat ion and combu stion air supply , proper clearan ces from the wat er heat er mus t be maintained. See “Facts to Consider About Location” section. Combustible materials such as c[...]
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Page 39
39 LEAKAGE CHECKPOINTS Neveruse thiswater heaterunlessit iscompletelylled withwater . T o prevent damage to the tank, the tank must be lled with water . W atermust owfromthehotwaterfaucet beforeturning“ON”gas to the wa[...]
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Page 40
40 PROBLEMS NOT ENOUGH HOT W A TER 1.)Blowerwillnotrun. a.“ON/OFF”controlswitchturnedoff. T urnswitchtothe“ON”position. b.Blowerunplugged. Plugblowerbackinto1 15V ACoutlet. c.Nopoweratoutlet. Repairservicetoout[...]
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Page 41
41 NOTES[...]
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Page 42
42 NOTES[...]
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Page 43
43 Limited W arranty StateW aterHeaters,thewarrantor,extendsthefollowingLIMITEDW ARRANTYtotheownerofthiswaterheater . 1. THE T ANK Iftheglass-linedtankinthiswaterheatershallproveuponexaminationbythewarrantortohaveleakedduetonaturalcorrosio[...]
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Page 44
44 500T ennesseeWaltzParkway , AshlandCity ,TN37015 Phone:800-821-2017•Fax:800-644-9306 Website: www .statewaterheaters.com[...]